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AIMS and SCOPE The use of frictional heating to process and join materials has been used for many decades. Rotary and linear friction welding are vital techniques for many industrial sectors. More recently the development of friction stir welding (FSW) has significantly extended the application of friction processing. The “International Joint Symposium on Joining and Welding, Friction Based Welding & Processing” is the first event organized by the three major institutes for joining and welding to focus on the broad range of friction processes. This symposium will provide the latest valuable information from academic and industrial experts from around the world on FSW, FSP, linear and rotary friction welding. We will welcome participants from all over the world to the symposium. TOPICS Rotary and linear friction welding; FSW/FSP New developments in the process and control Fundamentals and modeling Metallurgical characteristics Mechanical properties Welding Al, Mg, Cu, Steel, Ti, etc. Welding dissimilar materials Friction spot welding Improved tool technology Industrial applications General Welding SYMPOSIUM COMMITTEE Conference Chairman Hidetoshi Fujii ( Osaka University, Japan ) Directors Seiji Katayama ( Osaka University, Japan ) Christoph Wiesner ( TWI, UK ) Henry Cialone ( EWI, USA ) John C. Lippold ( Ohio State University, USA ) Program Committee Chairman: Manabu Tanaka ( Osaka University, Japan ) Hidenori Terasaki ( Osaka University, Japan ) Ninshu Ma ( Osaka University, Japan ) Shinichi Tashiro ( Osaka University, Japan ) Executive Committee Chairman: Hidekazu Murakawa ( Osaka University, Japan ) Rintaro Ueji ( Osaka University, Japan ) Yoshiaki Morisada ( Osaka University, Japan ) Sun Yufeng ( Osaka University, Japan ) Finance Committee Chairman Hiroshi Nishikawa ( Osaka University, Japan ) Soshu Kirihara ( Osaka University, Japan ) Technical Committee Chairman: Kosuke Takenaka ( Osaka University, Japan ) Yoshihiro Sakino ( Kinki University, Japan ) International Advisory Committee Zhan Chen ( Auckland University of Technology, New Zealand ) Mitsuo Fujimoto ( Kawasaki Heavy Industry, Japan ) Masahiro Fukumoto ( Toyohashi University of Technology, Japan ) Yoshinori Hirata ( Osaka University, Japan ) Akio Hirose ( Osaka University, Japan ) Hiroyuki Kokawa ( Tohoku University, Japan ) Masaki Kumagai ( UACJ Corporation, Japan ) Huijie Liu ( Harbin Institute of Technology, China ) Zongyi Ma ( Chinese Academy of Sciences, China ) Murray Mahoney ( Advanced Metal Products, USA ) Jonathan Martin ( TWI, UK ) Rajiv S. Mishra ( University of North Texas, USA ) Tracy Nelson ( Brigham Young University, USA ) Thomas H. North ( University of Toronto, Canada ) Philip Prangnell ( The University of Manchester, UK ) Antonio J. Ramirez (Brazilian Nanotechnology National Laboratory, Brazil ) Tony Reynolds ( University of South Carolina, USA ) Jorge dos Santos ( Helmholtz-Zentrum Geesthacht, Germany ) Takeshi Shinoda ( Kosei Aluminum, Japan )

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Page 1: AIMS and SCOPE TOPICS SYMPOSIUM COMMITTEEconf/IJS-JW2013/doc/IJSJW2013...AIMS and SCOPE The use of frictional heating to process and join materials has been used for many decades

AIMS and SCOPE

The use of frictional heating to process and join materials has been used for many decades. Rotary and linear friction welding are vital techniques for many industrial sectors. More recently the development of friction stir welding (FSW) has significantly extended the application of friction processing. The “International Joint Symposium on Joining and Welding, Friction Based Welding & Processing” is the first event organized by the three major institutes for joining and welding to focus on the broad range of friction processes. This symposium will provide the latest valuable information from academic and industrial experts from around the world on FSW, FSP, linear and rotary friction welding. We will welcome participants from all over the world to the symposium.

TOPICS Rotary and linear friction welding; FSW/FSP

New developments in the process and control

Fundamentals and modeling

Metallurgical characteristics

Mechanical properties

Welding Al, Mg, Cu, Steel, Ti, etc.

Welding dissimilar materials

Friction spot welding

Improved tool technology

Industrial applications

General Welding

SYMPOSIUM COMMITTEE Conference Chairman Hidetoshi Fujii ( Osaka University, Japan ) Directors Seiji Katayama ( Osaka University, Japan ) Christoph Wiesner ( TWI, UK ) Henry Cialone ( EWI, USA ) John C. Lippold ( Ohio State University, USA ) Program Committee Chairman: Manabu Tanaka ( Osaka University, Japan ) Hidenori Terasaki ( Osaka University, Japan ) Ninshu Ma ( Osaka University, Japan ) Shinichi Tashiro ( Osaka University, Japan ) Executive Committee Chairman: Hidekazu Murakawa ( Osaka University, Japan ) Rintaro Ueji ( Osaka University, Japan ) Yoshiaki Morisada ( Osaka University, Japan ) Sun Yufeng ( Osaka University, Japan ) Finance Committee Chairman Hiroshi Nishikawa ( Osaka University, Japan ) Soshu Kirihara ( Osaka University, Japan ) Technical Committee Chairman: Kosuke Takenaka ( Osaka University, Japan ) Yoshihiro Sakino ( Kinki University, Japan )

International Advisory Committee

Zhan Chen ( Auckland University of Technology, New Zealand ) Mitsuo Fujimoto ( Kawasaki Heavy Industry, Japan ) Masahiro Fukumoto ( Toyohashi University of Technology, Japan ) Yoshinori Hirata ( Osaka University, Japan ) Akio Hirose ( Osaka University, Japan ) Hiroyuki Kokawa ( Tohoku University, Japan ) Masaki Kumagai ( UACJ Corporation, Japan ) Huijie Liu ( Harbin Institute of Technology, China ) Zongyi Ma ( Chinese Academy of Sciences, China ) Murray Mahoney ( Advanced Metal Products, USA ) Jonathan Martin ( TWI, UK ) Rajiv S. Mishra ( University of North Texas, USA ) Tracy Nelson ( Brigham Young University, USA ) Thomas H. North ( University of Toronto, Canada ) Philip Prangnell ( The University of Manchester, UK ) Antonio J. Ramirez (Brazilian Nanotechnology National Laboratory, Brazil ) Tony Reynolds ( University of South Carolina, USA ) Jorge dos Santos ( Helmholtz-Zentrum Geesthacht, Germany ) Takeshi Shinoda ( Kosei Aluminum, Japan )

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Schedule of the 1st International Joint Symposium

on Joining and Welding (IJS-JW 2013) Registration 6-November: 8:00 - 17:00

7-Nobember: 8:00 - 18:00

8-Nobember: 8:00 - 11:30

6 - November 9:00 - 9:20 Opening Ceremony at Obit Hall A

9:20 - 10:00 Plenary Lecture 1 at Obit Hall A

10:00 - 10:40 Plenary Lecture 2 at Obit Hall A

10:40 - 11:00 Coffee Break

( Room ) ( Obit Hall A ) ( Obit Hall B )

11:00 - 12:40 Aluminium (4) Process Development -1 (5)

12:40 - 13:40 Lunch

13:40 - 15:00 Magnesium (4) Process Development -2 (4)

15:00 - 15:20 Coffee Break

15:20 - 16:40 Steel (4) Friction Stir Spot Welding (4)

7 - November 9:00 - 10:20 Dissimilar Welding -1 (4) Modeling and Control (4)

10:20 - 10:40 Coffee Break

10:40 - 12:00 Dissimilar Welding -2 (4) Visualization of Materials Flow (4)

12:00 - 13:30 Lunch

13:30 - 14:50 Dissimilar Welding -3 (4) Friction Stir Processing -1 (4)

14:50 - 15:10 Coffee Break

15:10 - 16:30 Friction Welding (3) Friction Stir Processing -2 (4)

16:30 - 18:00 Poster Session

18:00 - 20:00 Banquet

8 - November 9:00 - 10:20 Fatigue (4) FSW Tools (4)

10:20 - 10:40 Coffee Break

10:40 - 12:00 Microstructure and Properties (4) General Welding (4)

12:00 - 12:20 Closing Ceremony

afternoon Excursion : JWRI Tour

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TECHNICAL PROGRAM of IJS-JW 2013 -Oral Presentation-

Wednesday 6 - November

9:00-9:20 Opening ceremony Greetings: Prof. Hidetoshi Fujii, Osaka University

The Conference Chairman

Prof. Seiji Katayama, Osaka University

The Director of Joining and Welding Research Institute, Osaka University

Dr. Graham Wylde,

The Welding Institute, UK

Prof. Jon C. Lippold

Ohio State University, USA

9:20-10:40 Plenary lectures Chair Person: Prof. Kazuhiro Nakata (Osaka University)

Plenary lecture 1: "Microstructure evolution of metallic materials during friction stir welding"

Prof. Hiroyuki Kokawa (Tohoku University, Japan),

Plenary lecture 2: "A Review on Microstructure and Properties of Friction Spot Welds in Al-based

Similar and Dissimilar Joints"

Dr. J.F. dos Santos (Helmholtz-Zentrum Geesthacht, Germany),

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Room A, (Wednesday, 6)

11:00-12:20 Aluminium Chair Person: Toshiya Shibayanagi (Toyama University)

11:00-11:20 [Invited] "Research on Reverse Dura Rotation Friction Stir Welding Process"

Huijie Liu (Harbin Institute of Technology)

11:20-11:40 "Effect of Friction Stir Welding Parameters on Properties of AA6061 Aluminum

Alloy Butt Welded Joints"

Abdel-Monem El-Batahgy (Central Metallurgical R&D Institute), Belal Terad (Arab

Organization for Industrialization), Adel Omar (Banha University)

11:40-12:00 "Effect of Peak Temperature During Friction Stir Welding on Microstructure

Evolution of Aluminum alloy 1050"

Kosuke Inagaki (Tohoku University), Sergey Mironov (Tohoku University), Yutaka

Sato (Tohoku University, Hiromichi Fujii (Tohoku University), Hiroyuki Kokawa

(Tohoku University)

12:00-12:20 "Material Flow and Mechanical Properties on Friction Stir Lap Welds of Alclad

AA2024 Sheet"

Jong-Ning Aoh (National Chung Cheng University), Chih-Wei Huang (National

Chung Cheng University), Pai-Chen Lin (National Chung Cheng University)

13:40-15:00 Magnesium Chair Person: Huijie Liu (Harbin Institute of Technology)

13:40-14:00 "Effect of Microtexture Distribution on Inhomogeneous Deformation and Failure of

FSW Mg Alloys"

Renlong Xin (Chongqing University), Dejia Liu (Chongqing University), Qing Liu

(Chongqing University)

14:00-14:20 "Investigations of Microstructural, Thermal and Local Strain Phenomena of High

Speed Friction Stir Processed Mg AZ31"

Leon Leander Hütsch (Helmholtz-Zentrum Geesthacht), Jorge F. dos Santos

(Helmholtz-Zentrum Geesthacht), Norbert Huber (Helmholtz-Zentrum Geesthacht)

14:20-14:40 "Influence of Friction Stir Processing Parameter on Microstructure of

Mg-Gd-Y-Zn-Zr Casting"

Qun Yang (Chinese Academy of Sciences), Bolu Xiao (Chinese Academy of

Sciences), Dong Wang (Chinese Academy of Sciences), Mingyi Zheng (Harbin

Institute of Technology), Zongyi Ma (Chinese Academy of Sciences)

14:40-15:00 "Three-Dimensional Experimental Investigation on Temperature Distribution and

Mechanical Properties of AZ31 Mg Alloy Joint by Friction Stir Welding"

Lu Sheng (Jiangsu University of Science and Technology), Yang Daili (Jiangsu

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University of Science and Technology)

15:40-17:00 Steel Chair Person: Hiroyuki Kokawa (Tohoku University)

15:40-16:00 [Invited] "Friction Stir Welding of Steels for the Oil and Gas Industry"

Antonio J. Ramirez (Brazilian Nanotechnology National Laboratory), Victor F.

Pereira (Brazilian Nanotechnology National Laboratory), Julian A. Avila (Brazilian

Nanotechnology National Laboratory), Tahiana F.C. Hermenegildo (Brazilian

Nanotechnology National Laboratory), Tiago F.A. Santos (Brazilian Nanotechnology

National Laboratory), Maysa Terada (Brazilian Nanotechnology National Laboratory),

Paulo R. Mei (University of Campinas), Leonardo P. Carvalho (Petrobras S.A.),

Ricardo R Marinho (Petrobras S.A.), Marcelo T. P. Paes (Petrobras S.A.)

16:00-16:20 "Effects of Rotation Speed on Microstructure and Hardness of Friction Stir Welded

ODS Ferritic Steels"

Wentuo Han (Kyoto University), Akihiko Kimura (Kyoto University)

16:20-16:40 "Development of Friction Stir Welding of High Strength Steel Sheet"

Muneo Matsushita (JFE Steel), Yasushi Kitani (JFE Steel), Rinsei Ikeda (JFE Steel),

Kenji Oi (JFE Steel), Hidetoshi Fujii (Osaka University)

16:40-17:00 "Mechanical Properties of Friction Stir Welded High Nitrogen Containing Austenitic

Stainless Steel"

Yasuyuki Miyano (Akita University), Hidetoshi Fujii (Osaka University), Yufeng Sun

(Osaka University), Yasuyuki Katada (National Institute for Material Science), Shuji

Kuroda (National Institute for Material Science), Gakuya Kudo (Akita University),

Osamu Kamiya (Akita University)

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Room B (Wednesday, 6)

11:00-12:40 Process development -1 Chair Person: Antonio J. Ramirez (Brazilian Nanotechnology National Laboratory)

11:00-11:20 [Invited] "Advances in FSW and New Applications"

Russell J. Steel (Megastir Technologies)

11:20-11:40 "Friction Welding of Cu-Tube to Al-Tube Plate Using an External Tool by

Modified Interference Method"

S. Muthukumaran (National Institute of Technology, Tiruchirappalli), P. Atul

(National Institute of Technology, Tiruchirappalli), S. Venu Kumar (National Institute

of Technology, Tiruchirappalli)

11:40-12:00 "Application of Friction Stir Welding for Several Plastic Materials"

Shota Inaniwa (Nagaoka University of Technology), Yohei Kurabe (Nagaoka

University of Technology), Yukio Miyashita (Nagaoka University of Technology),

Hisashi Hori (Nippon Light Metal)

12:00-12:20 "On Feasibility of Friction Stir Processing of Cylindrical Holes"

Abhay Sharma (Indian Institute of Technology, Hyderabad), Nitin Jayawant

Panaskar (Indian Institute of Technology Hyderabad)

12:20-12:40 "Study on the Friction Stir Welding Behavior of Several Thermoplastics"

Hirohito Hira (Daido University), Hidenori Aoki (Daido University), Toshiya

Shibayanagi (Toyama University)

13:40-15:20 Process development -2 Chair Person: Yutaka S. Sato (Tohoku University)

13:40-14:00 "Experimental Study on Ultrasonic Vibration Enhanced Friction Stir Welding"

Xiao Chao Liu (Shandong University), Chuan Song Wu (Shandong University)

14:00-14:20 "Miniaturization of FSW Equipment Using Bobbin Tool Concept"

Koki Tamashiro (Osaka University), Masayoshi Kamai (Osaka Univ.),

Yoshiaki Morisada (Osaka University), Hidetoshi Fujii (Osaka University)

14:20-14:40 "Investigation of Friction Stir Welding Parameter Design for Lap Joining of Pure

Titanium"

Liu Feng Chao (Osaka University), Liu Hong (Xi'an Jiaotong University), Nakata

Kazuhiro (Osaka University), Yamamoto Naotsugu (Kurimoto), Liao Jin Sun

(Kurimoto)

14:40-15:00 "Effect of Post Weld Heating on Microstructure and Mechanical Properties of

Friction Stir Welded Thick Al Alloy 5083"

Kunitaka Masaki (IHI), Hisashi Matsuoka (IHI), Yu Murakami (IHI), Naoki Oiwa

(IHI)

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15:40-17:00 Friction stir spot welding Chair Person: J.F. dos Santos (Helmholtz-Zentrum Geesthacht)

15:40-16:00 [Invited] "Friction Stir Spot Welding of DP1200 Stee"

Egoitz Aldanondo (IK4 LORTEK), Alejandro Taboada (IK4 LORTEK), Ekaitz Arruti

(IK4 LORTEK), Pedro Alvarez (IK4 LORTEK), Alberto Echeverria (IK4 LORTEK)

16:00-16:20 "Refill Friction Stir Spot Welding of Dissimilar Materials Consisting of A6061

and Hot Dip Galvanized Mild Steel Sheets"

Shintaro Fukada (Kawasaki Heavy Industries), Ryoji Ohashi (Kawasaki

Heavy Industries), Mitsuo Fujimoto (Kawasaki Heavy Industries), Hideki Okada

(Kawasaki Heavy Industries)

16:20-16:40 "Strengthening of Dissimilar Spot Welds of Al Alloy and Steel by Friction Stirring"

Masaru Sakamura (Hiroshima Prefectural Technology Research Institute), Kaoru

Ohishi (Hiroshima Prefectural Technology Research Institute), Kouhei Ota

(Hiroshima Prefectural Technology Research Institute), Hidetoshi Fujii (Osaka

University)

16:40-17:00 "Novel Approach to Refill Probe hole in Friction Stir Spot Welding of AA 6061-T6

sheets"

S. Venu Kumar (National Institute of Technology, Tiruchirappalli), Swaroop G.

Yalagi (National Institute of Technology, Tiruchirappalli), S. Muthu Kumaran

(National Institute of Technology, Tiruchirappalli)

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Thursday 7 - November

Room A, (Thursday, 7)

9:00-10:20 Dissimilar welding -1 Chair Person: Zhan W. Chen (AUT University)

9:00-9:20 [Invited] "Weldability in Friction Stir Welding Between Dissimilar Metals with

Circular Weld Line"

Hiroki Mizushima (Toyohashi University of Technology), Toshiaki Yasui (Toyohashi

University of Technology), Masahiro Fukumoto (Toyohashi University of

Technology)

9:20-9:40 "Friction Welding Characteristics of A1070 and SUS 304"

Akiyoshi Kobayashi (Meijo University), Ichinori Shigematsu (National Institute of

Advanced Industrial Science and Technology)

9:40-10:00 " Fatigue Behavior of Dissimilar Friction Stir Spot Welds between A6061 and AZ31

Fabricated by a Scroll Grooved Tool without Probe"

Yoshihiko Uematsu (Gifu University), Toshifumi Kakiuchi (Gifu University),

Yasunari Tozaki (Industrial Research Institute of Gifu Prefecture)

10:00-10:20 "Ultra-thin Friction Stir Welding (FSW) between Aluminium Alloy and Copper"

Farazila Yusof (University of Malaya), Firdaus Zakaria (University of Malaya),

Mohd Fadzil Jamaludin (University of Malaya), Mohd Hamdi Abdul Shukor

(University of Malaya)

10:40-12:00 Dissimilar welding -2 Chair Person: Masahiro Fukumoto (Toyohashi University of Technology)

10:40-11:00 [Invited] "Microstructures in Interface Region and Strengths of Friction Stir Lap

Al-to-Steel and Al-to-Ti Welds"

Zhan W. Chen (AUT University)

11:00-11:20 "Dissimilar Lap Joining of Thick Plates of A3003 Aluminum Alloy to SUS304

Stainless Steel by Friction Stir Welding"

Hidehito Nishida (Kawasaki Heavy Industries), Hirotaka Kurashima (Kawasaki

Heavy Industries), Mitsuo Fujimoto (Kawasaki Heavy Industries), Hiroyasu

Nishikawa (Kawasaki Heavy Industries), Tomo Ogura (Osaka University), Akio

Hirose (Osaka University)

11:20-11:40 "Microscale Evaluation of Mechanical Properties and the Interfacial Microstructures

in Friction Stir Welded Aluminum Alloy/Stainless Steel Lap Joints"

Tomo Ogura (Osaka University), Taichi Nishida (Osaka University), Hidehito

Nishida (Kawasaki Heavy Industries), Mitsuo Fujimoto (Kawasaki Heavy Industries),

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Akio Hirose (Osaka University)

11:40-12:00 "Fatigue Crack Growth Behavior in Weld Nugget Zone of FSWed Similar and

Dissimilar Aluminum Alloys Joint"

Panya Buahombura (Nagaoka University of Technology), Yukio Miyasita (Nagaoka

University of Technology), Yuichi Otsuka (Nagaoka University of Technology),

Yoshiharu Mutoh (Nagaoka University of Technology), Seo Nobushiro (Nippon

Light Metal)

13:30-14:50 Dissimilar welding -3 Chair Person: Moataz M. Attallah (University of Birmingham)

13:30-13:50 [Invited] "Defects and the Properties of the Dissimilar Materials FSW Joints of

Titanium Alloy TC4 with Aluminum Alloy 6061"

Aiping Wu (Tsinghua University), Zhihua Song (Tsinghua University), Kazuhiro

Nakata (Osaka University), Jinsun Liao (Kurimoto)

13:50-14:10 "Friction Stir Welding of Aluminum Alloy and Copper Dissimilar Pipes of Thin Wall

and Small Diameter"

Chen Ke (Shanghai Jiao Tong University)

14:10-14:30 "Dissimilar Friction Stir Welding between A6000 and A7000 Series Aluminum

Alloys"

Kenji Hashimoto (Osaka University), Hidetoshi Fujii (Osaka University), Naoki

Kawada (Japan Transport Engineering), Takeshi Ishikawa (Japan Transport

Engineering)

14:30-14:50 "Local Alloying between Cu and Zn by Fiction Stir Process"

Masato Ueda (Kansai University), Masahiko Ikeda (Kansai University), Yoshiaki

Morisada (Osaka University), Hidetoshi Fujii (Osaka University)

15:10-16:10 Friction welding Chair Person: Aiping Wu (Tsinghua University)

15:10-15:30 [Invited] "Friction Welding of Titanium Alloys: Addressing the Structural Integrity

Issues Through Process Optimisation"

Moataz M. Attallah (University of Birmingham)

15:30-15:50 "Linear Friction Welding Technology Overview"

Bertrand C.D. Flipo (TWI)

15:50-16:10 "Mathematical and Numerical Models of the Preliminary Phases of the Linear

Friction Welding Process"

Alexander Bikmeyev (Ufa State Aviation Technical University), Alfia Yamileva (Ufa

State Aviation Technical University), Achilles Vairis (TEI Crete), Rafail Gazizov (Ufa

State Aviation Technical University

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Room B, (Thursday, 7)

9:00-10:20 Modeling and control Chair Person: Ninshu Ma (JSOL)

9:00-9:20 [Invited] "Production of Robust Friction Stir Welds"

Judy Schneider (Mississippi State University)

9:20-9:40 "Development of Mathematical Modeling for FSW with Particle Method"

Fumikazu Miyasaka (Osaka University), Gaku Yoshikawa (Osaka University),

Shuhei Matsuzawa (Osaka University)

9:40-10:00 "Modeling of Flash Formation and Defect Removal in Ti-6Al-4V Linear Friction

Welds"

Anthony McAndrew (Cranfield University)

10:00-10:20 "Two Modes of Metal Transfer Phenomenon in Friction Stir Welding of Low Alloy

Steel Plates"

S. Muthukumaran (National Institute of Technology, Tiruchirappalli), A. Pradeep

(National Institute of Technology, Tiruchirappalli), S. Venu Kumar (National Institute

of Technology, Tiruchirappalli)

10:40-12:00 Visualization of materials flow Chair Person: Hisashi Serizawa (Osaka University)

10:40-11:00 "Simulation of Metal Flow in Friction Spot Joining Process with A Particle Method

of Smoothed Particle Hydrodynamics"

Hiromichi Ohira (JSOL), Ninshu Ma (JSOL), Tei Hirashima (JSOL), Katsumi Okubo

(Kawasaki Heavy Industries), Mitsuhiro Kamioka (Kawasaki Heavy Industries)

11:00-11:20 "Analysis on Flow Pattern of Bobbin Tool Friction Stir Welding"

Shujin Chen (Jiangsu University of Science and Technology)

11:20-11:40 "Three-Dimensional Visualization of Material Flow during Friction Stir Welding for

Steel and Aluminum by Two Pairs of X-ray Yransmission Systems"

Takuya Imaizumi (Osaka University), Yoshiaki Morisada (Osaka University),

Hidetoshi Fujii (Osaka University)

11:40-12:00 "Effect of Material Flow by Friction Stir Welding between Aluminum and Steel on

Weld Interface"

Toshiaki Yasui (Toyohashi University of Technology), Takaaki Shimizu (Toyohashi

University of Technology), Masahiro Fukumoto (Toyohashi University of

Technology)

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13:30-14:50 Friction stir processing -1 Chair Person: Zongyi Ma (Chinese Academy of Sciences)

13:30-13:50 [Invited] "Friction Stir Processing of Ni-base Alloys"

John C. Lippold (Ohio State University)

13:50-14:10 [Invited] "Nanostructured Tool Steel Fabricated by Combination of Laser Melting

and Friction Stir Processing"

Yusuke Kitamura (AMC), Yoshiaki Morisada (Osaka Municipal Technical Research

Institute), Tadashi Mizuno (AMC), Genryu Abe (AMC), Toru Nagaoka (Osaka

Municipal Technical Research Institute), Yoshihisa Kimoto (Osaka Municipal

Technical Research Institute), Masuo Fukusumi (Osaka Municipal Technical

Research Institute)

14:10-14:30 "Effect of Friction Stir Processing on Superplastic Behavior of Zn-22Al Alloy"

Hamed Mofidi Tabatabaei (Kokushikan University), Tadashi Nishihara (Kokushikan

University)

14:30-14:50 "Friction Stir Processing for Ferritic Stainless Steel with Reactive and Non-Reactive

Additives"

Yoshihisa Kimoto (Osaka Municipal Technical Research Institute), Toru Nagaoka

(Osaka Municipal Technical Research Institute), Hiroyuki Watanabe (Osaka

Municipal Technical Research Institute), Masao Fukusumi (Osaka Municipal

Technical Research Institute), Yoshiaki Morisada (Osaka University), Hidetoshi Fujii

(Osaka University)

15:10-16:30 Friction stir processing -2 Chair Person: John C. Lippold (Ohio State University)

15:10-15:30 [Invited] "Fabrication of Metal Matrix Composites via Friction Stir Processing"

Zongyi Ma (Chinese Academy of Sciences), Z.Y. Liu (Chinese Academy of Sciences),

Q. Zhang (Chinese Academy of Sciences), D.R. Ni (Chinese Academy of Sciences),

B.L. Xiao (Chinese Academy of Sciences)

15:30-15:50 [Invited] "Friction Powder Compaction Process for Fabricating Porous Cu by

Space Holder Route"

Yoshihiko Hangai (Gunma University), Kousuke Zushida (Gunma University),

Hidetoshi Fujii (Osaka University), Yufeng Sun (Osaka University), Yoshiaki

Morisada (Osaka University), Osamu Kuwazuru (University of Fukui), Nobuhiro

Yoshikawa (University of Tokyo)

15:50-16:10 "Boron Carbide Parrticles Reinforced Aluminum Alloy Composite Using Friction Stir

Welding"

Byung-Wook Ahn (Sungkyunkwan University)

16:10-16:30 "Friction Stir Welding of Grain Boundary Engineered 304 Austenitic Stainless Steel"

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Shun Tokita (Tohoku University), Takashi Yokoyama (Tohoku University), Hiroyuki

Kokawa (Tohoku University), Yutaka S. Sato (Tohoku University), Hiromichi T. Fujii

(Tohoku University)

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Friday 8 - November

Room A, (Friday, 8)

9:00-10:20 Fatigue Chair Person: Seiichiro Tutsumi (Osaka University)

9:00-9:20 "Effects of Laser Peening on Plane Bending Fatigue Properties of Friction Stir

Welded A6061-T6 Alloy"

Kiyotaka Masaki (Okinawa National College of Technology), Kenji Yamashiro

(Graduate School of Kobe University), Yuji Sano (Toshiba)

9:20-9:40 "The Influence of Stored Energy on the Fatigue Crack Propagation of Friction

Stir Welded Aluminum Alloy"

Qilei Dai (Tsinghua University)

9:40-10:00 "Microstructure and Fatigue Property of Friction Stir Welded Ti-4.5Al-2.5Cr-1.2Fe

-0.1C Alloy for Aerospace Applications"

Masaaki Nakai (Tohoku University), Mitsuo Niinomi (Tohoku University), Junko

Hieda (Tohoku University), Ken Cho (Tohoku University), Kazuya Komine (Tohoku

University), Hidetoshi Fujii (Osaka University), Yoshiaki Morisada (Osaka

University), Yoshinori Ito (Kobe Steel), Takashi Konno (Kobe Steel), Yoshio Itsumi

(Kobe Steel), Hideto Oyama (Kobe Steel), Wataru Abe (Kawasaki Heavy Industries)

10:00-10:20 "3-Dimensional Observation of the Interior Fatigue Fracture Mechanism on Friction

Stir Spot Welded Using 300 MPa-Class Automobile Steel Sheets"

Joy-A-Ka Sutep (Hiroshima University), Hirano Tomoshi (Hiroshima University),

Akebono Hiroyuki (Hiroshima University), Kato Masahiko (Hiroshima University),

Sugeta Atsushi (Hiroshima University)

10:40-12:00 Microstructure and properties Chair Person: Rintaro Ueji (Osaka University)

10:40-11:00 "Enhanced Mechanical Properties of Friction Stir welded Martensite Steel Joint under

Additional Cooling"

Peng Xue (Osaka University), Yuichi Komizo (Osaka University)

11:00-11:20 "Friction Stir Welding of Single Crystal Austenitic Stainless Steel"

Kazuhiro Ikeda (Tohoku University), Jongjin Jeon (Tohoku University), Sergey

Mironov (Tohoku University), Yutaka Sato (Tohoku University), Hiromichi Fujii

(Tohoku University), Hiroyuki Kokawa (Tohoku University), Seung Hwan Park

(Hitachi), Satoshi Hirano (Hitachi)

11:20-11:40 "Fragmentation Behavior of Al3Ti Particles in Al-Al3Ti Composite Deformed by

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Friction Stir Welding"

Hisashi Sato (Nagoya Institute of Technology), Yoshito Miyamoto (Nagoya Institute

of Technology), Yoshimi Watanabe (Nagoya Institute of Technology), Yasuaki Naito

(Nippon Steel & Sumitomo Metal), Tetsuro Nose (Nippon Steel & Sumitomo Metal)

11:40-12:00 "Microsturcture and Mechanical Property of Friction Stir Welded 420J2 Martensitic

Stainless Steel"

Don Hyun Choi (Sungkyunkwan University), Byung Wook Ahn (Sungkyunkwan

University), Yun Mo Yeon (Suwon Science College), Seing Boo Jung

(Sungkyunkwan University)

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Room B, (Friday, 8)

9:00-10:20 FSW tools Chair Person: Masakatus Maeda (Osaka University)

9:00-9:20 [Invited] " Friction Stir Welding of 430 Stainless Steel and Pure Titanium using

Ni3Al-Ni3V Dual Two-phase Intermetallic Alloy Tool"

Noboru Mochizuki (Isel), Takayuki Takasugi (Osaka Prefecture University),

Yasuyuki Kaneno (Osaka Prefecture University), Sachio Oki (Kinki University),

Tomotake Hirata (Technology Research Institute of Osaka Prefecture)

9:20-9:40 [Invited] "Tool Geometries and Tool Materials for Friction Stir Welding High

Melting Temperature Materials"

Scott Packer (MegaStir Technologies)

9:40-10:00 [Invited] "Stationary Shoulder Friction Stir Welding"

Jonathan Peter Martin (TWI)

10:00-10:20 "Predicting Tool Longevity using Analytical and Finite Element Modeling of

Ti-6Al-4V Friction Stir Welds"

Sarah Leigh Baker (University of Birmingham), Moataz Attallah (University of

Birmingham), Paul Bowen (University of Birmingham), Simon Bray (Rolls-Royce),

Andrew Walpole (Rolls-Royce)

10:40-12:00 General welding Chair Person: Manabu Tanaka (Osaka University)

10:40-11:00 "Optimization of Forming Process by Gas Heating Based on Theoretical Prediction"

Juan Blandon (Osaka University), Shinji Takaba (Takadakiko), Tohoru Ohomae

(Takadakiko), Naoki Osawa (Osaka University), Hidekazu Murakawa (Osaka

University)

11:00-11:20 "Influences of TIG Welding Parameters on Tensile Behavior of Dissimilar Metal Lap

Joint for Low Carbon Steel and AA1050"

Pasupathy Jagadeeson (Annamalai University), Ravisankar V (Annamalai University)

11:20-11:40 "Dynamic Mesh Refining Method for Welding Simulation of Large Scale Structures"

Hui Huang (Osaka University), Hidekazu Murakawa (Osaka University)

11:40-12:00 "Manufacture of Functionally Gradient Materials Using Weld-deposition Based

Additive Manufacturing"

Suryakumar Simhambhatla (Indian Institute of Technology, Hyderabad), M.A

Somashekara (Indian Institute of Technology, Hyderabad)

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TECHNICAL PROGRAM of IJS-JW 2013 -Poster Presentation-

Thursday 7 - November

Front of Izumi

PS-1 "Basic Numerical Analysis of Friction Stir Welding with a Combination of MPS and FEM"

Hisashi Serizawa (Osaka University), Junji Shimazaki (Osaka University), Fumikazu Miyasaka (Osaka

University), Gaku Yoshikawa (Osaka University), Hidekazu Murakawa (Osaka University)

PS-2 "Numerical Simulation of Material Flow and Temperature Profile in Reverse Dual-Rotation Friction

Stir Welding"

Chuan Song Wu (Shandong University), Lei Shi (Shandong University)

PS-3 "Flexible Control of Microstructure and Mechanical Properties of Friction Stir Welded Titanium Alloy

Joints"

Yoshiaki Morisada (Osaka University), Kenta Kitamura (Osaka University), Hidetoshi Fujii (Osaka

University)

PS-4 "Visualization of Metal Flow in Friction Stir Spot Welding with Particle Image Velocimetry (PIV)"

Takeshi Yamane (University of Toyama), Hirokazu Watanabe (University of Toyama), Kazuki

Nagae (University of Toyama), Toshiya Shibayanagi (University of Toyama), Masamichi

Yoshida (University of Toyama)

PS-5 "Microstructure and mechanical properties of AZ31 Mg alloy joint by friction stir welding with

temperature distribution control"

Lu Sheng (Jiangsu University of Science and Technology), Yang Daili (Jiangsu University of Science and

Technology)

PS-6 "Effect of Friction Stir Welding on Microstructure and Fatigue Properties of Non-Combustive

Mg-9Al-Zn-Ca Magnesium Alloy"

L. Zhou (Harbin Institute of Technology), K. Nakata (Osaka University), J.C. Feng (Harbin Institute of

Technology), J.S. Liao (Kurimoto Ltd), M. Hotta (Kurimoto Ltd)

PS-7 "Effect of Friction Stir Processing on Microstructures and Corrosive Properties in Simulated Body Flood

of Biological Mg-Zn-Y-Nd Alloy"

Shijie Zhu (Zhengzhou University)

PS-8 "Friction Stir Welded Cu-30Zn Brass Joints by Rapid Cooling"

Nan Xu (Osaka University), Yoshiaki Morisada (Osaka University), Rintaro Ueji (Osaka University),

Hidetoshi Fujii (Osaka University)

PS-9 "Development of Low-Price Tool for Friction Stir Welding of Pure Titanium"

Masahiko Ikeda (Kansai University), Masato Ueda (Kansai University)

PS-10 "Hydrogen Embrittlement of Friction Stir Welded SK4 High Carbon Steel Plates"

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Yufeng Sun (Osaka University), Masashi Watanabe (Osaka University), Yoshiaki Morisada (Osaka

University), Hidetoshi Fujii (Osaka University)

PS-11 "Stabilization of Retained Austenite in Cr-Mo Steel by Microalloying and Friction Stir Welding"

Takuya Miura (Osaka University), Rintaro Ueji (Osaka University), Yoshiaki Morisada (Osaka

University), Hidetoshi Fujii (Osaka University)

PS-12 "Minor Metal Reduction of High Tensile Strength Steel by Friction Stir Welding"

Shuo Wu (Osaka University), Yoshiaki Morisada (Osaka University), Hidetoshi Fujii (Osaka University),

Chiaki Shiga (Osaka University)

PS-13 "Microstructure of Friction Stir Welded Single Crystal Pure Iron"

Rintaro Ueji (Osaka University), Hidetoshi Fujii (Osaka University)

PS-14 "Friction Stir Welding of Multilayered Steel Composites with Improved Strength-Ductility

Combination"

Shoichi Nambu (The University of Tokyo), Johannes Taendl (Graz University of Technology), Junya

Inoue (The University of Tokyo), Norbert Enzinger (Graz University of Technology), Toshihiko Koseki

(The University of Toyko)

PS-15 "Improving Bending Fatigue of TIG Welded SS400 Steel Plates using Friction Stir Processing"

Tatsuya Okuda (Osaka University), Kazuhiro Ito (Osaka University), Rintaro Ueji (Osaka University),

Hidetoshi Fujii (Osaka University), Chiaki Shiga (Osaka University)

PS-16 "Influence of Clamping in Computer Simulation of the Linear Friction Welding Process of Aluminum

And Titanium Alloys"

Alfiya Yamileva (Ufa State Aviation Technical University), Rafail Gazizov (Ufa State Aviation Technical

University)

PS-17 "Possibility of Direct Friction Welding between Type 7075 Aluminum Alloy and Low Carbon Steel"

Masaaki Kimura (University of Hyogo), Taiki Yukawa (University of Hyogo), Masahiro Kusaka

(University of Hyogo), Koichi Kaizu (University of Hyogo), Akiyoshi Fuji (Kitami Institute of

Technology)

PS-18 "Local Alloying between Cu and Zn by Fiction Stir Process"

Masato Ueda (Kansai University), Masahiko Ikeda (Kansai University), Yoshiaki Morisada (Osaka

University), Hidetoshi Fujii (Osaka University)

PS-19 "Direct Joining of Plastics to Carbon Steel by Friction Lap Joining"

Daiki Kitagawa (Osaka University), Kimiaki Nagatsuka (Osaka University), Kazuhiro Nakata (Osaka

University)

PS-20 "Microstructural Characterization and Mechanical Properties in Friction Stir Welding of CP-Ti and

Steel"

Yefei Gao (Osaka University), Kazuhiro Nakata (Osaka University)

PS-21 "Mechanical and Metallurgical Bonding in Friction Stir Welding Joint of Steel-aluminum

Dissimilar Materials"

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Lin Jian (Beijing University of Technology), Lei Yongping (Beijing University of Technology), Ma N

inshu (Osaka University), Gao Peng (Beijing University of Technology)

PS-22 "Influence of Tool Rotational Speed on Microstructure and Sliding Wear Behavior of Cu/B4C

Surface Composite Synthesized by Friction Stir Processing"

R. Sathiskumar, (Coimbatore Institute of Technology)

PS-23 "Collision-Friction Synthesis of Carbon Nanomaterials by a High-Speed Ball-Milling Process"

Satoshi Ohara (Osaka University), Zhenquan Tan (Osaka University), Kazuhiro Yamamoto (Osaka

University), Nan Qiu (Osaka University), Takeshi Hashishin (Osaka University)

PS-24 "Ultrasonic Bonding of Aluminum and Copper Wires in Power Electronics"

Masakatsu Maeda (Osaka University), Yasuo Takahashi (Osaka University)

PS-25 "Simulation of Nugget Formation Process in Spot Welding with Process Tapes"

Genki Kashiyama (Osaka University), Hidekazu Murakawa (Osaka University)

PS-26 "Wettability and Interfacial Reaction between Sn-Ag-Cu Solder and Electroplated Cu-Based Bulk

Metallic Glass"

Hiroshi Nishikawa (Osaka University), Takehiro Naoi (Osaka University), Makoto Takahashi (Osaka

University), Mikiko Saito (Waseda University), Jun Mizuno (Waseda University), Mikio Fukuhara

(Tohoku University)

PS-27 "Arc Welding Power Source Characteristics"

Rajiv Vasdev (B.tech in Fabrication and Welding)

PS-28 "Effect of Oxygen in Shielding Gas of Advanced A-TIG (AA-TIG) Welding on Crystallographic

Orientation Relationship of Duplex Stainless Steel Weld"

Ying Zou (Osaka University), Rintaro Ueji (Osaka University), Hidetoshi Fujii (Osaka University)

PS-29 "Development of High-speed Analytical Method for Welding Mechanics Using Idealized Explicit

FEM Accelerated by a GPU"

Kazuki Ikushima (Osaka Prefecture University), Atsushi Kawahara (Osaka Prefecture University),

Masakazu Shibahara (Osaka Prefecture University)

PS-30 "Three Dimensional In Situ Measurement System for Welding Deformation Using Digital

Cameras"

Masakazu Shibahara (Osaka Prefecture University), Masaki Hamada (Osaka Prefecture University),

Kazuki Ikushima (Osaka Prefecture University)

PS-31 "Study on Residual Stress in Multi-pass Welded Joint using Idealized Explicit FEM"

Kazuki Ikushima (Osaka Prefecture University), Takashi Okada (Osaka Prefecture University), Akihiro

Takeuchi (Osaka Prefecture University), Shinsuke Itoh (Osaka Prefecture University), Satoru Nishikawa

(Japan Power Engineering and Inspection Corporation), Masakazu Shibahara (Osaka Prefecture

University)

PS-32 "Stress Corrosion Cracking of Laser-welded Stainless Steels"

Chi Tat Kwok (University of Macau), Kin Ho Lo (University of Macau), Weng Kin Chan (University of

Macau)

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Presentation Guide

Oral Presentation Guide (1) A crystal-liquid projector will be equipped for presentation at each room. Overhead projector for transparencies will be NOT available. (2) A laptop computer with Windows XP or 7 is also equipped in each room. PowerPoint 2003, 2007 and 2010 can be used. A USB memory is available for installation of your PowerPoint file to the laptop computer. (3) You are able to use your own laptop computer for your presentation. The projector has only a usual analog mini D-sub 15 pin connector. Please bring an adapter for interface conversion, if necessary. (4) The presentation time including discussion for IJS-JW2013 is 20min. (Presentation: 15min, discussion: 5min) (5) You are requested to confirm if your presentation slides are properly projected on a screen before the session.

Author’s Guide to Prepare Posters for the Poster

Session (1) Language: Poster must be written in English. (2) Poster size: A0 size (841 mm× 1189 mm) (3) Place: “Terrace” (in front of room Izumi, East pavilion 1st floor) (4) Your poster board: The author can find your board due to a sign of your presentation number, for example “PT-1” at the upper left on the board. The author must finish pinning your poster on the board by 13:00 on November 7. The place of poster session opens from 13:00 on November 7. (5) Presentation: The author must stand at the front of your board during the Poster Session from 16:30 to 18:00 on November 7 and can present your paper to attendees. Presentation must be done in English. (6) After Poster Session: Please take off your poster from the board at once.

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Location of Hotel Hankyu Expo Park

HOTEL HANKYU EXPO PARK 1-5 Senri-Banpaku-koen Suita, 565-0826 Osaka, Japan TEL: +81-6-6878-5151 / FAX: +81-6-6878-3456 URL: http://www.htl-expopark.jp/en

Access to the hotel by train

From Umeda and Shin-Osaka Stations Take the Midosuji subway line to Senri Chuo Station and change to the Osaka Monorail bound for Kadoma-shi or Saito-nishi. Get off at Banpaku Kinen Koen Station and walk for five minutes. From Osaka International Airport Take the Osaka Monorail and get off at Bampaku Kinen Koen Station. The hotel is a five-minute walk away. From Kyoto Station -Take the JR Tokaido Honsen line and get off at Ibaraki Station. The hotel is a 10-minute bus or taxi ride away. -Take the Hankyu Kyoto Line and transfer to the Osaka Monorail bound for Osaka International Airport. Get off at Banpaku Kinen Koen Station. The hotel is a five-minute walk from here.

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Map of Hotel Hankyu Expo Park

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Service – Hotel Hankyu Expo Park

Money Exchange US dollar – Japanese Yen exchange is available at the front desk (1F) 24hour. The Hotel accepts both “Cash” and “Travelers check”. Please understand the front desk can handle limited amount of money exchange at one time; if you are planning to do with large group of people and/or bigger amount of money, the hotel might not be able to help you. Please contact the hotel beforehand.

Copy Copy service is available at the front desk (1F) 24hour.

- Black/White : 50 Japanese yen (including tax) / paper - Color : 100 Japanese Yen (including tax) / paper

Coin Operated Computer Coin Operated Computer is located on 1st floor at the Business Center opening 24hour. It costs 100 Japanese yen per 15 minutes. Printing is also available at A4 size (Black/White). There will be no additional charge. It’s automatically paid as deduction of remaining time, 3 minutes per sheet.

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memo

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Joining and Welding Research Institute, Osaka University 11-1, Mihogaoka, Ibaraki, Osaka 567-0047, Japan

Tel & Fax: +81 6 6879 8663