Aero Spike

Embed Size (px)

Citation preview

  • 8/13/2019 Aero Spike

    1/40

    Aerospike Engine

    Introduction:

    It was not long ago when the aerospike nozzle was unknown to all but a handful of

    rocketry experts. Aside from a spate of research in the early 1970s, the concept of the

    plug nozzle appeared to be nothing more than a footnote in aersopace history. Though

    explored by the Germans as early as World War II for use in jet engines, it was not until

    the unveiling of Lockheed Martin's winning X-33 concept that this type of engine has

    received widespread attention.

  • 8/13/2019 Aero Spike

    2/40

  • 8/13/2019 Aero Spike

    3/40

  • 8/13/2019 Aero Spike

    4/40

  • 8/13/2019 Aero Spike

    5/40

    Fixing all other variables (primarily the chamber pressure), there exists only one such

    ratio that optimizes overall system performance for a given altitude (or ambientpressure). However, a rocket typically does not travel at only one altitude. Thus, an

    engineer must be aware of the trajectory over which a rocket is to travel so that an

    expansion ratio that maximizes performance over a range of ambient pressures can be

    selected.

    Nevertheless, other factors must also be considered that tend to alter the design from

    this expansion ratio-based optimum. Some of the issues designers must deal with are

    nozzle weight, length, manufacturability, cooling (heat transfer), and aerodynamic

    characteristics.

    Rocket Nozzle Shapes

    Not all rocket nozzles are alike, and the shape selected usually depends on the

    application. This section discusses the basic characteristics of the major classes of

    nozzles used today.

    Nozzle Comparisons:

    To date three major types of nozzles, the cone, the bell or contoured, and the annular or

    plug, have been employed. Each class satisfies the previously discusseddesign

    criteriato varying degrees. Examples of these nozzle types can be seen below.

    http://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratio
  • 8/13/2019 Aero Spike

    6/40

    Size comparison of optimal cone, bell, and radial nozzles for a given set of conditions

    [from Huzel and Huang, 1967]

    Conical Nozzle:

    The conical nozzle was used often in early rocket applications because of its simplicity

    and ease of construction. The cone gets its name from the fact that the walls diverge at

    a constant angle. A small angle produces greater thrust, because it maximizes the axial

    component of exit velocity and produces a high specific impulse (a measure of rocket

    efficiency). The penalty, however, is a longer and heavier nozzle that is more complex

    to build. At the other extreme, size and weight are minimized by a large nozzle wall

    angle. Unfortunately, large angles reduce performance at low altitude because the high

    ambient pressure causes overexpansion and flow separation.

    Bell Nozzle:

    The bell, the most commonly used nozzle shape, offers significant advantages over the

    conical nozzle, both in size and performance. Referring to the above figure, note that

    the bell consists of two sections. Near the throat, the nozzle diverges at a relatively

  • 8/13/2019 Aero Spike

    7/40

    large angle but the degree of diveregence tapers off further downstream. Near the

    nozzle exit, the diveregence angle is very small. In this way, the bell is a compromise

    between the two extremes of the conical nozzle since it minimizes weight while

    maximizing performance. The most important design issue is to contour the nozzle to

    avoid oblique shocks and maximize performance. However, we must remember that the

    final bell shape will only be the optimum at one particular altitude.

    Annular Nozzles:

    The annular nozzle, also sometimes known as the plug or "altitude-compensating"

    nozzle, is the least employed of those discussed due to its greater complexity. The term"annular" refers to the fact that combustion occurs along a ring, or annulus, around the

    base of the nozzle. "Plug" refers to the centerbody that blocks the flow from what would

    be the center portion of a traditional nozzle. "Altitude-compensating" is sometimes used

    to describe these nozzles since that is their primary advantage, a quality that will be

    further explored later.

    Before describing the various forms of annular nozzles, it is useful to mention some key

    differences in design parameters from the conical or bell nozzles. Theexpansion area

    ratiofor a traditional nozzle has already been discussed. When considering an annular

    nozzle, the area of the centerbody (A plug) must also be taken into account.

    Another parameter particular to this type of nozzle is the annular diameter ratio, Dp/ Dt,

    or the ratio of the centerbody diameter to that of the throat. The ratio is used as a

    measure of the nozzle geometry for comparison with other plug nozzle shapes. Typical

    values of this ratio appear in the above figure.

    http://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratiohttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml#ratio
  • 8/13/2019 Aero Spike

    8/40

    Annular Nozzles I

    Having introduced the three principal families ofnozzle shapes,we will now look more

    closely at the two major subclasses of annular, or plug, nozzles.

    Radial Out-Flow Nozzles:

    Two major types of plug nozzles have been developed to date. They are distinguished

    by the method in which they expand the exhaust, outward or inward. The radial out-flow

    nozzle was the subject of much research in the late 1960s and early 1970s. Examples

    of this type are the expansion-deflection (E-D), reverse-flow (R-F), and horizontal-flow

    (H-F) nozzles shown in the figure below.

    Size comparison of optimal cone, bell, and radial nozzles for a given set of conditions[from Huzel and Huang, 1967]

    http://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml
  • 8/13/2019 Aero Spike

    9/40

    The name of each of these nozzles indicates how it functions. The expansion-deflection

    nozzle works much like abell nozzlesince the exhaust gases are forced into a

    converging throat region of low area before expanding in a bell-shaped nozzle.

    However, the flow is deflected by a plug, or centerbody, that forces the gases away

    from the center of the nozzle. Thus, the E-D is a radial out-flow nozzle.

    The reverse-flow nozzle gets its name because the fuel is injected from underneath, but

    the exhaust gases are rotated 180 thereby reversing their direction. Similarly, the fuel

    in the horizontal-flow nozzle is injected sideways, but the exhaust is rotated 90.

    Judging by the amount of literature obtained on this subject, little work has been done

    on the R-F and H-F nozzles, and they will not be considered further. The E-D, on the

    other hand, has been one of the most studied forms of annular nozzles. While similar in

    nature to the bell nozzle, the most notable difference is the addition of a centerbody. As

    shown below, this "plug" may be located upstream of, downstream of, or in the throat,

    with each location resulting in better performance for a given set of operating conditions.

    http://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bell
  • 8/13/2019 Aero Spike

    10/40

    Comparison of centerbody locations in Expansion-Deflection nozzles [from Conley et al,

    1984]

    The purpose of the centerbody is to force the flow to remain attached to, or to stick to,

    the nozzle walls, as illustrated in the following figure.

  • 8/13/2019 Aero Spike

    11/40

    Expansion-deflection nozzle flow behavior at low altitude [from Sutton, 1992]

    This behavior is desirable at low altitudes because the atmospheric pressure is high andmay be greater than the pressure of the exhaust gases. When this occurs, the exhaust

    is forced inward and no longer exerts force on the nozzle walls, so thrust is decreased

    and the rocket becomes less efficient. The centerbody, however, increases the pressure

    of the exhaust gases by squeezing the gases into a smaller area thereby virtually

    eliminating any loss in thrust at low altitude.

    Annular Nozzles II

    Having introduced the three principal families ofnozzle shapesand discussed theradial

    out-flownozzle, we will now look more closely at the second class of annular nozzles.

    Radial In-Flow Nozzles:

    The second major variety of annular nozzles is the radial in-flow type, exemplified by the

    spike shown below.

    http://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml
  • 8/13/2019 Aero Spike

    12/40

    Size comparison of optimal cone, bell, and radial nozzles for a given set of conditions

    [from Huzel and Huang, 1967]

    This type of nozzle, named for the prominent spike centerbody, is often described as a

    bell turned inside out. However, the nozzle shown above is only one of many possible

    spike configurations. Variations of this design, shown below, include

    (a) a traditional curved spike with completely external supersonic expansion(b) a similar shape in which part of the expansion occurs internally(c) a design similar to theexpansion-deflectionnozzle in which all expansion occursinternally.

    http://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtmlhttp://www.aerospaceweb.org/design/aerospike/outflow.shtml
  • 8/13/2019 Aero Spike

    13/40

    Comparison of spike nozzles with (a) external expansion, (b) internal-externalexpansion, and (c) internal expansion [from Berman and Crimp, 1961]

    Note that each of the above spike nozzles features a curved, pointed spike, the most

    ideal shape. This spike shape allows the exhaust gases to expand through an

    isentropic, or constant entropy, process. In so doing, the nozzle efficiency is maximized

    and no energy is lost because of turbulent mixing in the exhaust flow. While the

    isentropic spike may be most efficient, it also tends to be prohibitively long and heavy.

    However, theoretical studies have shown that replacing the curved shape by a muchshorter and easier to construct cone results in very little performance loss. The following

    graph illustrates that the thrust decreases by less than 1% for cone half-angles up to

    30. Furthermore, the graph gives an indication of how much the spike length can be

    reduced by employing a cone-shaped spike.

  • 8/13/2019 Aero Spike

    14/40

    Changes in nozzle performance and length due to replacement of the lower centerbody[from Berman and Crimp, 1961]

    Aerospike Nozzles:Previously, we discussed methods of reducing the length of a spike nozzle centerbody by replacing the

    ideal spike with a conical spike. While this method does indeed result in a much shorter nozzle length, we

    can go even further by removing the pointed spike altogether and replacing it with a flat base. This

    configuration is known as a truncated spike, an example of which is shown below.

  • 8/13/2019 Aero Spike

    15/40

    Example of a truncated, conical spike [from Berman and Crimp, 1961]

    As any fluid dynamicist recognizes, the significant disadvantage of the "flat" plug is that a turbulent wake

    forms aft of the base at high altitudes resulting in high base drag and reduced efficiency. However, this

    problem can be greatly alleviated in an improved version of the truncated spike that introduces a "base

    bleed," or secondary subsonic flow, into the region aft of the base.

  • 8/13/2019 Aero Spike

    16/40

    Example of an aerospike nozzle with a subsonic, recirculating flow [from Hill andPeterson, 1992]

    The circulation of this secondary flow and its interaction with the engine exhaust creates an "aerodynamic

    spike" that behaves much like the ideal, isentropic spike. In addition, the secondary flow re-circulates

    upward pushing on the base to produce additional thrust. It is this artificial aerodynamic spike for which

    the aerospike nozzle is named.

    Linear Aerospike:

    All of the nozzles we have studied thus far have been annular, or circular when viewed from below. Still

    another variation of the aerospike nozzle is not an annular nozzle at all. A second approach, pioneered by

    the Rocketdyne company (now a division of Boeing) in the 1970s, places the combustion chambers in a

    line along two sides of the nozzle:

  • 8/13/2019 Aero Spike

    17/40

    Rocketdyne RS-2200 linear aerospike engine [from Flinn, 1996]

    This approach results in a more versatile design allowing the use of lower-cost modular combustors.

    These modules can be combined in varying configurations depending on the application.

    Aerospike Aerodynamics

    Thrust Characteristics:

    The basic thrust characteristics of the aerospike nozzle can be better understood by referring to the

    following figure.

  • 8/13/2019 Aero Spike

    18/40

    Example of an aerospike nozzle with a subsonic, recirculating flow [from Hill andPeterson, 1992]

    The nozzle generates thrust in three ways. First, the thrusters in the toroidal chamber, located at the base

    of the nozzle, generate thrust as the fuel is combusted and exhausted. We shall label this thrust

    componentFthruster, and we can compute this thrust using the equation

    where

    Fthruster = thrust force acting on the thruster

    = mass flow rate

    vexit = exhaust gas velocity at the nozzle exit

    pexit = pressure of the exhaust gases at the nozzle exit

    p = ambient pressure of the atmosphere

    Aexit = cross-sectional area of the nozzle exit

  • 8/13/2019 Aero Spike

    19/40

    = angle between the thrust axis and the vertical

    We previously discussed how nozzles generate thrust when the exhaust gasesexpand against the nozzle

    walls.Although we used thebell nozzleto illustrate that discussion, the exhaust gases in a spike nozzle

    expand against the spike centerbody rather than outer walls. Thus, the expansion of the exhaust gases

    exerts a thrust force that we will callFcenterbody.

    where

    Fcenterbody = thrust force acting on the centerbody

    Acenterbody = cross-sectional area of the centerbody moving along the nozzle axis

    pcenterbody = pressure of the exhaust gases on the centerbody moving along the nozzle axis

    p = ambient pressure of the atmosphere

    Finally, we mentioned that theaerospike nozzleis so named because an "aerodynamic spike" is created

    through the addition of a secondary, circulating flow aft of the flat nozzle base. As the supersonic primary

    flow, consisting of the high-pressure gases exhausted from the thrusters, expands downstream of the

    base, the primary flow interacts with the subsonic, secondary flow causing it to circulate. This low-

    pressure flow then re-circulates upward to exert an additional thrust force on the base.

    where

    Fbase = thrust force acting on the base

    pbase = pressure of the re-circulating flow on the base

    p = ambient pressure of the atmosphere

    http://www.aerospaceweb.org/design/aerospike/nozzles.shtmlhttp://www.aerospaceweb.org/design/aerospike/nozzles.shtmlhttp://www.aerospaceweb.org/design/aerospike/nozzles.shtmlhttp://www.aerospaceweb.org/design/aerospike/nozzles.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/shapes.shtml#bellhttp://www.aerospaceweb.org/design/aerospike/nozzles.shtmlhttp://www.aerospaceweb.org/design/aerospike/nozzles.shtml
  • 8/13/2019 Aero Spike

    20/40

    Abase = cross-sectional area of the base

    Summing up these three thrust components yields the following relationship for the total thrust force (T)

    generated by an aerospike nozzle:

    Aerospike Flowfield:

    The exact nature of the exhaust flowfield behind an aerospike nozzle is currently the subject of much

    research. The most notable features of a typical aerospike nozzle flowfield are shown in more detail

    below.

    Flowfield characteristics of an aerospike nozzle [from Ruf and McConnaughey, 1997]

    The primary exhaust can be seen expanding against the centerbody and then around the corner of the

    base region. The interaction of this flow with the re-circulating base bleed creates an inner shear layer.

    The outer boundary of the exhaust plume is free to expand to ambient pressure. Expansion waves can be

    seen emanating from the thruster exit lip, and these waves reflect from the centerbody contour to the free

  • 8/13/2019 Aero Spike

    21/40

    jet boundary. Compression waves are then reflected back and may merge to form the envelope shock

    seen in the primary exhaust.

    At low altitude (high ambient pressure), the free boundary remains close to the nozzle (see below)

    causing the compression waves to reflect onto the centerbody and shear layer themselves. The waves

    impacting the centerbody increase pressure on the surface, thereby increasing the centerbody

    component of thrust. The waves impacting the shear layer, on the other hand, increase the circulation of

    the base flow thereby increasing the base component of thrust.

    Shadowgraph flow visualization of an ideal isentropic spike at (a) low altitude and (b)

    high altitude conditions [from Tomita et al, 1998]

    As the vehicle ascends, the pressure decreases and the free boundary expands further and further away

    away from the nozzle contour, as shown above. As it does so, the compression waves also move

    downstream and eventually cease to impact on the centerbody. The pressure profile on the contour

    becomes constant and no longer varies with ambient pressure. However, the secondary flow remains

  • 8/13/2019 Aero Spike

    22/40

    under the influence of ambient pressure for a much longer period. Only at very high altitudes do the

    compression waves impact downstream of the sonic line, at which point the base pressure becomes

    constant. The primary exhaust is then said to have enclosed the wake.

    Altitude Compensation

    Altitude Compensation:

    To begin our discussion of altitude compensation, we must first understand how a traditional bell nozzle

    functions as it operates from sea level to high altitude, as illustrated below.

    Bell nozzle behavior during flight [from Rocketdyne, 1999]

    As discussed in the above figure, bell nozzles suffer from reduced efficiency at low and high altitude

    because of the difference between the pressure of the exhaust gases and the ambient pressure of the

    atmosphere. At low altitudes, the exhaust pressure is too low, and the higher atmospheric pressure

    pushes the exhaust inward. This inequality causes the exhaust to become separated from the nozzle

    walls reducing the amount of thrust generated. This condition is known as overexpansion. At high

    altitude, the bell nozzle suffers from the reverse problem. Here, the exhaust pressure is much higher than

    the ambient pressure causing the exhaust to continue to expand past the nozzle exit. Since the additional

  • 8/13/2019 Aero Spike

    23/40

    expansion occurs outside of the nozzle, that expansion does not exert thrust on the nozzle, so that thrust

    is lost. This condition is known asunderexpansion.

    At the optimum altitude, for which the nozzle is tailored during the design process, the exit pressure

    equals the ambient pressure. Note in the above figure that the exhaust plume becomes column shaped

    indicating that the exhaust is perfectly expanded thereby maximizing efficiency and thrust. Thus, both

    overexpansion and underexpansion reduce overall engine efficiency and thrust. If we could somehow

    minimize the exit area at launch and increase it as the rocket ascends, we could optimize the nozzle for

    each altitude and maximize the thrust. Such a nozzle, would markedly improve overall performance. An

    ideal nozzle would be able to continually adjust its contour, area ratio, and length to maximize thrust at

    each altitude (see the figure below), a concept known as altitude compensation.

    Ideal nozzle that continually adjusts its geometry as altitude increases [fromRocketdyne, 1999]

    However, a bell nozzle that continually changes its geometry is clearly not practical, and the designer

    must instead make a series of tradeoffs in selecting the area ratio of a nozzle. The following graph gives

    some idea of the issues the designer must consider.

  • 8/13/2019 Aero Spike

    24/40

  • 8/13/2019 Aero Spike

    25/40

    Aerospike nozzle behavior during flight [from Rocketdyne, 1999]

    This ideal behavior results from the fact that the outer plume boundary of the primary flow is acted upon

    only by the ambient pressure of the atmosphere. Recall from our discussion of

    aerospikethrustcharacteristics, high ambient pressure at low altitudes forces the exhaust inward

    increasing the pressure on the "centerbody" and the centerbody component of thrust. In addition, the

    base region is open to high ambient pressure resulting in a greater "base" thrust component. At design

    pressure, the flow becomes column shaped, much like a bell nozzle, for maximum efficiency. When

    operating at low ambient pressure (at high altitude or in a vacuum), the flow is constrained by

    expansion/compression waves that direct the exhaust axially to maintain the thrust force on the

    centerbody. At low pressures, however, the nozzle operates in a "closed wake" state. Since the base is

    not subject to a high ambient pressure, there is no altitude compensation benefit, and the aerospike

    behaves like a high area ratio bell nozzle. Thus, in theory at least, the aerospike nozzle meets or exceeds

    the performance of the bell nozzle at all operating pressures.

    http://www.aerospaceweb.org/design/aerospike/aerodynamics.shtml#thrusthttp://www.aerospaceweb.org/design/aerospike/aerodynamics.shtml#thrusthttp://www.aerospaceweb.org/design/aerospike/aerodynamics.shtml#thrusthttp://www.aerospaceweb.org/design/aerospike/aerodynamics.shtml#thrust
  • 8/13/2019 Aero Spike

    26/40

    Comparison of theoretical nozzle performance [from Huzel and Huang, 1967]

    Performance Losses

    Performance Losses:

    When we first introduced altitude compensation, we compareda theoretical aerospike nozzle with a bell

    nozzle and an ideal nozzle. According to theory, the aerospike should meet or exceed the performance of

    the bell at all altitudes, thanks to its inherent altitude compensation characteristics. However,

    experimental data shows that these predictions are not necessarily true, for many potential sources of

    losses exist in the design of a practical engine, as illustrated below.

    http://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#ideal
  • 8/13/2019 Aero Spike

    27/40

    Comparison of nozzle thrust coefficient efficiencies vs. nozzle pressure ratios (NPR) fortheoretical and actual spike, aerospike, and bell nozzles [from Tomita et al, 1999]

    The most important cause of these losses is the elimination of the full-length isentropic spikepreviously

    discussed. The following graph indicates the loss in performance resulting from the replacement of a "full"

    (80%) spike by a truncated (20%) spike.

    http://www.aerospaceweb.org/design/aerospike/inflow.shtml#isentropichttp://www.aerospaceweb.org/design/aerospike/inflow.shtml#isentropichttp://www.aerospaceweb.org/design/aerospike/inflow.shtml#isentropichttp://www.aerospaceweb.org/design/aerospike/inflow.shtml#isentropic
  • 8/13/2019 Aero Spike

    28/40

    Comparison of nozzle thrust coefficient efficiencies vs. nozzle pressure ratios (NPR) forfull (80%) and truncated (20%) spike centerbodies [from Tomita et al, 1998]

    Even though theaerodynamic spikedoes behave similarly to an actual spike, performance will still be lost

    due to oblique shock formation and the transition from anopen to a closed wake.The effect of this

    transition can be seen in the above figures in the sudden decrease in thrust efficiency at pressure ratios

    around 20-30. Another important loss results from the replacement of an annular nozzle by alinearone.

    In a linear engine, exhaust may flow to the side of the engine rather than along its axis, as illustrated in

    the following figure. Other typical sources of performance loss are usually functions of individual designs,

    such as the type of thrusters employed and their arrangement, but these are beyond the scope of this

    discussion.

    Cross-flow in an aerospike nozzle [from Tomita et al, 1999]

    Many researchers working on the X-33 and similar projects in other countries are currently conducting a

    great deal of research into methods of alleviating these performance losses. The most important of these,

    already mentioned several times, is the introduction of asecondary flowaft of the nozzle base, or a base

    bleed. The pivotal question surrounding the secondary flow is how great it should be. Research has

    shown that too small a bleed has no impact on performance while too large a bleed can have a

    detrimental effect on overall performance.

    http://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#secondaryhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#secondaryhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#secondaryhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#secondaryhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml#idealhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml
  • 8/13/2019 Aero Spike

    29/40

    Aerospike nozzle performance with base bleed [from Tomita et al, 1999]

    Some experimental results are provided above comparing the full spike, aerospike without base bleed,

    and aerospike with minimum base bleed (0.3% of the primary flow) and maximum base bleed (2.4%).

    Beyond a bleed of about 3%, performance begins to suffer because the base flow actually re-circulates

    too quickly. As indicated in the above figure, the maximum bleed results in far better performance,

    matching the full spike over a very large range of operating pressures.

    The same study also looked at the use of endplates, or sidewalls, along the aerospike, as illustrated

    below. Two types of sidewalls were evaluated, one extending well into the base flow region and another

    extending only to the end of the centerbody.

    Advantages & Disadvantages

    Advantages:

    Smaller nozzle:The truncated spike can be far smaller than a typical bell nozzle for the sameperformance, as shown below. In addition, a spike can give greater performance for a givenlength.

  • 8/13/2019 Aero Spike

    30/40

    Size comparison of a bell and a plug nozzle [from Berman and Crimp, 1961]

    Superior performance:Altitude compensationmay result in greater installed performance.

    Less risk of failure:The aerospike engine uses a simple gas generator cycle with a lowerchamber pressure than typical rocket engines reducing the risk of a catastrophic explosion.Although low chamber pressures result in reduced performance, the aerospike's high expansionratio makes up for this deficiency.

    Lower vehicle drag:The aerospike nozzle fills the base portion of the vehicle thereby reducing atype of drag called base drag.

    Illustration of aerospike nozzles installed on the X-33 [from Rocketdyne, 1999]

    http://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml
  • 8/13/2019 Aero Spike

    31/40

    Modular combustion chambers:Thelinear aerospike engineis made up of these small, easierto develop, less expensive thrusters that give the engine greater versatility.

    Thrust vectoring:Because the combustion chambers can be controlled individually, the vehiclecan be maneuvered using differential thrust vectoring. This eliminates the need for the heavygimbals and actuators used to vary the direction of traditional nozzles.

    Aerospike thrust vectoring control [from Rocketdyne, 1999] Lower vehicle weight:Even though the aerospike tends to be heavier than the bell nozzle, it

    shares many major structural elements with the vehicle reducing overall weight.

    Disadvantages:

    Cooling:The central spike experiences far greater heat fluxes than does a bell nozzle. Thisproblem can be addressed by truncating the spike to reduce the exposed area and by passingcold cryogenically-cooled fuel through the spike. The secondary flow also helps to cool thecenterbody.

    Manufacturing:The aerospike is more complex and difficult to manufacture than the bell nozzle.

    As a result, it is more costly.

    Flight experience:No aerospike engine has ever flown in a rocket application. As a result, littleflight design experience has been gained.

    Development

    Though the concept of the aerospike nozzle has been around for many years, little actual flight or test

    experience has been available until recently. Nonetheless, we will take a brief look at the effort to develop

    and test spike nozzles, particularly those used on the X-33.

    Early Development:

    http://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linearhttp://www.aerospaceweb.org/design/aerospike/aerospike.shtml#linear
  • 8/13/2019 Aero Spike

    32/40

    The first serious studies of spike nozzles were performed in Germany in conjunction with the

    development of the turbojet engine. Engines, like those used on the Messerschmitt Me 262 shown below,

    utilized a plug centerbody to vary the throat area for better performance.

    View of the spike centerbody used in the engine nozzle on the Me 262

    1950s through 1970s:

    NASA, the United States Air Force, and Rocketdyne together spent over $500 million on the development

    of aerospike engines during the 1950s, 1960s, and 1970s. The development effort, conducted by the

    NASA Lewis Research Center (now known as NASA Glenn) in Cleveland, OH, and by Rocketdyne's

    Nevada test facility, tested aerospike engines ranging in size from subscale cold-flow models to a full-

    scale 250,000 lb thrust engine. These tests included 73 ground tests of full-sized engines totaling over

    4000 seconds of operation.

  • 8/13/2019 Aero Spike

    33/40

    Similar work was underway in West Germany from 1965 to the early 1970s in support of a heavy lift

    launch vehicle called Neptune. The propulsion arrangement for this concept consisted of a "toroidal plug

    nozzle" that behaved much like an aerospike with primary and secondary flows.

    Current Development:

    The early NASA and Rocketdyne research efforts have led to the development of the XRS-2200 linear

    aerospike engine that was to be used on the X-33 test vehicle. Four of these engines, subscale versions

    of those planned for the VentureStar vehicle, were built. Two were installed on the X-33 while the other

    two were being used in ground tests at the NASA Stennis Space Center in Mississippi. Each engine

    employed 20 combustion chambers, ten aligned on the end of each ramp centerbody, to produce 206,400

    lb of thrust at sea level. The full-sized RS-2200 engine intended for the VentureStar was to have 14

    combustion chambers (7 per side) to produce 431,000 lb of thrust. The maximum specific impulse of

    these engines is estimated at 455 seconds. The first two test engines began test-stand testing at NASA

    Stennis in September 1999. The test program called for 41 firings: 6 initial firings to develop ignition

    sequencing, 8 to analyze engine performance at different power levels, 11 firings of two separate flight-

    rated engines, and 16 firings of the two flight-rated engines together.

    No rocket plug nozzle of any type is believed to have actually flown until the Linear Aerospike SR-71

    Experiment (LASRE) began at the NASA Dryden Flight Research Center in 1997.

  • 8/13/2019 Aero Spike

    34/40

    Flight test of the LASRE aerospike engine mounted on the SR-71

    Mounting a 10% scale half-model on the back of an SR-71 Blackbird high-speed research aircraft, NASA

    engineers used the flights to measure the net thrust, plume expansion, plume aerodynamics, and other

    parameters of the engine. Tests were to be performed from Mach 0.6 at 15,000 ft to Mach 3.2 at 80,000

    feet in an attempt to measure thealtitude compensationcharacteristics of the design.

    Closeup view of the LASRE test engine mounted on the SR-71

    http://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtmlhttp://www.aerospaceweb.org/design/aerospike/compensation.shtml
  • 8/13/2019 Aero Spike

    35/40

    Although the aerospike engine test program experienced delays, as did the entire X-33 project, the

    aerospike engine did successfully complete a number of test firings, as illustrated below.

    Overhead view of a test firing [from Lockheed, 2001]

  • 8/13/2019 Aero Spike

    36/40

    Aerospike engine being test fired [from Lockheed, 2001]

    Aerospike engine being test fired [from Lockheed, 2001]

    In addition to the US test program, basic research on aerospike engines has also been undertaken in

    Germany, France, and Japan in recent years. The Japanese research, in particular, is quite interesting as

    it is intended to support the H-2A rocket and a single-stage-to-orbit (SSTO) vehicle called the HOPE-X.

    Unfortunately, Japan's sagging economy has caused significant cutbacks in the nation's space program

  • 8/13/2019 Aero Spike

    37/40

    and little more than concept studies and some basic experimental performance results have been

    generated thus far.

    Summary

    In 1996, NASA committed itself to the development of a revolutionary new launch vehicle, the X-33. To be

    successful, this vehicle would require significant advances in rocketry technology, not the least of which

    are the linear aerospike engines. As we have seen, the strength of this type of engine is its ability to

    adjust to varying operating conditions resulting in improved off-design performance as compared with

    traditional converging-diverging nozzles like the bell. While the advantages of this nozzle have been

    recognized since the 1950s, it has never been utilized in rockets because of the lack of flight-test data

    and the perceived high risk of using an untried design. Hopefully, this deficiency will soon be rectified

    allowing the potential of the aerospike engine to be realized.

    With NASA's decision to cancel the X-33 after its contract with Lockheed Martin expired in March 2001,

    the future of not only the aerospike engine, but of the entire single-stage-to-orbit concept remains unclear.

    However, even if the X-33 never flies, the research conducted by NASA and the Rocketdyne division of

    Boeing to develop aerospike engines of sufficient performance and reliability to be used on an actual

    flight vehicle cannot be underestimated.

  • 8/13/2019 Aero Spike

    38/40

    References

    1. The Aerospike Engine Frequently Asked Questions List,http://www.hq.nasa.gov/office/pao/History/x-33/aero_faq.htm

    2. Angelino, Gianfranco.Approximate Method for Plug Nozzle Design,AIAA Journal, vol. 2,no. 10, October 1964, pp. 1834-1835.

    3. Anselmo, Joseph C.NASA Nears X-33 Pick,Aviation Week & Space Technology, June17, 1996, pp. 29-30.

    4. Asker, James R.NASA, Industry Hit Snags on X-33,Aviation Week & SpaceTechnology, June 30, 1997, pp. 27-28.

    http://www.hq.nasa.gov/office/pao/History/x-33/aero_faq.htmhttp://www.hq.nasa.gov/office/pao/History/x-33/aero_faq.htmhttp://www.hq.nasa.gov/office/pao/History/x-33/aero_faq.htm
  • 8/13/2019 Aero Spike

    39/40

    5. Berman, K. and Crimp, F.W., Jr.Performance of Plug-Type Rocket Exhaust Nozzles,ARSJournal, January 1961, pp. 18-23.

    6. Carroll, B. F. and Dutton, J. C.Transonic Flow in the Throat Region of Radial or NearlyRadial Supersonic Nozzles,AIAA Journal, vol. 23, no. 7, July 1985, pp. 1127-1129.

    7. Conley, R. R., Hoffman, J. D., and Thompson, H. D.An Analytical and ExperimentalInvestigation of Annular Propulsive Nozzles, AIAA Paper 84-0282, 1984.

    8. Dornheim. Michael A.SR-71 to Test Aerospike Rocket for X-33 Proposal,Aviation Week& Space Technology, March 11, 1996, pp. 69.

    9. Dornheim, Michael A.Follow-on Plan Key to X-33 Win,Aviation Week & SpaceTechnology, July 8, 1996, pp. 20-22.

    10. Dutton, J. C. and Addy, A. L.Transonic Flow in the Throat Region of Annular SupersonicNozzles,AIAA Journal, vol. 20, no. 9, September 1982, pp. 1236-1243.

    11. Fick, M and Schmucker, R. H.Linear Aerospike Performance Evaluation, AIAA Paper 97-3305, 1997.

    12. Flinn, Edward D.Aerospike Engine Powers RLV Savings ,Aerospace America, vol. 34,no. 11, November 1996, pp. 18-19.

    13. Freeman, Delma C. Jr., Talay, Theodore A., and Austin, Robert EugeneSingle-Stage-to-Orbit--Meeting the Challenge,Acta Astronautica, vol. 38, no. 4-8, 1996, pp. 323-331.

    14. Hall, Charles R. and Mueller, Thomas J. Exploratory Analysis of Nonuniform Plug NozzleFlowfields,Journal of Spacecraft and Rockets, vol. 9, no. 5, May 1972, pp. 337-342.

    15. Hill, Philip G. and Peterson, Carl R. Mechanics and Thermodynamics of Propulsion.Reading, MA: Addison-Wesley Publishing, 1992, pp. 538-540.

    http://www.amazon.com/exec/obidos/ASIN/0201028387/aerospacewebo-20http://www.amazon.com/exec/obidos/ASIN/0201028387/aerospacewebo-20http://www.amazon.com/exec/obidos/ASIN/0201028387/aerospacewebo-20http://www.amazon.com/exec/obidos/ASIN/0201028387/aerospacewebo-20
  • 8/13/2019 Aero Spike

    40/40

    16. Hopkins, D. F. and Hill, D. E.Transonic Flow in Unconventional Nozzles,AIAA Journal,vol. 6, no. 5, May 1968, pp. 838-842.

    17. Humphreys, Robert P., Thompson, H. Doyle, and Hoffmann, Joe D.Design of MaximumThrust Plug Nozzles for Fixed Inlet Geometry,AIAA Journal, vol. 9, no. 8, August 1971,pp. 1581-1587.

    18. Huzel, Dieter K. and Huang, David H.Design of Liquid Propellant Rocket Engines.Washington DC: NASA Science and Technical Information Office, 1967, pp. 89-95.

    19. Korte, J. J., Salas, A. O., Dunn, H. J., Alexandrov, N. M., Follett, W. W., Orient, G. E., andHadid, A. H.Multidisciplinary Approach to Aerospike Nozzle Design, NASA TM-110326,

    February 1997.

    20. Kumakawa, A., Onodera, T., Yoshida, M., Atsumi, M., and Igarashi, I.A Study ofAerospike-Nozzle Engines, AIAA Paper 98-3526, 1998.

    21. Marshall Space Flight Center Fact Sheets,http://www1.msfc.nasa.gov/NEWS/background/facts/aerospike.html

    22. Migdal, David.Supersonic Annular Nozzles,Journal of Spacecraft and Rockets, vol. 9,no. 1, January 1972, pp. 3-6.

    23. Mueller, Thomas J. and Hall, Charles R. Jr.Separated Flow Region within a PlanarExpansion-Deflection Nozzle,Journal of Spacecraft and Rockets, vol. 5, no. 6, June1968, pp. 738-740.

    24. Mueller, Thomas J. and Sule, Wayne P.Condensation and Probe Interference Effects onPlanar Expansion-Deflection Nozzle Experiments,Journal of Spacecraft and Rockets,vol. 6, no. 7, July 1969, pp. 857-859.

    Read more:http://rohanverse.webnode.com/aerospike-engine/

    Create your own website for free:http://www.webnode.com

    http://www1.msfc.nasa.gov/NEWS/background/facts/aerospike.htmlhttp://www1.msfc.nasa.gov/NEWS/background/facts/aerospike.htmlhttp://rohanverse.webnode.com/aerospike-engine/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://rohanverse.webnode.com/aerospike-engine/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://rohanverse.webnode.com/aerospike-engine/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://www.webnode.com/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://www.webnode.com/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://www.webnode.com/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://www.webnode.com/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://rohanverse.webnode.com/aerospike-engine/?utm_source=copy&utm_medium=paste&utm_campaign=copypaste&utm_content=http%3A%2F%2Frohanverse.webnode.com%2Faerospike-engine%2Fhttp://www1.msfc.nasa.gov/NEWS/background/facts/aerospike.html