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ICONICS Worldwide Customer Summit – September 2006 Alarm Analytics for Operational Excellence MI-10 MI-10

Alarm Analytics for Operational Excellence

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MI-10. Alarm Analytics for Operational Excellence. Agenda. Introduction and Overview Needs and Benefits of Alarm Analytics Review of the EEMUA Specification Tour of Alarm Analytics Sample Reports Overview of ReportWorX How to Customize your own Analytic Reports Questions and Answers Exam. - PowerPoint PPT Presentation

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Page 1: Alarm Analytics for Operational Excellence

ICONICS Worldwide Customer Summit – September 2006

Alarm Analytics for Operational ExcellenceAlarm Analytics for Operational Excellence

MI-10MI-10

Page 2: Alarm Analytics for Operational Excellence

AgendaAgenda

Introduction and OverviewNeeds and Benefits of Alarm AnalyticsReview of the EEMUA SpecificationTour of Alarm Analytics Sample ReportsOverview of ReportWorXHow to Customize your own Analytic ReportsQuestions and AnswersExam

Page 3: Alarm Analytics for Operational Excellence

OverviewOverview

ICONICS Alarm Analytics uses standard templates to turn raw data into your competitive advantage!

15 Powerful Reports will enable you to know about:• Plant Efficiency• Machine Downtime• Most Frequent or Longest Duration Alarms• Root Cause Analysis• Operator Response Times and Interactions

The greatest benefit:• If you can pinpoint the source of your problems

you can save lots of money!

Page 4: Alarm Analytics for Operational Excellence

I’ve been collecting Alarm and Event information for years and need a way to finally make use of it

I don’t want to become a software company and develop or maintain a custom-coded solution

I want to learn what’s affecting productivity

I need to have, or provide, access to Alarm Reports remotely through our corporate Portal

I need to comply with EEMUA / OSHA standards

Why would I need Alarm Analytics?

Page 5: Alarm Analytics for Operational Excellence

Analyzes your data to help increase profitability, highlighting inefficiencies & problem sources in your process• Includes reports to analyze Alarm and Event

information such as:- Alarms by Priority- Alarm Frequency- Cross-Correlation of Alarms- Operator Response Time- Peak Alarm Rate Distribution

Provides value to both Discrete AND Process industries

Complete Web access to your Analytic reports

What does Alarm Analytics do for What does Alarm Analytics do for meme??

Page 6: Alarm Analytics for Operational Excellence

What is the EEMUA?What is the EEMUA?

The EEMUA defined astandard way to analyzeand represent alarm data:• http://www.eemua.co.uk/about.htm• Founded in 1950• Members: AstraZeneca, BASF, BP, Chevron,

ConocoPhillips, Dow Corning , Exxon, ExxonMobil, Flexsys, Huntsman, Hydro, Innospec, Johnson Matthey, RWE npower, Shell, Syngenta, Total, Vopak, ABB Engineering Services , Foster Wheeler Energy

• EEMUA 191 Alarm SystemsEEMUA 191 Alarm Systems – – A Guide to Design, Management and Procurement A Guide to Design, Management and Procurement (1999) (1999) ISBN 0859310760

Page 7: Alarm Analytics for Operational Excellence

What Does the EEMUA Do?What Does the EEMUA Do?

Fosters Collaboration• Users, owners, and operators communicate with

shared experiencesOffers Best Practices• Engineering• Plant Operations• Asset Management

Influences Regulations• Interpretation and Application

- European Directives- Legislation

• Develops Standards- Safety- Costs

Page 8: Alarm Analytics for Operational Excellence

Why EEMUA?Why EEMUA?

Standards• Keeping things Consistent• Everyone is on the Same Page• Providing a Sense of Familiarity

Collective Knowledge• Building off of the Experience of others

A Convenient Starting Point• Embarking on an Entirely New Product• Starting Broad, General, and Common• Basis for 11 of our Analytics

Page 9: Alarm Analytics for Operational Excellence

How We Utilize the How We Utilize the StandardsStandards

Basis for eleven of our Analytics• Alarm Distribution by Interval• Alarm Distribution by Interval with Priority• Alarm Distribution by Priority• Alarm Tag Chattering• Alarm Tag Frequency• Cross Correlation Analysis• Operator Changes by Interval• Operator Response Time• Standing Alarms at Time• Standing Alarms by Interval• Standing Alarms Duration

ICONICS has created four additional Analytics• Alarm Rate Distribution by Interval• Peak Alarm Rate Distribution (bundled into Alarm Rate

Distribution)• Alarms from Worst Actors• Average Alarm Rate per Minor / Major Interval

Page 10: Alarm Analytics for Operational Excellence

Alarm ManagementSpecifications

Existing

LoggerDatabases

User-Configured

Reports

Anatomy of Alarm AnalyticsAnatomy of Alarm Analytics

Page 11: Alarm Analytics for Operational Excellence

Alarm Analytics OverviewAlarm Analytics Overview

15 Industry Standard Reports

Includes Powerful Reporting Tool

Supports AlarmWorX32 Logger Databases

Page 12: Alarm Analytics for Operational Excellence

ICONICS LoggerICONICS Logger

15 Industry 15 Industry Standard Standard ReportsReports

LicenseLicenseReportWorX ReportWorX Plug-inPlug-in

What do I get with Alarm What do I get with Alarm Analytics?Analytics?

ICONICSICONICS

• Comes in Standard or Enterprise versions…

Page 13: Alarm Analytics for Operational Excellence

Recommended System: Pentium 4, 2.0 GHz or higher with at least 1 GB of RAM

Prerequisites:• SQL Server 2000, 2005, MSDE, SQL Server Express• Internet Information Services 5.0 or greater• Microsoft Excel (for templates and runtime)

If you have No ICONICS products installed• Install Alarm Analytics from the BizViz CD• Obtain an Alarm Analytics license from ICONICS

If you already have ReportWorX V9 installed• All you need is an Alarm Analytics license (and install the

Alarm Logger from GEN32 CD if desired)

System RequirementsSystem Requirements

Page 14: Alarm Analytics for Operational Excellence

Example ReportsExample Reports

Page 15: Alarm Analytics for Operational Excellence

Other Analytic ReportsOther Analytic Reports

How does it work• Use the pre-defined

samples

• Build your own templates!

OR…

Page 16: Alarm Analytics for Operational Excellence

Report Information from Real Time Data and Any Database

Report Information from Real Time Data and Any Database

M S A c c e s s

M S D E( M i c r o s o f t D a t a E n g i n e )

( M i c r o s o f t S Q L D e s k t o p E n g i n e )

RUN REM PROG

OUTPUT

1

0

23

4

567

INPUT

1

0

23

4

567

????????????????????????High Limit

High AlarmLow Alarm????????Low Limit

C O

PV:

SV:

MV:

?????

?????

?????

TIC-1076LOOP 1

?????

?????

DEG F

HMI,SCADA,Other ...

ReportWorXReportWorX

Page 17: Alarm Analytics for Operational Excellence

Powerful ReportingPowerful Reporting

Easy-to-Use configuration with Excel templatesSimple Wizards – no SQL knowledge necessary!Data sources:• Web services• Databases: Oracle, MS SQL,

OSI PIE, ACCESS, ODBC• OPC Server: DA, A&E

Web-based maintanance consoleFlexible schedulingMultiple destinations:• Publish HTML on Web server• PDF• Print / Fax• E-Mail• ...

Page 18: Alarm Analytics for Operational Excellence

H a r d C o p yp r i n t t o m o r e t h a no n e p r i n t e r a t a t i m e

E m a i lt o a n i n d i v i d u a l , a s e l e c t e d l i s t o f r e c i p i e n t s ,o r t o y o u r w h o l e o r g a n i z a t i o na s a t t a c h m e n t ( o p t i o n a l l y z i p p e d )

A c r o b a t P D Fu n i v e r a l l y v i e w e df r o m a n y o n e ' s m a c h i n e

P u b l i s h e d t o W e bc o n v e r t t o a n H T M L p a g e f o r e a s y v i e w i n g

S p r e a d s h e e t sE x c e l . X L S f i l e sa u t o m a t i c a l l y g e n e r a t e d

F a x e df a x t o m o r e t h a no n e n u m b e r a t a t i m e

A u t o m a t i c a l l y A r c h i v e da r c h i v i n g o f o l d r e p o r t s c a n b e a u t o m a t i c a l l y t r i g g e r e d , w i t h o p t i o n a l c o m p r e s s i o n .

Reports delivered to multiple destinations

ReportWorX RedirectorsReportWorX Redirectors

Page 19: Alarm Analytics for Operational Excellence

P e r i o d i c a l l y : T i m e / D a t e

L o g i c / M a t h E x p r e s s i o n

A l a r m o r E v e n t

N T E v e n t M e s s a g e

F i l e S y s t e m C h a n g e

D a t a b a s e V a l u e

O n - D e m a n d

R e a l t i m e D a t a V a l u e

Powerful Scheduling Powerful Scheduling EngineEngine

Schedule and Trigger reports based on:

Page 20: Alarm Analytics for Operational Excellence

Powerful Excel Plug-inPowerful Excel Plug-in

Extra Menus in Excel• To get:

- Wide variety of data- In a simple way

(no SQL knowledge required)

- More dynamic(using parameters)

- Powerful Wizards

Page 21: Alarm Analytics for Operational Excellence

Web-Based User InterfaceWeb-Based User Interface

Page 22: Alarm Analytics for Operational Excellence

5 : W e b C o n s o l e

R e p o r t W o r X C o n f i g u r a t o r

R e p o r t E n g i n e

C

B D

D a t a b a s e s

W e b S e r v i c e s

E x c e l P l u g i nD e f i n e R e p o r t T e m p l a t e s

T e m p l a t e

A

ReportWorX ArchitectureReportWorX Architecture

Page 23: Alarm Analytics for Operational Excellence

Customizing Your Own Customizing Your Own AnalyticsAnalytics

Alarm Analytics Wizards make it point and click!ReportWorX provides for customization of templates

Page 24: Alarm Analytics for Operational Excellence

Alarm Analytics WizardAlarm Analytics Wizard

Simple point & click configuration in Excel

Page 25: Alarm Analytics for Operational Excellence

Alarm Analytics WizardAlarm Analytics Wizard

Customize parameters to fit your needsUser-selectable or Automatic types

Page 26: Alarm Analytics for Operational Excellence

Alarm Analytics WizardAlarm Analytics Wizard

Built-in Alarm Priority Manager presetsAlarm Severity• Low • Medium• High• Critical

Example• Alarm Distribution by Priority

Page 27: Alarm Analytics for Operational Excellence

Product RoadmapProduct Roadmap

Version 9.1Version 9.1

11 standard analytics11 standard analytics4 custom analytics4 custom analyticsCreate your own as well…Create your own as well…

Vista integrationVista integrationOffice 12 Office 12 integrationintegrationIntegration Integration w/GEN64w/GEN64

More custom connectorsMore custom connectorsWW, iHistorian, OSI, etc.WW, iHistorian, OSI, etc.EnhancementsEnhancements

Version 11Version 11SOA designSOA designBased on MS Based on MS LonghornLonghorn

Version 9Version 9

Version 10Version 10

Page 28: Alarm Analytics for Operational Excellence

ICONICS Worldwide Customer Summit – September 2006

Questions?Questions?

Thank you for attending!

Stick around for the exam to have a chance to win some cool prizes!