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Alfa Romeo 164 Body, Group 49, from the series of Alfa Romeo 164 overhauling and service manual series.
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GROUP INDEXGROUP - 49 BODYDESCRIPTIONBODY REPAIRS AND PAITINGPreparation (sanding and cleaning)SurfacingSandingMaskingPrimer ApplicationSealingFiller AplicationEnamel ApplicationPaints Preparation
PAINTING OF REPLACED FIXED METAL SHEET (complete cycle)PAINTING OF REPLACED MOBILE METAL SHEET (complete cycle)REPARATING OF METAL SHEET WHIT A DEFECT AFFECTING METAL (repair cycle)WAXINGREPAINTING OF METAL SHEET WITH SURFACE DEFECTS (touch-up cycle)RESTORING OF METAL SHEET WITHOUT PAINTING (dents removal)REPLACEMENTSSymbols
GENERAL INFORMATION ON COMPONENTS REMOVAL AND INSTALLATION PROCEDURESComponents RemovalPreparation of Mating SurfacesPreparation for Installation of New ComponentsComponents Installation
BODY COMPONENT PARTSBody PartsUnderbody Parts
BODY SQUARINGReference Dimensions
FRONT FENDERRemoval/Installation
FRONT LAMP CROSSMEMBER ASEMBLYInstallation
LOWER CROSSMEMBER ASSEMBLYRemovalInstallation
FRONT INSIDE VALANCE PANEL (replacement should be carried-out with vehicle on template stand)RemovalInstallation
FRONT PILLAR SKINRemovalInstallation
UNDERDOOR SKINRemovalInstallation
CENTER PILLARRemovalInstallation
REAR FENDERRemovalInstallation
BODY SIDE REAR SECTION (procedure "A" with fender removed)RemovalInstallation
BODY SIDE REAR SECTION (procedure "B" with fender installed)RemovalInstallation
REAR PANELRemovalInstallation
REAR FLOORRemovalInstallation
ROOF PANELRemovalInstallation
OPERATORS INFORMATIONWork Accident Prevention
BODY AND EXTERNAL COMPONENTS PROTECTIONReplacements InformationsWeldings InformationsStop-WeldingMig Welding
TROUBLESHOOTING PROCEDURE: PAINTWORK DEFECTS