Actuated Quarter Turn IPF Valves Specification (2)

Mq Petroleum Development Oman

Restricted

Al-Noor MGI Phase 3A ProjectFEED Phase 2

Specification for Actuated Quarter Turn IPFValves

Document No.: ANR-107-1N-7771-00003-0001

1EP/15AA02 1-5-10 Re-issued for UseSKM

P/11APS

P/15ASKM

A01 23-3-10 Issued for UseUEP/15A

SKMUEP/11A

PSUEP/15A

SKM

R02 14-3-10 Issued for CommentsUEP/15A

SKMUEP/11A

PSUEP/1A

SMA

RO1

Rev.

3-11-09

Date

Issued For IDCUEP/11A

PSUEP/15A

SKMUEP/1A

SMA

Description Originator Checker Approver

EED Office

ANR-107-MOD-IN-7771-00003-0001/A02 Page 2 of 20

CONTENTS1.0 INTRODUCTION................................................................................................................32.0 DEFINITION ........................................................................................................................33.0 ABBREVIATIONS ...............................................................................................................34.0 APPLICABLE CODES & STANDARDS........................................................................4

4.1 General.................................................................................................................................44.2 PDO Standards...................................................................................................................44.3 International Standards......................................................................................................44.4 Project Specifications.........................................................................................................54.5 Conflicting Requirements..................................................................................................54.6 Deviations to Specifications..............................................................................................5

5.0 UNIT OF MEASUREMENT..............................................................................................56.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS ............................5

6.1 Environmental Conditions................................................................................................57.0 PROCESS CONDITION.....................................................................................................78.0 OPERATING REQUIREMENTS.....................................................................................79.0 SCOPE OF SUPPLY.............................................................................................................7

9.1 General.................................................................................................................................79.2 Equipment...........................................................................................................................79.3 Documentation with Tender ............................................................................................7

10.0 MECHANICAL DESIGN REQUIREMENTS...............................................................810.1 General.................................................................................................................................810.2 Valve Design .......................................................................................................................810.3 Actuator Design..................................................................................................................910.4 Actuating Medium..............................................................................................................910.5 Actuator Construction.....................................................................................................1010.6 Material of construction ..................................................................................................1010.7 Mounting Position............................................................................................................1010.8 Spring .................................................................................................................................1010.9 Instrument Air connection..............................................................................................1010.10 Position Indicator.............................................................................................................1010.11 Action on Air-failure........................................................................................................1110.12 Actuator Torque requirement.........................................................................................1110.13 Painting and Coating........................................................................................................1110.14 Identification .....................................................................................................................1110.15 Accessories ........................................................................................................................11

11.0 INSPECTION AND TESTING ......................................................................................1312.0 CERTIFICATION...............................................................................................................1313.0 TRANSPORTATION AND STORAGE .......................................................................1314.0 SPARE PARTS .....................................................................................................................14

Appendix – 1 : Valve ScheduleAppendix – 2 : Valve Data Sheets - Mechanical Data Sheet for ON / OFF Valves,

ANR-107-MOD-MP-2105-00001-0001Appendix – 3 : Actuator Data SheetsAppendix – 4 : Torque Value TablesAppendix – 5 : Requisition for Engineering Documents FormAppendix – 6 : Tables Of Compliances


1.0 INTRODUCTION

This specification describes the requirements for the design, manufacture, assembly, inspection, testing, certification, packing and delivery of shutdown valves with pneumatic /hydraulic actuators along with their spares for the MGI on-plot and off-plot (gas injection wells I1 and I3 in Al Noor field) facilities of PDO as part of the Al Noor MGI Phase 3A project. This valve assembly shall be fully tested and supplied by PDO authorized Valve Automation Centre (VAC) as per PDO PGSC.

2.0 DEFINITION

For the purpose of this document, the following definitions shall hold:

Company Petroleum Development of Oman LLC of Muscat, Sultanate of Oman

Contractor The party that enters into a contract with the Company and is responsible for providing design, engineering, purchasing, construction, commissioning and other work under the contract.

Vendor The party that manufactures or supplies equipment and services to perform the duties specified by the Company or Contractor.

shall The word ‘Shall’ indicate a requirement.should The word ‘should’ indicate a recommendation. may The word ‘may’ is to be understood as indicating a possible course of

action

3.0 ABBREVIATIONS

CCR Control RoomDACA Data Acquisition and Control ArchitectureDEP Design and Engineering PracticeEDV Emergency Depressurising ValveERD Engineering Reference DocumentESD Emergency Shut DownFEED Front End Engineering and DesignFF Field bus FoundationFGS Fire , Gas and Smoke detection SystemFOC Fibre Optic CableHART Highway Addressable Remote TransducerHMI Human Machine InterfaceIPF Instrumented Protective FunctionIPS Instrumented Protective SystemMCC Motor Control CenterMGI Miscible Gas InjectionMMS Machine Monitoring SystemMOS Maintenance Override SwitchOOS Operational Override Switch


PAS Process Automation SystemPCN Process Control NetworkPEFS Process Engineering Flow SchemesPLC Programmable Logic ControllerSER Sequence of Events RecorderSGS Safeguarding SystemSOE Sequence of Events SP Standard code of PracticeTSO Tight Shut OffTUV Technischer Überwachungsverein (Technical Inspection Agency) UCP Unit Control PanelUPS Un-interruptible Power SupplyVAC Valve Automation CentreWAN Wide Area NetworkAMS Asset Management System

4.0 APPLICABLE CODES & STANDARDS

4.1 GeneralThe pneumatic / hydraulic shutdown valves shall be designed and supplied in accordance with this Specification and the codes and standards referenced herein. All correspondence and documentation shall be in English.

A full list of specifications and standards referred to in this document is included below. The applicable editions shall be the revisions in force at the date of the enquiry requisition.

4.2 PDO Standards

SP-1081 DEP 31.40.70.30-PDO, Quarter turn on off actuatorsSP-1171 Specification for Quality Assurance Requirements for

Product and ServiceSP-2041 Specification for Selection of Cracking Resistant Material for

H2S-Containing EnvironmentsDEP. 31.36.10.30 Hydraulic Systems for Remote Operation of Shut-Off ValvesDEP 62.10.08.11 Inspection and Functional Testing of InstrumentsDEP 32.31.00.32 Instruments for Measurement & ControlDEP 31.38.01.15 Piping classes – Exploration and ProductionDEP 31.22.10.35 Manufacturing report for Pressure Vessels

4.3 International Standards

IEC 60529 Classification of degrees of protection provided by enclosures IEC 60534-4 Industrial-process control valves

Part 4: Inspection and Routine TestingIEC 60654 Part -1 climatic condition- operating conditions for industrial

Process measurement & control equipment.


IEC 60079 Electrical apparatus for explosive gas atmosphere.API Spec 6FA Specification for Fire Test of ValvesAPI SPEC 6D Specification for pipeline valvesNACE MR-01-75/ISO 15156

Petroleum and natural gas Industries – Materials for use in H2S containing Environments in oil and gas production

4.4 Project SpecificationsANR-107-IN-5507-00001-0001: Control and Automation PhilosophyANR-107-IN-5531-00001-0001: Safeguarding PhilosophyANR-107-IN-5680-00001-0001: Fire & Gas Detection PhilosophyANR-107-IN-7771-00005-0001: General Instrument SpecificationANR-107-SA-6028-00001-0001: Instruction for Packing and Corrosion Prevention of Plant

Equipment and Machinery

4.5 Conflicting Requirements

In the event of conflicts between the above listed applicable regulations, codes and standards, the following priority order shall be applied:

First priority : This document.Second priority : MGI Phase 3A Project specifications and data sheetsThird priority : Company Procedure/Standards/Guideline’sFourth priority : Group standards (DEPs)Fifth priority : Industry standards and others.Sixth priority : Vendor / contractor codes and working standards

4.6 Deviations to SpecificationsThe Vendor shall acquaint fully with the requirements of the above listed applicable regulations, codes Procedures, Guidelines and standards (especially SP-1081 DEP 31.40.70.30-PDO) and shall complete the “Table of Compliance” in Appendix VI and submit with their offer.

Latest editions of all codes and standards as at the date of issue of this specification shall apply. All deviations from this document and the above codes and standards shall be subject to prior written approval from the Contractor/Company.

5.0 UNIT OF MEASUREMENT

The ranges and instrument scale units shall be in SI units. The units listed in the document DEP 32.31.00.32-Gen. shall be followed unless specified otherwise.

Standard conditions: 15 deg C @ 101.325 Kpa (a)

6.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONSThe equipment shall be designed, selected, engineered and configured so as to provide the highest possible standard of safety, protection of assets and environment, and ergonomics.All equipment shall be explosion proof to EEx d and ATEX certified for hazardous area classification Zone 2, gas group IIA, T3 as a minimum.

6.1 Environmental Conditions


The local environmental conditions are severe. There are frequent sandstorms and the atmosphere can be heavily laden with airborne dust particles, some as small as 2 microns. Rain is infrequent but can be combined with sandstorms.

Relevant ambient data:

AIR TEMPERATURE (Note 1)Maximum shade temperature 60°CMinimum temperature 5°CMaximum black bulb temperature 82°CMaximum daily temperature variations 25°CGROUND TEMPERATUREAt various depths Summer Maximum

Winter Minimum

35°C @ 800 mm38°C @ 650 mm40°C @ 500 mm20°C @ 1,000 mm

RELATIVE HUMIDITYMaximum 98%Minimum 30%

BAROMETRIC PRESSURE Maximum 98.9 kPaMinimum 95.7 kPa

WIND SPEED (Note 2)Maximum hourly wind speed (Average) 26 m/sPeak wind speed (3 second gust) 44.2 m/sPREVAILING WIND DIRECTION

March, April NWMay/June SW

Remainder SERAINFALL (Note 3)Rainfall Design 25 mm/hAverage Annual negligibleSOLAR RADIATION 120 mW/cm2

Notes:1. Summer runs from April to October with June and July being the hottest

months. The maximum shade temperature occurs for short periods only. The following design criteria shall be applied:1.1 All equipment shall be designed to achieve its rated capacity with a shade

temperature of 50°C, except for any compressor auxiliaries which shall be rated for 60°C.

1.2 The outdoor electrical equipment, instruments (switchgear, transformer, motors, transmitters, etc.) shall be designed for 55°C ambient temperature. The indoor equipment shall be designed for 40°C ambient temperature.

1.3 All instrumentation shall be designed to function correctly with an ambient of 60°C if shaded or 82°C if not shaded.

1.4 Mechanical equipment that is to be stored or on standby, must also be designed to function at the above temperatures.


2. All equipment and instrumentation must withstand sandstorms, which are both frequent and severe and can continue for days with atmosphere heavily laden with dust particles as small as 2 microns, without any deterioration in condition or performance.

3. Rainfall is infrequent, but when it does occur it is often combined with hail and sandstorms.

4. No allowance is to be made for earthquakes

7.0 PROCESS CONDITION

The valve shall be designed to operate with the maximum design pressure acting across the valve as specified in the Valve Schedule.

8.0 OPERATING REQUIREMENTSThe valves shall be operated from the Instrumented Protective System (IPS) located remotely.

Limit Switches of proximity type shall be supplied with the valves for remote indication of the open and closed status of the valve.

Smart (HART) valve positioners shall be provided to facilitate Partial Valve Stroke Testing (PVST) of the valves identified in the Valve Schedule.

The valve shall Close or Open on signal or air failure conditions, as specified in the Valve Schedule.

Buffer vessels for instrument air shall be provided for the air-fail-open valves identified in the respective actuator data sheets.

The valve stroking times shall be in accordance with the actuator datasheets, or as specified in section 2.2.2 of SP-1081 DEP 31.40.70.30-PDO whichever is stringent.

9.0 SCOPE OF SUPPLY

9.1 GeneralThe vendor shall supply the complete assembled and tested valves, including, but not limited to, the scope of supply detailed below. The valve assembly, testing and supply shall be performed by Company approved Valve Automation Center Vendor as per CompanyPGSC.

9.2 EquipmentThe Vendor shall provide the actuator and its associated control components fully assembled with the valve to satisfy the requirements of this specification. This shall include all locally mounted control components e.g. air filter, 3-way solenoid operated valve, quick exhaust valve (if required to meet stroking times), air booster (if required to meet strokingtimes), dust excluder, mounting plate etc, interconnecting tubing, local position indicator, limit switches plus housing and terminal strip, SMART positioners for PVST and all other necessary items.

9.3 Documentation with Tender


The Vendor shall complete and submit with their tender to the Contractor/Company all information essential to enable a technical assessment of the bid to be made. The information required as a minimum shall include:

• Duly filled Table of Compliance (refer Appendix – 6)

• Material of Actuator and Valves.

• Filled-in Valve Data Sheets with valve model(s) and make(s).

• Filled-in Actuator Data Sheets with actuator model(s), make(s) and material of construction of critical components.

• General Arrangement Drawing for the valve-actuator-control panel assembly.

• Filled-in Torque Value Tables along with the Torque Ratios (fluid assisted and spring assisted) for each valve-actuator assembly as per SP-1081-DEP- 31.40.70.30-PDO.

• The Guarantee / Warrantee provided by the Vendor for the complete unit.

• Instrument air consumption (continuous & intermittent) and hydraulic oil requirement.

• Shell Type test approval certificates.

• Details of associated control components as per the attached Hook-up.

• Provide Safety Instrumented Level (SIL) assessment certificate by third party.

• List of installation and commissioning spares and two years operational spares.

• List of lubricants, consumables and special tools.

• Sub-vendors list.

10.0 MECHANICAL DESIGN REQUIREMENTS

10.1 GeneralThe language on nameplates shall be English and all process data shall be quoted in SI units. The following definitions for the valve and actuator shall be applicable:

Valve Normal Breakaway Torque - The maximum torque required (obtained from the valve manufacturer) to open or close the new valve (shelf condition) without any safety factor being applied when handling non-lubricating process fluid with the design pressure acting on one side and atmospheric pressure acting on the other side.

The Design Pressure - This shall be defined as pressure rating of the valve based on the piping classification and as specified in the valve data sheet.

10.2 Valve DesignThe ball valve shall be in accordance with the Valve Data Sheets and shall be designed to accept the specified actuator and associated components as a single stand alone valve-actuator assembly.

The Vendor shall clearly state if the valve is in full conformance to the Valve Data Sheets attached as Appendix -2. Any deviations to the MESC and any other applicable Companystandards shall be highlighted by the Vendor in their tender. The Vendor shall enclose documentary evidence of approval of such deviations by the Company for any previous purchase order executed by them for the Company, with the offer.


Each valve shall be provided with nameplate containing the order number, valve tag number, valve construction standard / rating / size / serial no. / model no. etc.

All the above data shall be clearly and indelibly stamped on a stainless steel plate which shall be permanently fixed to the valve body by means of SS rivets or screws.

Valves shall be Fire Safe according to API Spec 6FA.All valves shall meet the tight shutoff requirements of IEC 60534-4.

10.3 Actuator Design

The actuator design shall be in accordance with SP-1081 DEP 31.40.70.30 -PDO. Unless otherwise specified, matching of the valve and actuator shall be the responsibility of the VAC Vendor. The Actuator data sheets (Appendix – 3) shall be filled-in by the VAC Vendor and provided with their technical offer

The actuator shall be sized to provide sufficient torque to fully stroke (open and close) the valve with maximum design pressure acting on one side and atmospheric pressure on the other within the specified opening and closing times. The required safety factor between the actuator output torque and the required valve torque shall be as per SP-1081 - DEP 31.40.70.30-PDO, Quarter turn on off actuators.

10.4 Actuating Medium10.4.1 Pneumatic Actuators The actuating medium for pneumatic actuator shall be Instrument air, which has the following supply pressure:

Minimum :550 kPa (g)

Normal :700 kPa (g)

Maximum : 900 kPa (g)

The actuator shall be capable of operating on the minimum and maximum air pressure while meeting the following:

Valves (fail to close i.e. air to open); Closing time shall be based on the maximum air actuator pressure while opening time shall be with minimum air actuator pressure.

Valves (fail to open i.e. air to close); Opening time shall be based on the maximum air actuator pressure while closing time shall be with minimum air actuator pressure.

The use of pressure regulator or any other means to limit/reduce actuator torque shall not be allowed in the actuator design. The design pressure (max. allowable operating pressure) of the actuator shall be 1000 kPag (MAOP) at 38 deg. C against the travel stops. The manufacturer shall certify and demonstrate during valve function test that, using above operating data for actuator torque calculations, the shutoff valve will not start closing under spring force at a minimum supply pressure of 420 kPag(hold pressure).

10.4.2 Hydraulic ActuatorsThe Hydraulic Control Panels (supplied by others) shall be used for operating the hydraulically actuated valves. The operation of these valves shall be automatically controlled by normally-energized-to-open and de-energized-to-return solenoid operated valves(supplied by others) in respective hydraulic power circuits located within the Hydraulic Control Panels. The control signal to the solenoid operated valve shall be 24 V DC from the local SGS Panel.


In addition to above, manual control from the Hydraulic Control Panel to the individual hydraulic actuated valves shall also be possible. The actuating medium for the actuator shall be Shell Tellus T hydraulic oil supplied from a hydraulic oil reservoir built-in inside the Panel.The Hydraulic Control Panels shall provide a maximum hydraulic pressure of 200 bar(g) for the hydraulic actuated shut-down valves. The size of the hydraulic tubing to be used by the Contractor for interconnecting the Hydraulic Control Panel with the actuator shall be 3/8” OD.

10.5 Actuator ConstructionThe actuator shall have piston sealing ring(s) and shall be designed for low shaft and piston friction. All moving parts shall be fully enclosed in an actuator case/housing. Provisions should be made to protect the valve stem/actuator coupling from dust.

Note: The actuator mechanism and design shall be in accordance with the requirement of SP-1081 - DEP 31.40.70.30-PDO.

10.6 Material of constructionThe actuator case/housing material shall be in accordance with section 2.1.3 of SP-1081 -DEP 31.40.70.30-PDO and any synthetic materials and grey iron shall not be used.The cylinder part covered by the piston stroke shall be nickel plated internally to prevent corrosion. ENP techniques shall be in accordance with DEP 30.48.41.31 Gen., MESC 77/315. ENP shall have a minimum thickness of 0.075 mm. The hardness shall be between 450 & 720 Vickers. Alternative corrosion resistant coatings shall require prior written approval from the Purchase.Actuators shall be designed with no requirement of any external lubrication sources either fitted in air supply or other means

10.7 Mounting PositionThe actuator shall be mounted on top of the valve, either axially in line or perpendicular to pipe axis as specified in individual valve datasheet. The position of accessories mounting plate/control panel shall align with maintenance access platform. Vendor shall request from the Contractor/Company maintenance access drawing before finalizing the location of this accessories mounting plate/control panel.

10.8 SpringThe Actuator shall be spring-return type which shall incorporate a safety feature such as a spring cartridge to prevent the accidental release of spring tension during servicing.

The actuator spring shall be fully enclosed in a metal housing and permanently treated to resist atmospheric corrosion. The use Cadmium or Zinc plating (galvanising) of actuator spring is not permitted.

10.9 Instrument Air connectionThe instrument air connection thread shall be NPT female in accordance with ANSI B 1.20.1. The instrument air connection shall be ½ inch minimum.

10.10 Position Indicator


The Actuator shall be equipped with a mechanical direct coupled travel or position indicator for local status indication. The position, at the travel limits, shall be clearly indicated by a permanent mark or stamped on the actuator case/housing; any painted markings shall not be permitted. The position indicator shall be provided with a transparent cover for personnel protection. The vendor shall make sure the mechanical valve position indicator is visible from maintenance access point.

10.11 Action on Failure

The valve action on signal or instrument air supply failure shall be in accordance with the Valve Schedule (Appendix 1). The description of code is as below.• Code FC: Air or hydraulic failure closes valve (air or hydraulic supply to open valve).• Code FO: Air or hydraulic failure opens valve (air or hydraulic supply to close valve).

10.12 Actuator Torque requirementThe manufacturer shall complete proper actuator sizing calculations, based on the data given in the individual valve datasheet. Actuators shall be sized to provide sufficient torque to fully stroke the valve against the specified maximum process differential pressure.

The actuator torques shall be in accordance with requirements of SP-1081-DEP 31.40.70.30-PDO and the vendor shall fill in all the torque figures for each valve actuator assembly in the Torque Value Table (Appendix -4) and submit with their technical offer.

10.13 Painting and Coating

All unmachined exterior surfaces for the actuator shall be dry and free from burrs, weld spatters, flux, dust, grease, oil and other foreign matter before painting. The finish shall be to manufacturer’s standard, unless otherwise specified.

The actuator shall be painted in red colour (RAL 3002).

10.14 IdentificationThe actuator shall be provided with an identification plate, with all data clearly and indelibly stamped on a corrosion resistant plate, permanently attached to the actuator by means of SS rivets or screws. The following information shall be provided as a minimum:• Order reference.• Manufacturer’s name or trademark.• Manufacturer’s model/type number.• Manufacturer’s serial number.• Maximum torque output.• Spring Range in applicable engineering units.• Action on air supply failure and signal failure.• Strokes time.• Minimum and maximum air supply pressure.

10.15 Accessories10.15.1 Solenoid ValveSolenoid valves shall be provided for all pneumatic actuators only. The power requirementshall be 0.5 A (max.) at 24 V DC, construction shall be 3-way Universal type with stainless steel AISI 316 body, pneumatic connections screwed ¼" (min) NPTF, Viton `O` seats/rings.


Arc suppression diodes shall be installed across the solenoid coil. The diodes shall be installed in the terminal head of the solenoid and a bridge type arrangement shall be used to make it independent of supply polarity.

The make and model of the solenoid valve shall be as per Company PGSC with the solenoid coil enclosure certified for EEx ‘d’, IIA, T3 and weather-proof to IP 65 and provided with M20 cable entry.

10.15.2 Position SwitchesThe actuator shall be fitted with limit switches of the proximity type for open and close positions of the valve The limit switches shall be intrinsically safe with the required IS isolator/barrier specified by the Vendor but in the Contractor’s scope of supply. The enclosure of limit switch shall be weather-proof to IP65 and of stainless steel material. The contacts of the limit switches shall be provided with prefabricated cable terminated in a Junction Box on the Actuator or wired to terminals within the limit switch enclosure. Each enclosure shall be provided with a minimum of 2 numbers of M20 x 1.5 (F) cable entrypoints.

10.15.3 Smart (HART) Valve PositionersSmart valve positioners shall be provided for valve-actuator assemblies when specified in the Actuator Data Sheets (Appendix 3), to initiate and complete a partial stroke test on the valve. The test may be initiated via an ESD hand-held communicator (via HART protocol), or using a laptop computer or Company’s DCS with vendor specified valve testing and diagnostic software.The valve shall remain in-service during a partial stroke test. In the event that a shutdown signal is initiated during testing, the valve shall move to the defined failure position (closedor open).

10.15.4 Air FiltersAir filters shall be provided on the instrument air feed to all pneumatic actuators, and shall have no part of plastic material exposed to atmosphere.

Unless otherwise specified, the accessories such as air filter, solenoid valves, lock-up devices, restrictor shall be pre-tubed and bolted on to a stainless steel mounting plate, which shall be fixed to the actuator.

The installation of tubing between the actuator and the accessories shall conform to ASTM A269, type 316 stainless steel, seamless or welded and drawn, annealed and pickled.

Wall thickness for the tubing shall be rated for the service conditions but in no case shall be less than 0.90 mm (0.035 inch nominal) wall thickness.

Tubing fittings shall be Swagelok 316 stainless steel and compression type. All compression fittings shall be of double ferrule design.

The diameter of the tubing shall be determined by the valve and actuator manufacturers. The minimum size shall be determined by the valve and actuator manufacturers to maintain the required stroking times. The minimum size shall be 3/8 inch OD with larger sizes of ½ inch and ¾ inch OD as required.

10.15.5 Buffer VesselsThe Vendor shall supply dedicated buffer vessels for storage of compressed instrument air to be located in close proximity to respective fail-open valve-actuator assembly’s installation


point in the pipe-work (where ever specified in the Valve Schedule, Actuator Data Sheets), and sourced to an instrument air header via double non return, check valves.

The Vendor shall size the buffer vessel(s) so that the valve can be operated from the normal operating position to the fail-safe position, return the valve to the normal operating position, and move the valve to the fail-safe position (i.e. three full strokes of the actuator) with the instrument air from the buffer vessel. The buffer vessel shall be sized based on a starting air pressure of 700 kPa and a final pressure of 550 kPa.

The buffer vessels shall incorporate a drain valve, redundant series inlet check valves and a local pressure gauge. A single buffer vessel shall be used for only a single IPF valve-actuator assembly.

11.0 INSPECTION AND TESTINGEach IPF valve-actuator assembly, with all accessories fitted, shall be tested in the actual mounting position for full functionality and especially to verify the stroking times at the specified process pressure condition (maximum differential pressure across the valve, at ambient temperature) simulated by clean dry air or nitrogen pressures as stated (minimum, normal and maximum), by energising or de-energising of the solenoid valve.

Function test shall be in accordance with section 4.4 of SP-1081 DEP 31.40.70.30-PDO.

The actuating medium for the test shall be clean dry air or hydraulic oil as specified in 10.4.1 and 10.4.2 above.

The IPF valve-actuator assembly equipped with open/close limit switches shall be checked for functional operation.

The complete IPF valve-actuator assembly shall be inspected by the Company or its nominee prior to dispatch unless otherwise advised. Inspection by the Company shall be in accordance with relevant clauses as included in SP-1081 DEP 31.40.70.30-PDO, for Quarter-Turn On/Off Actuators. The Company shall be informed at least 3 weeks in advance for the inspection.

12.0 CERTIFICATIONIn addition to the required “Test and Inspection Documents”, the vendor shall supply a certificate of compliance with the applicable MESC description, the valve data sheet, the requisition and the purchase order, including the test requirements.

13.0 TRANSPORTATION AND STORAGE

Packing, transportation and storage shall be in accordance with PDO-ES-DE-06-01 and the following:

• All holes shall be plugged-off with caps to prevent dust ingress during transportation and storage.

• The vendor shall provide adequate packing to alleviate damage in storage and transit.

• The unit shall be packed as assembled and tested. The unit shall not be dismantled for shipment.

Each package shall be clearly marked with the purchase order number, consignee name, project name, site details and tag number of the item contained within the package.


Additionally, each package shall contain a description of its contents in the form of an itemized packing list enclosed in stout linen envelopes securely fixed both inside and outside the package.

14.0 SPARE PARTS

The Vendor shall include in their scope the supply of the following spares.

a) Installation and commissioning spares – as per the Vendor’s recommendation but not less than 10 % of the total quantity of each type of essential component. These spares shall be included as an itemized list in the Vendor’s offer.

b) Two years operational spares required for trouble free operation. These spares shall be included as an itemized list in the Vendor’s offer.

The Vendor shall state in their offer the requirement of any lubricants, consumables and special tools used in the operation and maintenance of the valve-actuator assembly along with their (i.e. lubricants, consumables and special tools) unit cost and lead time for supply.

E-SPIR forms shall be completed by the Vendor in accordance with the instructions for use of E-SPIR forms and submitted to the Company not later than 8 weeks after a specific purchase order is placed. Electronic version of SPIR forms can be requested from PDO.


Appendix – 1

Valve Schedule (2 Sheets)

Appendix - 1 VALVE SCHEDULE

Item PEFS No. Tag No. Service

Valve Type

(Note 1) Actuator Type Size

Design Pressure kPa(g)

Design Temperature

degC Line Spec.Pressure

Rating

ANSI Leakage

Class

Full Bore (F) /

Reduced Bore (R)

Actuator Position (Note 2)

Stroking Time (s)

O / C (Note3)

Actionon failure(Note4)

Limit Switch (O/C)

MESC / SPNo.

Buffer Vessel Reqd. (Y/N) System

1 ANR-81001-0001-3A 81UZV-2500A Acid Gas to MGI Inlet Separator

I PNEUMATIC 6" 9,960 - 50 to 150 66620X ASME CL 600

VI F HA 12 / 6 FC Y Nil N PSD

2 ANR-81001-0001-3A 81UZV-2500B Acid Gas to MGI Inlet Separator


VI F HA 4 / 2 FC Y Nil N PSD

3 ANR-81001-0001-3A 81UZV-2501 Condensate Drain from Inlet Separator


VI R HA 4 / 2 FC Y Nil N PSD

4 ANR-81006-0001-3A 81UZV-2502 Off gas from Ejector to Acid Gas Cooler

I PNEUMATIC 3" 1,960 - 50 to 150 16620 ASME CL 150


5 ANR-81001-0001-3A 81UZV-2503 Fuel Gas to MGI facility I PNEUMATIC 2" 1,960 0 to 150 11422 ASME CL 150

VI R HA 4 / 2 FC Y Nil N ESD

6 ANR-81002-0001-3A 81-UZV-2504 Rich Glycol from Glycol Recirculation Pumps

I PNEUMATIC 2" 9,960 0 to 150 61440 ASME CL 600


7 ANR-81002-0001-3A 81-UZV-2505 Rich Glycol to Regenerator Condenser



8 ANR-81002-0001-3A 81-UZV-2507 Emergency Blowdown from Glycol Contactor


VI R HA 2 / 4 FO Y Nil Y EBD

9 ANR-81004-0001-3A 81-UZV-2508 Off Gas from Glycol Flash Vessel to Acid gas cooler



10 ANR-81005-0001-3A 81-UZV-2510 Regenerator Condenser Gas to Gas Ejector



11 ANR-81008-0001-3A 81-UZV-2511A Dry Acid Gas to MGI Compressor



12 ANR-81008-0001-3A 81-UZV-2511B Dry Acid Gas to MGI Compressor



13 ANR-81008-0001-3A 81-UZV-2512 Condensate Drain from Comp 1 stage Suction Scrubber



14 ANR-81006-0001-3A 81-UZV-2513 Motive gas from inlet Gas Separator to Ejector



15 ANR-81009-0001-3A 81-UZV-2516 Condensate Drain from Comp 2 stage Suction Scrubber

I PNEUMATIC 2" 56,000 -29 to 120 1001502X API 10,000 VI R HA 4 / 2 FC Y Nil N PSD

16 ANR-81009-0001-3A 81-UZV-2520 Comp 2 stage discharge blowdown

I PNEUMATIC 4" 56,000 -29 to 120 1001502X API 10,000 VI R HA 4 / 8 FO Y Nil Y EBD

17 ANR-81010-0001-3A 81-UZV-2521A Injection Gas from MGI Compressor

I PNEUMATIC 6" 56,000 -29 to 150 1001502X API 10,000 VI R HA 12 / 6 FC Y Nil N ESD

18 ANR-81010-0001-3A 81-UZV-2521B Injection Gas from MGI Compressor

I PNEUMATIC 2" 56,000 -29 to 150 1001502X API 10,000 VI R HA 4 / 2 FC Y Nil N ESD

19 ANR-81015-0001-3A 81-UZV-2525 Injection Gas from flow line to injection well I1

I HYDRAULIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 8 / 3 FC Y Nil N ESD

20 ANR-81016-0001-3A 81-UZV-2528 Injection Gas from flow line to injection well I3

I HYDRAULIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 8 / 3 FC Y Nil N ESD

21 ANR-81001-0001-3A 81UZV-2531 Start Up Fuel Gas I PNEUMATIC 2" 9,960 0 to 150 61422 ASME CL 600

VI R HA 4 / 2 FC Y Nil N ESD

22 ANR-81001-0001-3A 81-UZV-2541 MGI Inlet blowdown I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL 600

VI R HA 2 / 4 FO Y Nil Y EBD

23 ANR-81010-0001-3A 81-UZV-2547A Injection Gas Pipeline inlet I PNEUMATIC 6" 56,000 - 29 to 150 10,000# API 10,000 VI F HA 12 / 6 FC Y Nil N ESD

Sheet 1 / 2

Appendix - 1 VALVE SCHEDULE

Item PEFS No. Tag No. Service

Valve Type

(Note 1) Actuator Type Size

Design Pressure kPa(g)

Design Temperature

degC Line Spec.Pressure

Rating

ANSI Leakage

Class

Full Bore (F) /

Reduced Bore (R)

Actuator Position (Note 2)

Stroking Time (s)

O / C (Note3)

Actionon failure(Note4)

Limit Switch (O/C)

MESC / SPNo.

Buffer Vessel Reqd. (Y/N) System

24 ANR-81010-0001-3A 81-UZV-2547B Injection Gas Pipeline inlet I PNEUMATIC 2" 56,000 - 29 to 150 10,000# API 10,000 VI R HA 4 / 2 FC Y Nil N ESD

25 ANR-81010-0001-3A 81-UZV-2548 Injection Gas Pipeline de-pressurizing - on plot

I PNEUMATIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 3 / 8 FO Y Nil Y EBD

Notes:

(This shall be advised after placement of the order.)3: Stroking times to be confirmed by vendor, if no times given then vendor to comply with DEP 31.40.70.30-PDO

4: Action on air failure or hydraulic failure FC - Air or hydraulic failure close valve/spring to closeFO - Air or hydraulic failure open/spring to open

1: G=General, I=IPF, S=Special2: HA- Top mounted along the pipe axis

HX- Top mounted across the pipe axis

Sheet 2 / 2


Appendix – 2

Valve Data Sheets(ANR-107-MP-2105-00001-0001 for Piping Valves; HOLD for Data Sheets from Pipeline

Engineering for pipeline valves)

ANR-107-MOD-MP-2105-00001-0001.A02 Page 2 of 26

TABLE OF CONTENT

S.No. Description Page No. 1. Mechanical Data sheet for 81UZV-2500A 3

2. Mechanical Data sheet for 81UZV-2500B 5

3. Mechanical Data sheet for 81UZV-2501/2541/2504/2507/2505/2512/2513 7

4. Mechanical Data sheet for 81UZV-2503 9


6. Mechanical Data sheet for 81UZV-2508/2510 13


8. Mechanical Data sheet for 81UZV-2511A 17

9. Mechanical Data sheet for 81UZV-2511B/ 2514 19

10. Mechanical Data sheet for 81UZV-2517 2512 21

11. Mechanical Data sheet for 81UZV-2516/2518 23

12. Mechanical Data sheet for 6” 81UZV-2515/2521A/2526, 4” 81UZV-2520, 3” 81UZV-2525/2528, 2” 81UZV-2516/2521B/2548

25

SPECIFICATION FOR 6” FULL BORE ON/OFF VALVE Page: 3 of 26 81UZV-2500A Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09

EQPT :6” FULL BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09

PLANT : ANPS MGI Date: 16-12-09 9-3-10 12-4-10

APPD. By

UEP19M Date: 10-1-10

CONSIGNEE: PDO Sign UEP15M UEP19M

UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2500A PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Description Specified Vendor Offer Design spec, pressure rating ASME CL 600 Design spec API SPEC 6D ISO 14313 Design spec, face to face dim. ISO 14313 Type of end connection FLANGED Type of face RAISED FACE Type of pattern STANDARD Type of closure member TRUNNION MOUNTED BALL Type of bore FULL Type of construction TWO PIECE Type of bonnet/cover BOLTED EXTENSION Type of seat SOFT Type of seat piston DOUBLE PISTON @DOWNSTREAM AND

SELF RELIEVING @ UPSTREAM

Uni/bi-directional UNI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 50 deg C Temperature, max PLUS 150 deg C Emission class A(HS) Special requirements CLADDED EXTENDED BONNET Mat, body CARBON STEEL, LOW TEMP Mat, trim ALLOY 825/PEEK Mat, seals GRAPHITE Mat spec, body ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC Mat spec, body cladding UNS N08825 Mat spec, bonnet ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC Mat spec, cover ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC Mat spec, gland flange ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A350 GRADE LF2, CLASS 1 ASTM A352 GRADE LCC ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, closure memb facing ALLOY 825 Mat spec, stem ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, trunnion ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, seat ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, seat insert FILLED PTFE PEEK Mat spec, spring(s) ASTM B637 UNS N07718 Mat spec, static primary seal PEEK

SPECIFICATION FOR 6 ” FULL BORE ON/OFF VALVE Page: 4 of 26 81UZV-2500A Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Mat spec, static sec seal GRAPHITE Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE

LUB

Mat spec, bolts/studs ASTM A320 GRADE L7M Mat spec, nuts ASTM A194 GRADE 7M Additional requirements MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/313 2008 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 150

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Flow direction shall be permanently marked or embedded on the valve body. 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.

SPECIFICATION FOR 2 ” FULL BORE ON/OFF VALVE Page: 5 of 26 81UZV-2500B Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2500B PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Description Specified Vendor Offer

Design spec, pressure rating ASME CL 600 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore FULL Type of construction END ENTRY Type of bonnet/cover BOLTED EXTENSION Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 50 deg C Temperature, max PLUS 150 deg C Emission class A(HS) Special requirements EXTENDED BONNET Mat, body ALLOY 825 Mat, trim ALLOY 825/ PEEK Mat, seals GRAPHITE Mat spec, body ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, insert ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, bonnet ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland flange ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494 -CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, stem ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, seat FILLED PTFE / PEEK Mat spec, static primary seal PEEK Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE

LUB

Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1 Mat spec, nuts ASTM A194 GRADE 8MA Additional requirements MESC SPE 77/110 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006

SPECIFICATION FOR 2” FULL BORE ON/OFF VALVE Page: 6 of 26 81UZV-2500B Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.

SPECIFICATION FOR 2 ” REDUCED BORE ON/OFF VALVE Page: 7 of 26 81UZV-2501/2541/2504/2507/2505/2513 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09

EQPT :2” REDUCED BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: Note 3 PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Description Specified Vendor

Offer Design spec, pressure rating ASME CL 600 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover BOLTED EXTENSION Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 50 deg C Temperature, max PLUS 150 deg C Emission class A(HS) Special requirements EXTENDED BONNET Mat, body ALLOY 825 Mat, trim ALLOY 825/PEEK Mat, seals GRAPHITE Mat spec, body ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, insert ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, bonnet ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland flange ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494 -CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, stem ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, seat FILLED PTFE / PEEK Mat spec, static primary seal PEEK Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE

LUB

Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1 Mat spec, nuts ASTM A194 GRADE 8MA Additional requirements MESC SPE 77/110 2008 MESC SPE 77/200 2008

SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 8 of 26 81UZV-2501/2541/2504/2507/2505/2513 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Valve tag numbers include 81UZV-2501/2541/2504/2507/2505/2513 4. Connections like drain/vent/sealant/grease point on the valve body is not allowed unless otherwise agreed with the company.

SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 9 of 26 81UZV-2503 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2503 PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Description Specified Vendor Offer Design spec, pressure rating ASME CL 150 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 20 deg C Temperature, max PLUS 150 deg C Emission class B Mat, body CARBON STEEL Mat, trim AISI 316/PTFE Mat, seals GRAPHITE THERMOPLASTIC Mat spec, body ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, insert ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland flange ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland ring ASTM A479 -321 Mat spec, closure member ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M Mat spec, stem ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L Mat spec, seat VIRGIN/FILLED/MODIFIED PTFE Mat spec, static primary seal VIRGIN/FILLED/MODIFIED PTFE Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal VIRGIN/FILLED/MODIFIED PTFE Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE


PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


DIE FORMED GRAPHITE + PTFE LUB

Mat spec, bolts/studs ASTM A193 GRADE B7M Mat spec, nuts ASTM A194 GRADE 2HM Additional requirements MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA


PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor Offer Design spec, pressure rating ASME CL 600 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 20 deg C Temperature, max PLUS 120 deg C Emission class B Mat, body CARBON STEEL Mat, trim AISI 316/FILLED PTFE Mat, seals GRAPHITE THERMOPLASTIC Mat spec, body ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, insert ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland flange ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland ring ASTM A479 -321 Mat spec, closure member ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M Mat spec, stem ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L Mat spec, seat FILLED PTFE Mat spec, static primary seal VIRGIN/FILLED/MODIFIED PTFE Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal PEEK VIRGIN/FILLED/MODIFIED PTFE Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB


PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB Mat spec, bolts/studs ASTM A193 GRADE B7M Mat spec, nuts ASTM A194 GRADE 2HM Additional requirements MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA

SPECIFICATION FOR 2 ” REDUCED BORE ON/OFF VALVE Page: 13 of 26 81UZV-2508 / 2510 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2508 / 2510 PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Description Specified Vendor Offer Design spec, pressure rating ASME CL 150 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 20 deg C Temperature, max PLUS 150 deg C Emission class B Mat, body AISI 316 Mat, trim AISI 316/PTFE Mat, seals GRAPHITE THERMOPLASTIC Mat spec, body ASTM A182 GRADE F 316 ASTM A351 -CF8M Mat spec, insert ASTM A182 GRADE F 316 ASTM A351 -CF8M Mat spec, gland flange ASTM A182 GRADE F 316 ASTM A351 -CF8M Mat spec, gland ring ASTM A479 -321 Mat spec, closure member ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L ASTM A351 -CF3M ASTM A351 -CF8M Mat spec, stem ASTM A182 GRADE F 316 ASTM A182 GRADE F 316L ASTM A276 TYPE 316 ASTM A276 TYPE 316L Mat spec, seat VIRGIN/FILLED/MODIFIED PTFE Mat spec, static primary seal VIRGIN/FILLED/MODIFIED PTFE Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal VIRGIN/FILLED/MODIFIED PTFE Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB

SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 14 of 26 81UZV-2508 / 2510 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2508 / 2510 PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:

Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1 Mat spec, nuts ASTM A194 GRADE 8MA Additional requirements MESC SPE 77/110 2008 MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50

Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534 -4 2. Valve shall be anti static type and of fire safe construction as per API 6FA 3. Valve shall be provided with external thermally sprayed aluminium (TSA) coating.


PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor Offer Design spec, pressure rating ASME CL 150 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover BOLTED EXTENSION Type of seat SOFT Uni/bi-directional UNI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 50 deg C Temperature, max PLUS 150 deg C Emission class A(HS) Special requirements BODY CAVITY RELIEF EXTENDED BONNET Mat, body ALLOY 825 Mat, trim ALLOY 825/PEEK Mat, seals GRAPHITE Mat spec, body ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, insert ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, bonnet ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland flange ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494 -CU5MCUC ASTM B564 UNS N08825 Mat spec, stem ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, seat FILLED PTFE / PEEK Mat spec, static primary seal PEEK Mat spec, static sec seal GRAPHITE METAL TO METAL Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE

LUB

Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1 Mat spec, nuts ASTM A194 GRADE 8MA Additional requirements MESC SPE 77/110 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006

SPECIFICATION FOR 3 ” REDUCED BORE ON/OFF VALVE Page: 16 of 26 81UZV-2502 Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


MESC SPE 77/211 2008 MESC SPE 77/300A 2008 MESC SPE 77/302 2008 MESC SPE 81/001 2007 MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 80

Notes:


SPECIFICATION FOR 6” REDUCED BORE ON/OFF VALVE Page: 17 of 26 81UZV-2511A Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor Offer Design spec, pressure rating ASME CL 2500 Design spec API SPEC 6D ISO 14313 Design spec, face to face dim. ISO 14313 Type of end connection FLANGED Type of face RAISED FACE Type of pattern STANDARD Type of closure member TRUNNION MOUNTED BALL Type of bore REDUCED Type of construction TWO PIECE Type of bonnet/cover BOLTED EXTENSION Type of seat SOFT Type of seat piston DOUBLE PISTON @DOWNSTREAM AND


Uni/bi-directional UNI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 29 deg C Temperature, max PLUS 150 deg C Emission class A(HS) Special requirements EXTENDED BONNET Mat, body CARBON STEEL Mat, trim ALLOY 625 Mat, seals PEEK Mat spec, body ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, bonnet ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, cover ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland flange ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494-CW-6MC ASTM B564 UNS N06625 Mat spec,closure member facing ALLOY 625 Mat spec, stem ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, trunnion ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, seat PEEK Mat spec, spring(s) ASTM B637 UNS N07718 Mat spec, static primary seal PEEK Mat spec, static sec seal PEEK Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) PEEK

SPECIFICATION FOR 6” REDUCED BORE ON/OFF VALVE Page: 18 of 26 81UZV-2511A Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Mat spec, bolts/studs ASTM A193 GRADE B7M Mat spec, nuts ASTM A194 GRADE 2HM Additional requirements MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2006 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 Nominal size DN 150

Notes:


SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 19 of 26 81UZV-2511B Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M

ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2511B PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No

Description Specified Vendor Offer Design spec, pressure rating ASME CL 2500 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY (Two piece) Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 29 deg C Temperature, max PLUS 150 deg C Emission class A (HS) Mat, body CARBON STEEL Mat, trim ALLOY 625 Mat, seals PEEK Mat spec, body ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, bonnet ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, cover ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland flange ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494-CW-6MC ASTM B564 UNS N06625 Mat spec,closure member facing ALLOY 625 Mat spec, stem ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, trunnion ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, seat PEEK Mat spec, spring(s) ASTM B637 UNS N07718 Mat spec, static primary seal PEEK Mat spec, static sec seal PEEK Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) PEEK Mat spec, bolts/studs ASTM A193 GRADE B7M Mat spec, nuts ASTM A194 GRADE 2HM Additional requirements MESC SPE 77/110 2008 MESC SPE 77/200 2008

SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 20 of 26 81UZV-2511B Contr. Job: MESC No.:

PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 Nominal size DN 50

Notes:



PRED. By

UEP15M Date: 16-12-09

EQPT : 2” REDUCED BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor Offer Design spec, pressure rating ASME CL 2500 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY (TWO PIECE) Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 50 deg C Temperature, max PLUS 150 deg C Emission class A (HS) Mat, body ALLOY 825 Mat, trim ALLOY 825/PEEK Mat, seals PEEK Mat spec, body ASTM A494-CU5MCUC ASTM B564 UNS N08825 Mat spec, bonnet ASTM A494-CU5MCUC ASTM B564 UNS N08825 Mat spec, cover ASTM A494-CU5MCUC ASTM B564 UNS N08825 Mat spec, gland flange ASTM A494-CU5MCUC ASTM B564 UNS N08825 Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494-CU5MCUC ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, closure member facing ALLOY 825 Mat spec, stem ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, trunnion ASTM B425 UNS N08825 ASTM B564 UNS N08825 Mat spec, seat PEEK Mat spec, springs ASTM B637 UNS N07718 Mat spec, static primary seal PEEK Mat spec, static sec seal GRAPHITE Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal BRAIDED GRAPHITE BRAIDED GRAPHITE + PTFE LUB DIE FORMED GRAPHITE DIE FORMED GRAPHITE + PTFE LUB


PRED. By

UEP15M Date: 16-12-09

EQPT : 2” REDUCED BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Mat spec, bolts/studs ASTM A193 GRADE B8M Class 1 Mat spec, nuts ASTM A194 GRADE 8MA Additional requirements MESC SPE 77/110 2008

MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007

MESC SPE 81/002 2008 MESC SPE 85/203 2008 MESC SPE 85/204 2008 Nominal size DN 50 Notes:



PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor Offer Design spec, pressure rating ASME CL 2500 Design spec ISO 17292 Design spec, face to face dim. ASME B16.10 Type of end connection FLANGED Type of face RAISED FACE Type of pattern SHORT Type of closure member FLOATING BALL Type of bore REDUCED Type of construction END ENTRY Type of bonnet/cover INTEGRAL (NON-EXTENDED) Type of seat SOFT Uni/bi-directional BI-DIRECTIONAL Service(s) HIGH RISK SOUR Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 29 deg C Temperature, max PLUS 150 deg C Emission class A (HS) Special requirements EXTENDED BONNET NOT REQUIRED Mat, body CARBON STEEL Mat, trim ALLOY 625 Mat, seals PEEK Mat spec, body ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, bonnet ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, cover ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland flange ASTM A105 NORMALISED ASTM A216 GRADE WCB ASTM A216 GRADE WCC Mat spec, gland ring ASTM B575 UNS N10276 Mat spec, closure member ASTM A494-CW-6MC ASTM B564 UNS N06625 Mat spec, closure member facing ALLOY 625 Mat spec, stem ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, trunnion ASTM B425 UNS N06625 ASTM B564 UNS N06625 Mat spec, seat PEEK Mat spec, springs ASTM B637 UNS N07718 Mat spec, static primary seal PEEK Mat spec, static sec seal PEEK


PRED. By

UEP15M Date: 16-12-09


Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal PEEK Mat spec, bolts/studs ASTM A193 GRADE B7M Mat spec, nuts ASTM A194 GRADE 2HM Additional requirements MESC SPE 77/130 2008 MESC SPE 77/200 2008 MESC SPE 77/208 2006 MESC SPE 77/211 2008 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007 MESC SPE 81/001 2007 MESC SPE 81/002 2008 Nominal size DN 50

Notes:


SPECIFICATION FOR REDUCED BORE ON/OFF VALVE Page: 25 of 26 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528,

2” 81UZV-2516/2521B/2548 Contr. Job:

MESC No.:

PRED. By

UEP15M Date: 16-12-09

EQPT :6”, 3”,4” & 2” REDUCED BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Description Specified Vendor response Design spec API 6A Pressure Rating API 10000# Design spec, face to face dim. API 6A Type of end connection FLANGED, 6BX RTJ Type of pattern STANDARD Type of closure member TRUNNION MOUNTED BALL Type of bore REDUCED Type of construction TWO PIECE, GEAR OPERATED Type of bonnet/cover BOLTED (NON-EXTENDED) Type of seat METAL SEATED Type of seat piston DOUBLE PISTON @DOWNSTREAM AND


Uni/bi-directional UNI-DIRECTIONAL Service(s) HIGH RISK SOUR, GAS Mat requirement, sour service NACE MR-01-75 (VERSION 2002) Temperature, min MINUS 29 deg C Temperature, max PLUS 120 deg C (Valve tag no.

81UZV-2525 / 2528) PLUS 150 deg C (Refer Note:18)

Emission class A (HS) Product specification level PSL-3G Performance Requirement Level PR-2 Mat, body CARBON STEEL Mat, trim ALLOY 625 + TUNGSTEN CARBIDE Mat, stem ALLOY 625 Mat, closure member ALLOY 625 Mat, seat ALLOY 625 Mat, seals PEEK LIP SEAL Mat spec, body ASTM A694 F60 Mat spec, bonnet ASTM A694 F60 Mat spec, cover ASTM A694 F60 Mat spec, stem ASTM B446 UNS N06625 Mat spec, closure member ASTM B564 UNS N06625 Mat spec, trunnion ASTM B564 UNS N06625 ASTM B446 UNS N06625 Mat spec, seat ASTM B564 UNS N06625 ASTM B446 UNS N06625 Mat spec, spring(s) ASTM B637 UNS N07718 Mat spec, static primary seal PEEK Mat spec, static sec seal PEEK Mat spec, dynamic primary seal PEEK Mat spec, dynamic sec seal(s) PEEK Mat spec, bolts/studs ASTM A320 GRADE L7M Mat spec, nuts ASTM A194 GRADE 7M Additional requirements MESC SPE 77/211 2006 MESC SPE 77/300 2009 MESC SPE 77/300A 2008 MESC SPE 77/300B 2008 MESC SPE 77/302 2008 MESC SPE 77/312 2007

SPECIFICATION FOR REDUCED BORE ON/OFF VALVE Page: 26 of 26 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528,

2” 81UZV-2516/2521B/2548 Contr. Job:

MESC No.:

PRED. By

UEP15M Date: 16-12-09

EQPT :6”, 3”,4” & 2” REDUCED BORE ON/ OFF VALVE

Rev. R01 A01 A02

CHKD. By

UEP19M Date: 20-12-09


APPD. By



UEP19M


Notes:

1. The valve shall be tight shut off design to leakage class VI as per IEC 60534-4.

2. Vendor shall confirm suitability of seal material for this pressure rating and service(Fluid property shall be provided to vendor during bidding stage).

3. Non-metallic material shall comply to clause 5.2.3 of API 6A. 4. Seat facings shall be tungsten carbide coated. 5. Valve shall be fire safe as per API 6FA /ISO 10497 / API 607. 6. Anti Static and Anti blow down stem is required. 7. Connections like drain/vent/sealant/grease point on the valve

body is not allowed unless otherwise agreed with the company. 8. Design, testing and inspection shall fully comply with API 6A

(PSL-3G and PR2) requirements. 9. Vendor shall submit the following along with the bid apart from

the documents specified in RED (under requisition): a. List of experience having supplied API 10000# valves. b. ITP (Inspection & Test Plan) c. Proven records / experience of proposed non-mettalic

seals used in the typical pressure rating and service. d. Valves general arrangement and sectional drawings.

10. Lip seal shall be used as body bonnet joint seal and for stem seal. 11. The gearbox shall be self locking gear type, dust proof and weather proof and shall be charged with sufficient lubricant of suitable type. 12. The gear box output torque rating shall be atleast 1.5 times the maximum required operations torque of the valve. 13. HIC test requirement shall confirm with SP-2041. 14. Flow direction shall be permanently marked or embedded on the valve body. 15. Vendor shall propose suitable facing / weld overlay material required in the seal ring groove to enhance the integrity of seal ring. 16. Valve tag numbers include 6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528,2” 81UZV-2516/2521B/2548. 17. Carbon steel body with CRA trim valve shall be CRA cladded on dynamic sealing surface area of the carbon steel body / bonnet side. 18. Valve shall comply with API 6A annex-G.


Appendix – 3

Actuator Data Sheets(21 Sheets)

Page 1 of 2

APPENDIX 3 STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS(IPF SERVICE)

Actuator manufacturer shall be:As per Valve Automation Centre, 36.600 of AVME

Requisition No: Item: 1 of Valve ScheduleProject name: Al-Noor MGI Phase 3A

FEED Phase 2Tag No: 81UZV-2500A

1. Actuator type:

1.a Direct 1.c Instrument Air Supply: 550 - 900 kPag Instrument air Yes 1.d Instrument Gas Supply: Not Applicable Instrument gas No 1.e Hydraulic Fluid Supply: Not Applicable Hydraulic No - Min. Pressure: kPag

- Max. Pressure: kPag1. b Combined Hydr. Fluid: Instrument air/Hydraulic No 1.f Electric Power Supply:Instrument gas/Hydraulic No 24 VDC Yes

Other ð

1.g Air Fail Action - CLOSE

2. Valve data:

2.a Nominal bore: DN: 150 2.c Max. design pressure: 9,960 kPag 2.b Pressure rating: Class: 600# 2.d Manufacturer: 36.600 of AVME

3. Position of valve stem:

3.a Horizontal No3.b Vertical Yes3.c 45 degrees No3.d Other ………….

4. Position of pipeline:

4.a Horizontal Yes4.b Vertical No4.c 45 degrees No4.d Other ………….

5. Accessories;

5.a Limit switch (Open/Close) Yes 5.b Valve Positioner (Smart) Yes 5.c Buffer Vessel No

6. Limit switch type:

6.a Manufacturer’s standard ð6.b Micro switch type ð6.c Proximity Type Yes

7. Stroking time:

7.a Max. time to fully open 12 sec.7.b Min. time to close 7.c Max. time to close 6 sec.7.d Partial Valve Stroke Test Yes

8. Speed control facility:

8.a Required No8.b Not required ð

9. Solenoid/Pilot valve type:

9.a Electrical solenoid Yes9.b Pneumatic pilot ð9.c Not required ð

10. Purchaser’s witnessed insp./testing:

11.a Required(ESD valves) No 11.b Document review(PSD valves) No11.c Witness testing(PSD valves) Yes

11. Type of Valve/Actuator assembly:

12.a Total plant isolation ð 12.c Depressurizing ð12.b ESD ð 12.d PSD Yes

Page 2 of 2

TYPICAL LIST OF CRITICAL COMPONENTS

Conformity of Critical Components to SP 1081

Item Description Conforms, material description

Alternative, material description

1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings

14 Pneumatic cylinder

15 Hydraulic cylinder

16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2




FEED Phase 2Tag No: 81UZV-2500B

1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2



Requisition No: Item: 3, 7, 14 of Valve ScheduleProject name: Al-Noor MGI Phase 3A

FEED Phase 2Tag No: 81UZV-2501, 2505, 2513

1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2




FEED Phase 2Tag No: 81UZV-2502

1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:







11.a Required(ESD valves) Yes 11.b Document review(PSD valves) No11.c Witness testing(PSD valves) No


12.a Total plant isolation ð 12.c Depressurizing ð12.b ESD Yes 12.d PSD ð

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð

1.g Air Fail Action - OPEN

2. Valve data:






5. Accessories;

5.a Limit switch (Open/Close) Yes 5.b Valve Positioner (Smart) Yes 5.c Buffer Vessel Yes



7. Stroking time:







11.a Required(EBD valves) Yes 11.b Document review(PSD valves) No11.c Witness testing(PSD valves) No


12.a Total plant isolation ð 12.c Depressurizing Yes12.b ESD ð 12.d PSD ð

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2



Requisition No: Item: 9, 10 of Valve ScheduleProject name: Al-Noor MGI Phase 3A

FEED Phase 2Tag No: 81UZV-2508, 2510

1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:

1.a Direct 1.c Instrument Air Supply:550 – 900 kPagInstrument air Yes 1.d Instrument Gas Supply: Not Applicable Instrument gas No 1.e Hydraulic Fluid Supply: Not Applicable Hydraulic No - Min. Pressure:

- Max. Pressure: 1. b Combined Hydr. Fluid: Instrument air/Hydraulic No 1.f Electric Power Supply:Instrument gas/Hydraulic No 24 VDC Yes

Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:

1.a Direct 1.c Instrument Air Supply: 550 - 900 kPagInstrument air Yes 1.d Instrument Gas Supply: Not Applicable Instrument gas No 1.e Hydraulic Fluid Supply: Not Applicable Hydraulic No - Min. Pressure:


Other ð


2. Valve data:

2.a Nominal bore: DN: 50 2.c Max. design pressure: 56,000 kPag 2.b Pressure rating: Class: API 10,000 2.d Manufacturer: 36.600 of AVME





5. Accessories;




7. Stroking time:









12.a Total plant isolation ð 12.c Depressurizing No12.b ESD ð 12.d PSD Yes

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:

2.a Nominal bore: DN: 100 2.c Max. design pressure: 56,000 kPag 2.b Pressure rating: Class: API 10,000 2.d Manufacturer: 36.600 of AVME





5. Accessories;




7. Stroking time:









12.a Total plant isolation ð 12.c Depressurizing Yes12.b ESD ð 12.d PSD No

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:

2.a Nominal bore: DN: 150 2.c Max. design pressure:56,000 kPag 2.b Pressure rating: Class: API 10,000 2.d Manufacturer: 36.600 of AVME





5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2



Requisition No: Item: 19, 20 of Valve ScheduleProject name: Al-Noor MGI Phase 3A

FEED Phase 2Tag No: 81UZV-2525, 81UZV-2528

1. Actuator type:

1.a Direct 1.c Instrument Air Supply: Not ApplicableInstrument air No 1.d Instrument Gas Supply: Not Applicable Instrument gas No 1.e Hydraulic Fluid Supply: Hydraulic Yes - Min. Pressure: 120 bar

- Max. Pressure: 200 bar 1. b Combined Hydr. Fluid: Shell Tellus T Instrument air/Hydraulic No 1.f Electric Power Supply:Instrument gas/Hydraulic No 24 VDC Yes

Other ð


2. Valve data:






5. Accessories;

5.a Limit switch (Open/Close) Yes 5.b Valve Positioner (Smart) No 5.c Buffer Vessel No



7. Stroking time:

7.a Max. time to fully open 8 sec.7.b Min. time to close 7.c Max. time to close 3 sec.7.d Partial Valve Stroke Test No









Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:

1.a Direct 1.c Instrument Air Supply:550 – 900 kPagInstrument air Yes 1.d Instrument Gas Supply: Not Applicable Instrument gas No 1.e Hydraulic Fluid Supply: Not Applicable Hydraulic No - Min. Pressure:


Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:

2.a Nominal bore: DN: 50 2.c Max. design pressure:9,960 kPag 2.b Pressure rating: Class: 600# 2.d Manufacturer: 36.600 of AVME





5. Accessories;




7. Stroking time:









12.a Total plant isolation ð 12.c Depressurizing Yes12.b ESD ð 12.d PSD ð

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:










Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26

Page 1 of 2





1. Actuator type:



Other ð


2. Valve data:






5. Accessories;




7. Stroking time:









12.a Total plant isolation ð 12.c Depressurizing Yes12.b ESD ð 12.d PSD No

Page 2 of 2





1 Cylinder barrel

2 Yoke housing

3 Yoke

4 Yoke pin

5 Yoke pin roller

6 Yoke pin nut

7 End caps

8 Piston rods

9 Connecting rods

10 Thrust block

11 Thrust pin

12 Thrust plate

13 Body castings



16 Tie bars

17 Bolts

18 Nuts

19 Springs

20 Spring cartridge

21

22

23

24

25

26


Appendix – 4

Torque Value Tables(21 Sheets)

Page 1 of 1

APPENDIX 4 TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES

VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. ANR-107-MOD-MP-2105-00001-0001On/off valve manufacturer shall be:As per Valve Automation Centre, 36.602 of AVME

Requisition No: Item: 1 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2500A

1. On/off valve type:

1.a BallTrunnion supported YesFloating-ball NoSplit body NoTop entry NoFully welded No

1.b Coaxial balanced piston No

2. End connections:

2.a Flanged YesButt-welded NoLarge male face NoRaised face YesFlat face NoRing joint face No

3. On/off valve data:

3.a Nominal bore: DN: 1503.b Pressure rating: Class: 600#

3.c Max. design pressure: 9,960 kPag

4. Valve opening torques:

Breakaway torque (VSOT) *Nm Running torque (VROT) *Nm Opening torque: (VEOT) *NmStem shear torque (VSST) *Nm

5. Valve closing torques:

Start-to-close torque (VSCT) *NmRunning torque (VRCT) *NmClosing torque (VECT) *Nm

6. Minimum required actuator torques:(Ref DEP 31.40.70.30-PDO)(fluid assisted at minimum available power)

Break (AST) *NmRunning at 60o (ART) *NmEnd(AET) *NmMaximum Torque @ 900 kpag *Nm(MAOT)

7. Minimum required actuator torques:(Ref DEP 31.40.70.30-PDO)(spring assisted)

Start-to-close (SST) *NmRunning at 30o(SRT) *NmEnd (SET) *NmMaximum Spring break torque *Nm(MBST)

8. Mandatory Torque Ratios (Fluid assisted) *

AST/VSOT > 2.0ART/VROT > 2.0AET/VEOT > 2.0VSST/MAOT < 0.95

Vendor shall submit the above ratios in a spreadsheet along with quotation

9. Mandatory Torque Ratios (Spring assisted) *

SST/VSCT > 2.0SRT/VRCT > 2.0SET/VECT > 2.0VSST/MBST < 0.95


10. Purchaser’s witnessed inspection:

8.a Required (ESD valves) ð8.b Document review (PSD valves) ð8.c Witness testing (PSD valves) Yes

Test certificates shall be in accordance with API Spec.6D, sections 8 and 9.

11. Location of the on/off valve assembly:

9.a Total Plant Isolation ð9.b Non Total Plant Isolation Yes

* : Data to be provided by vendor

Page 1 of 1



Requisition No: Item: 2 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2500B




2. End connections:










Break (AST) *NmRunning at 60o (ART) *NmEnd (AET) *NmMaximum Torque @ 900 kpag *Nm(MAOT)















Page 1 of 1



Requisition No: Item: 3, 7, 14 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2501, 2505, 2513


1.a BallTrunnion supported Yes

Floating-ball NoSplit body NoTop entry NoFully welded No


2. End connections:

























Page 1 of 1



Requisition No: Item: 4 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2502




2. End connections:

























Page 1 of 1







2. End connections:




















8.a Required (ESD valves) Yes8.b Document review (PSD valves) ð8.c Witness testing (PSD valves) ð





Page 1 of 1







2. End connections:

























Page 1 of 1







2. End connections:




















8.a Required (EBD valves) Yes8.b Document review (PSD valves) ð8.c Witness testing (PSD valves) ð



9.a Total Plant Isolation ð9.b Non Total Plant Isolation ð9.c Plant Depressurizing Yes


Page 1 of 1



Requisition No: Item: 9, 10 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2508, 2510




2. End connections:































2. End connections:

























Page 1 of 1







2. End connections:

























Page 1 of 1







2. End connections:

























Page 1 of 1







2. End connections:



3.a Nominal bore: DN: 503.b Pressure rating: Class: API 10,000






















Page 1 of 1







2. End connections:

2.a Flanged YesButt-welded NoLarge male face NoRaised face NoFlat face NoRing joint face Yes
























Page 1 of 1







2. End connections:

























Page 1 of 1







2. End connections:

























Page 1 of 1



Requisition No: Item: 19, 20 of Valve ScheduleProject name: Al-Noor MGI Phase 3A FEEDTag No: 81UZV-2525, 2528




2. End connections:

























Page 1 of 1







2. End connections:

























Page 1 of 1







2. End connections:

























Page 1 of 1


VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. On/off valve manufacturer shall be:As per Valve Automation Centre, 36.602 of AVME



1.a BallTrunnion supported YesFloating-ball No

Split body NoTop entry NoFully welded No


2. End connections:

2.a Flanged NoButt-welded YesLarge male face NoRaised face NoFlat face NoRing joint face No
























Page 1 of 1


VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves, document no. On/off valve manufacturer shall be:As per Valve Automation Centre, 36.602 of AVME



1.a BallTrunnion supported YesFloating-ball No

Split body NoTop entry NoFully welded No


2. End connections:

2.a Flanged NoButt-welded YesLarge male face NoRaised face NoFlat face NoRing joint face No
























Page 1 of 1







2. End connections:


























Appendix – 5

Requisition for Engineering Documents (RED) Form (1 Sheet)

REQUISITION FOR ENGINEERING DOCUMENTS Appendix - 5 "RED" form

Principal (Company)

Production ScheduleManufacturing, inspection and testing sequence plan 4

- for approval 2 weeks after order dateApproval drawings/Final drawings to be - final issue 2 weeks after approval/order datesubmitted under cover of an ADS form/FDS form respectively Distribution Office

4 6

Construction drawings 4 6Design calculations 4 6Static calculationsAnchor bolt location planFoundation loading planWelding proceduresWiring diagram 4 6

4 6

Erection planInstallation / dimensional drawing 4 6

1

Approval/Final documents to be submitted under cover of an ADS/FDS formrespectivelyAbridged manufacturing report to: DEP 31.22.10.35-Gen.

66

Electrical certificates to ATEX Compliance 6Leak Test certificates 6Hydrostatic test certificates 6Heat treatment graphs 6Test data/curves

FAT Report 6

Operating instructions 6Maintenance instructions 6

Note 1: A CD containing the electronic files of all drawings and documents shall also be submitted.

Invoice must certify that the drawings and engineering documents specified Units/dimensions used on Engineering documents shall be SI. Exceptions to SI unitsabove have been despatched to all parties concerned. are standardized imperial units for nominal sizes of pipe, valves flanges,Any deviation from the timing for submittal of documents shall be notified to the bolting, etc.Approval/Distribution Offices by E-mail or fax. The documents shall be in English. Description on drawings and similar documentsShop fabrication shall not be started before the required approval drawings may be in other languages provided English translations are also given.have been released for construction by the party concerned, unless otherwise Drawings and documents shall be suiteable for microfilming and comply withstated on the "Approval Drawing Specification". accepted national or international standards for the preparation of technicalEach document shall bear the item/tag and order reference number, and shall drawings. Only the following standard sizes should be used: A4, A3, A2 A1.

be despatched by air mail unless specified otherwise.

The following addresses shall be inserted by Seller in the relevant space on the "Approval Drawing Specification" (ADS) from DEP 05.00.54.81-Gen. or the "Final Drawing Specification" (FDS) form DEP 05.00.54.82-Gen.

Purchasing (Contractor) Office Distribution Office

Transpa-

SPECIAL INSTRUCTIONS

Approval Final issueRequired number for

Documents shall be submitted to:Nominated inspector before pre-manufacturing meeting

(Note 1)Prints

Petroleum Develoment OmanP.O. Box 81Postal Code 113Sultanate of OmanAttn. :

General arrangement drawings with dimensions and weights.

DRAWINGS

Prints

REMARKS

ADDITIONAL REQUIREMENTS

Documents shall be submitted to: Purchasing Office

Documents shall be submitted to:

Material certificates to ISO 10474 (3.1B) & NACE, MR-01-75 Materialcertificates

Performance test certificates for valve-actuator assembly

Distribution Office

SPARE PARTS DOCUMENTSE-SPIR plus 7 printed copy

TIMING FOR SUBMITTAL

Documents shall be submitted to:Originals

OPERATING DOCUMENTS

TEST AND INSPECTION DOCUMENTS Prints

rencies

Pneumatic/Hydraulic Diagram showing allcomponents and fittings with sizes

Prints


Appendix – 6

Tables Of Compliances (5 Sheets)

Appendix 6

Page 1 OF 5

The Vendor shall confirm below their acceptance of all the clauses contained in the Specification and DEP 31.40.70.30-PDO or otherwise make clarifications or exceptions to be noted in the following tables and submit with their offer:

Table of Compliance with the Specification, ANR-107-IN-7771-00003-0001

SPEC. REF NO.

CONFORMSY/N

ALTERNATIVEY/N

CLARIFICATION

1.0

2.0

3.0

4.1

4.2

4.3

4.4

4.5

4.6

5.0

6.0

6.1

7.0

8.0

9.1

9.2

9.3

10.1

10.2

10.3

10.4.1

10.4.2

10.5

10.6

10.7

10.8

10.9

10.10

10.11

10.12

Appendix 6

Page 2 OF 5

10.13

10.14

10.15.1

10.15.2

10.15.3

10.15.4

10.15.5

11.0

12.0

13.0

14.0

Appendix 1

Appendix 2

Appendix 3

Appendix 4

Appendix 5

Appendix 6

Appendix 6

Page 3 OF 5

Table of Compliance with DEP 31.40.70.30-PDO (SP 1081).

CONFORMSY/N

ALTERNATIVEY/N

CLARIFICATIONSPEC. REF NO.

GEN IPF SPEC

1.1

1.2

1.3.1

1.3.2

1.4

1.5

2.1.1

2.1.2

2.1.2.1

2.1.2.2

2.1.2.3

2.1.2.4

2.1.2.5

2.1.3.1

2.1.3.2

2.1.3.3

2.1.3.4

2.1.3.5

2.1.3.6

2.1.4

2.1.4.2

2.1.4.3

2.1.4.4

2.1.5.1

2.1.5.2

2.1.6

2.1.6.1

2.1.6.2

2.1.6.3

2.1.6.4

2.1.6.5

Appendix 6

Page 4 OF 5

CONFORMSY/N

ALTERNATIVEY/N


GEN IPF SPEC

2.1.6.6

2.1.6.7

2.1.7

2.2.1

2.2.1.1

2.2.1.2

2.2.2

2.2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.4

2.5

3.1.1 N/A N/A

3.1.2 N/A N/A

3.1.3 N/A N/A

3.2.1 N/A N/A

3.2.2 N/A N/A

3.3 N/A N/A

4 N/A

4.1.1 N/A

4.1.2 N/A

4.1.2.1 N/A

4.1.2.2 N/A

4.1.2.3 N/A

4.1.3 N/A

4.1.4 N/A

4.2 N/A

4.3.1 N/A

4.3.1.1 N/A

4.3.1.2 N/A

4.3.2 N/A

Appendix 6

Page 5 OF 5

CONFORMSY/N

ALTERNATIVEY/N


GEN IPF SPEC

4.3.2.1 N/A

4.3.2.2 N/A

4.4 N/A

4.5.1 N/A

4.5.2 N/A

5 N/A N/A

5.1 N/A N/A

5.1.1 N/A N/A

5.1.2 N/A N/A

5.1.3 N/A N/A

5.1.4 N/A N/A

5.1.5.1 N/A N/A

5.1.5.2 N/A N/A

5.1.5.3 N/A N/A

5.1.5.4 N/A N/A

5.1.6 N/A N/A

5.3 N/A N/A

5.4 N/A N/A

5.6 N/A N/A

6.1

6.3

6.4

7

8

App A

App B

App C

App D

App E

App F