GROUP INDEXGROUP 01 - ENGINEENGINELUBRICATIONENGINE REMOVAL/INSTALLATI0NRemovalInstallation

ENGINE BENCH OVERHAULEngine disassembly and reasemblyR.H. Side Components RemovalGearbox-Diferential Unit Separation (manual transmission)Gearbox-Diferential Unit Separation (automatic Transmission)Front Side Components RemovalLubrication System DrainingClutch Disk Removal (manual transmission only)Air Collector Box RemovalTiming Belt RemovalCylinder Head Components RemovalCylinder Heads RemovalHydraulic Belt Tightener RemovalEngine Block Components RemovalOil Pump DisassemblyCylinder Liners and Pistons RemovalEngine Block Components Removal (continues)Crankshaft Removal

CYLINDER HEADS OVERHAULPreliminary OperationsCamshaft Pulley RemovalTiming Distributor Removal and Disassembly (left cylinder head only)Engine Upper Mount Bracket and Oil Pump Pulley Removal (right cylinder heat only)Camshaft and Rocker arms Shaft RemovalValves DisassemblyIntake Manifold RemovalCylinder Head Lover Plane CheckCylinder Head Bushings CheckValve Seats ReplacementClearance Between Valve Guide and Valve StemValve Guide ReplacementValvesValve Seat TurningValve SpringsValve Cup SeatsRocker Arms and Rocker Arms ShaftCamshaft and SupportsCamshaft Axial Play Check

ENGINE BLOCKS AND INSPECTIONSPiston Cooling Oil Spraying ValvesMain and Rod Bearing Halves Thrust RingsCrankshaftMain Journal CapsCylinder LinersPiston and Gudgeon PinsPiston Rings and Oil Scraper RingsRodsWeight Difference Check Between Single Piston and RodsFlywheel Ring Gear Replacement

WARNINGS FOR REASSEMBLYValves Leakage TestCorrect Positioning of Rocker Arm ShaftValve Clearence Check and AdjustmentCrankshaft InstallationCrankshaft Axial Play CheckRear Oil Seal InstallationCylinder Liners, Pistons and Rods InstallationOil Pump Checks and InspectionsHydraulic Belt Tightener OverhaulCylinder Heads InstallationTiming Belt Installation and Engine Timing checkEngine Mount Bracket Elastic Bushing ReplacementCylinder Compression Test

ELECTRIC COMPONENTS CHECKS AND INSPECTIONS (located in engine compartment)Engine Oil Pressure MeterMinimum Engine Oil Pressure Warning Lamp SensorMinimum Engine Oil Level Warning Lamp SensorOdometer and Speedometer Pulse Generator

"ON VEHICLE" OPERATIONSCylinder Heads Removal and Instalation

TECHNICAL CHARACTERISTICS AND SPECIFICATIONSEngine SpecificationsEngine BlockPiston and Rod AssemblyCylinder HeadValves ClearenceAngular Values of Actual Timing Diagram

Fluids and LubricantsSealing and Locking CompoundsAbrasivesTightening TorquesSpecial Tools

TROUBLESHOOTING PROCEDURE: ENGINE - LUBRICATIONTROUBLESHOOTING PROCEDURE: ENGINE - NOISY OPERATION