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ACS800 Multidrive Thyristor Supply Unit ACS800 多 TSU Zhang Gang 2005/07/05

ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

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ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU. Zhang Gang 2005/07/05. Common supply modules / TSU. TSU = Thyristor supply unit ( 380 V - 830 V ) From 680 kVA upto 3600 kVA ( 6 pulse ) Two antiparallel bridges (4Q) DC Choke for current smoothing - PowerPoint PPT Presentation

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Page 1: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 Multidrive

Thyristor Supply Unit

ACS800 多传动 TSU

Zhang Gang 2005/07/05

Page 2: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 2 Internal use only!Internal use only!

Common supply modules / TSU

TSU = Thyristor supply unit

( 380 V - 830 V )From 680 kVA upto 3600 kVA ( 6 pulse )

Two antiparallel bridges (4Q)

DC Choke for current smoothing

Autotransformer for improved line commutation while generating

Microprocessor ControlSoftware parameters for good functionality and reliability

Independent unit

Auxiliary control by I/O or through fieldbus

Comissioning by panel and/or DriveWindow

Charging of capacitors

Internal protections

Page 3: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 3 Internal use only!Internal use only!

TSU 6-pulse [ B4 / B5 ] / Summary

Trafo400V / 230V

F F F

K K K K K

A A Air-Circuit-breaker

Earthing-Switch

(Option)

Forw

ard

Bri

dg

e

B4 /

B5

Choke

Revers

e B

ridge

B4 /

B5

Page 4: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 4 Internal use only!Internal use only!

TSU B4/B5 晶闸管整流单元

AC

ThyristorSupply

Unit

ThyristorSupply

Unit

525 kVA 525 kVA

DC

B4 - B5 size

Page 5: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 5 Internal use only!Internal use only!

Main Circuit Diagram Of TSU TSU 主回路

UcUd

V11 V13

V24 V26 V22

V14 V16 V12

V21 V23 V25

V15

3a

3~

3b

4

Forward bridge Reverse bridge Intermediate circuit (DC) reactor

1 2

Page 6: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 6 Internal use only!Internal use only!

Main Circuit Diagram Of TSU TSU 主回路

Page 7: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 7 Internal use only!Internal use only!

TSU – B1~B3

3a

4

3b

I/O Board

Boards

ACU ICU Drive sections

Page 8: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 8 Internal use only!Internal use only!

TSU – B4/B5

ACU ICU Drive sections1 2

3a

5

4

3b

Boards

I/O Board

TSU

Page 9: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 9 Internal use only!Internal use only!

ACS800 多传动 TSU 模块装在 RITTAL TS8 柜体中TSU module in RITTAL TS8 cabinet

Page 10: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 10 Internal use only!Internal use only!

Basic Information 公共供电单元 / TSU 基本信息

TSU = 晶闸管供电单元 ( 380 V - 830 V )

从 680 kVA 到 3600 kVA ( 6 脉波 )两个反并联的桥 (4Q)

直流电抗器,平波作用自耦变压器用于发电时改善线路换向

微处理器控制软件参数用于设定复杂功能和提高可靠性独立的单元可以通过 I/O 或现场总线控制可通过控制盘或 DriveWindow 调试电容充电内部保护

Page 11: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 11 Internal use only!Internal use only!

6 - Pulse TSU 6脉波 TSU

Page 12: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 12 Internal use only!Internal use only!

12 - Pulse TSU 12 脉波 TSU

Master

Slave

12-pulse master, 12-pulse slave

Page 13: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 13 Internal use only!Internal use only!

Master

Slave

12/6-Pulse Master, 12-Pulse Slave

12 - Pulse TSU 12 脉波 TSU

Page 14: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 14 Internal use only!Internal use only!

AutoTransformer 自耦变压器

TSU Control Board

UVW

Uc

L+

L–

Page 15: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 15 Internal use only!Internal use only!

TSU power range TSU 功率范围

ThyristorSupply

Unit

Thyristor Supply Unit (TSU) for regenerative systems

440, 460, 500 V

525, 575, 660, 690 V

12 - 2100 kVA

16 - 2600 kVA

90 - 3600 kVA

380, 400, 415 V

Module DC Choke Power Ratings [kVA]380-415V 440-500V 525-690V

TSUB1...B3 Internal 12..420 16..525 90..525B4...B5 External 680..2100 850..2600 850..3600

Internal DC Choke

Page 16: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 16 Internal use only!Internal use only!

TSU types 晶闸管整流单元型号

Page 17: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 17 Internal use only!Internal use only!

Boards of TSU TSU 电路板

Page 18: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 18 Internal use only!Internal use only!

Boards 电路板

Page 19: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 19 Internal use only!Internal use only!

Connections of boards 电路板的连接

Page 20: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 20 Internal use only!Internal use only!

SDCS - CON - 2

2

1 3

4 6 8

5 7S2

ABB DDCS+ASIC

X21 X11

D33 D35

D31 D32

X13

X12

X1X2

X17

X18

H1

X33

X16

SS

DC

S-C

ON

-2

SS

DC

S-I

OE

-2

AM

C-D

C

24,7 cm

24,5

cm

X37 X14

Normal startStart with initial values

S2 Selection

Control Panel CDP312connection

Master / Slave opticalconnection

Page 21: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 21 Internal use only!Internal use only!

Code

.L8

E 1

E 2

A XX

E 3E 4

E 5

E 6

F XX

Description

Normal situation; no fault, no alarm

During downloading (PC->drive) sequence

Program is not running

Not in use

Not in use

No control program in memory

Alarm, same number as in Fault logger, shown only ifno fault is active

Incompatible hardware

Ram memory test error

ROM memory test error

Fault, same number as in fault logger

Seven Segment Display 七段数码显示

Page 22: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 22 Internal use only!Internal use only!

230 V/115 V AC Supply

LNX96 X99 F1

Input voltageselection

2 1

SW 1

R elay output 230 V /3A

Fuse:T3.15A 250V

-+

X95

M 1

1

Backup supplyfor SDCS-PO W -1

X3713

1426

X5 X4 X3

AB

15V24V

Encoder supplyselection X5, X4, X3

5 V

AB

12 V

24 V AB

15V24V

AB

AB

15V24V

AB

AB

15V24V

AB

135

These supportsshould be m etallic

DO 8

SDCS-POW-1 SDCS-IOE-2

S D C S-IO E -2

R2

X21

X1

conductive supports

D1

100

M P2 M P1

Page 23: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 23 Internal use only!Internal use only!

X3

60

SDCS-UCM-1

X2 X1

-Uc +Uc

nominal motor voltage690V

600V

500V

400V

400V

500V

600V

690V

15

0

SDCS-UCM-1SDCS-IOB-21

S8 S7

R 1

SDCS-IO B-2x

DI1

R 2

W 13

W 11

W 9

W 7

W 5

W 3

W 1 W 2

W 4

W 6

W 8

W 10

W 12

W 14

W 15W 16

X6

X5

X4

X1

X3

4

21

3

K 1

K 2

K 3

K 4

K 5

K 8

1

3 4

2

S7D I7

S8D I8

2m s 10m s1

3 4

2

Filter

1 2

1 21 23 4

3 43 4

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DO1

DO2

DO3

DO4

DO5

DO6

DO7

DO8

1

1

1

X7 1

97 .5

5

4

C ondu ctivesu pports

R 3

R 4

R 5

R 6

R 7

R 8

Page 24: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 24 Internal use only!Internal use only!

GC

X113

X1

X213

X2

SDCS-PIN-41

T4 T1 T6 T3 T2 T5

A B C D E F

Conductivesupports

Isolatingsupports G

CGC

GC

GC

GC

270

10

0

SDCS-PIN-41 & SDCS-PIN-51

X41

3

X31

3

X21

3

X11

3

X51

3

X13

S2 S1

X23 X24 X25

R1.......R21

X12 X13 X413X313

X22 X122

X12

U1

V1

W1

D1

C1

W5 W4 W3 W2 W1

W16 W15 W14 W13 W12

W26 W25 W24 W23 W22

W11 W9 W8 W7 W6

W21 W20 W19 W18 W17

W5

R123

R22R26

1 2 2 21 1

SDCS-PIN-51Conductivesupports

Isolatingsupports

One NTCTwo NTCS3

W10 W70

W80

W71

W81

W72

W82W83 Flat cable GND

305

10

0

Page 25: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 25 Internal use only!Internal use only!

SDCS-PIN-51R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26UN

ACN 674 0016 5

ACN 674 0032 5

ACN 674 0047 5

ACN 674 0088 5

ACN 6x4 0175 5

ACN 6x4 0250 5

ACN 6x4 0375 5

ACN 6x4 0525 5

ACN 654 0855 5

ACN 654 1405 5

ACN 654 2120 5

ACN 654 2600 5

ACN 6x4 0090 6

ACN 6x4 0175 6

ACN 6x4 0250 6

ACN 6x4 0375 6

ACN 6x4 0525 6

ACN 654 0855 6

ACN 654 1405 6

ACN 654 2600 6

ACN 654 3600 6

ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6

ACN 654 3100 6

ACN 654 3520 6

ACN 654 4310 6

500

500

500

500

500

500

500

500

500

500

500

500

690

690

690

690

690

690

690

690

690

830

830

830

830

TSU Module

Page 26: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 26 Internal use only!Internal use only!

Resistor

Supply Voltage W1, 6, 12, 17, 22 W2, 7, 13, 18, 23 W3, 8, 14,

19, 24

500V

690V

830V

SDCS-PIN-51

Un-cut zero ohm resistor

Cut zero ohm resistor

Page 27: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 27 Internal use only!Internal use only!

AMC-DC

AMC-DC

CH 3

TxD

RxD

TxD

RxD

CH 0TxD

RxD

CH 2

15,6 cm

8,4

cm

Programs arerunning

Fault

Power On

Page 28: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 28 Internal use only!Internal use only!

Digital Outputs 数字输出X4.1

X4 .2

X4.3

X4.4

X4.5

X4.6

X4.7

X4.8

X5.1

X5 .2

X5.3

X5.4

X5.5

X5.6

X5.7

X5.8

D O 1

D O 2

D O 3

D O 4

D O 5

D O 6

D O 7

D O 8

Fan Control

Ready

Main contactor

Programmable I/O

Programmable I/O

Programmable I/O

Programmable I/O

Fault indication

Page 29: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 29 Internal use only!Internal use only!

Digital Inputs 数字输入

G NDI

D I2

D I4

D I5

D I6

D I7

D I8

X 6.3

X6.5

X6.6

X6.8

X7:2

X7:4

GNDE

+4 8 V

W 2

W 5 W 6

W 7 W 8

W 11 W 12

X6.1

X6.2

W 1

R1100n

681+

-6 81

V1

W 3 W 4

D I1

D I3

R2

R3

R4X6.4

R5

R6

W 9 W 10

R7X6.7

R8

W 13 W 14

W 15 W 16

X7:11 00 n

+48VX 7:3

+

FAN & thermistor

ON/OFF Control

Main Contactor

ProgrammableExternal earth fault

ProgrammableMaster or slave ready

RESET

ProgrammableFunction Selection

ProgrammableMode Control

Earthing capacitor

Page 30: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 30 Internal use only!Internal use only!

DC Voltage Control DC 电压控制

Page 31: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 31 Internal use only!Internal use only!

Capacitance Values 逆变模块电容值

Page 32: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 32 Internal use only!Internal use only!

Capacitance Values 逆变模块电容值

Page 33: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 33 Internal use only!Internal use only!

DC-choke Values 电抗器值

Frame L/H

B1 1250

B2 300

B3 140

B4 55

B5 30

Page 34: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 34 Internal use only!Internal use only!

TSU bridge selection TSU 正桥 / 反桥的选择

Page 35: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 35 Internal use only!Internal use only!

Bridge Change Logic 正反桥切换逻辑

Page 36: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 36 Internal use only!Internal use only!

Start with DI2 DI2 启动 TSU 时序

DI2 ON

Fan Control

Main Contactor Control

Fan confirm

Main Contactor confirm

Fan confirm < 12s

TSU RUNNING

Synchronizing > 0.5s

Page 37: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 37 Internal use only!Internal use only!

Start with DI2+FB DI2+FB启动时序

Page 38: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 38 Internal use only!Internal use only!

Group 1 ACTUAL VALUESGroup 2 ACTUAL VALUESGroup 3 12 PULSE SIGNALSGroup 4 INFORMATIONGroup 7 CONTROL WORDSGroup 8 STATUS WORDSGroup 9 FAULT/ALARM WORDSGroup 14 DIGITAL OUTPUTSGroup 15 ANALOG OUTPUTSGroup 16 SYS CONTROL INPUTSGroup 18 LED PANEL CTRLGroup 19 DATA STORAGEGroup 20 LIMITS

Parameters

Page 39: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 39 Internal use only!Internal use only!

Group 23 VOLTAGE REFERENCEGroup 30 FAULT FUNCTIONSGroup 40 UNDERVOLT MONITGroup 47 12 PULSE OPERATIONGroup 51 COMMUNICATION MODULEGroup 70 DDCS CONTROLGroup 90 D SET REC ADDRGroup 91 D SET REC ADDRGroup 92 D SET TR ADDRGroup 93 D SET TR ADDRGroup 94 CONV VALUE SELECTGroup 98 OPTION MODULESGroup 99 START UP DATA

Parameters

Page 40: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 40 Internal use only!Internal use only!

2.11 RL DC CURRENTIntermediate circuit DC current in percents of the nominal value

2.12 RL DC VOLTAGEIntermediate circuit voltage in percents of the nominal value

2.13 RL MAINS VOLTAGESupply voltage in volts

2.14 FIRING ANGLEThyristor firing angle in degrees

2.15 CONV_VALUE_2MSSelected actual signal updated every 2ms.

2.16 CONV_VALUE_8MSSelected actual signal updated every 8ms.

Group 2 ACTUAL VALUES

Page 41: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 41 Internal use only!Internal use only!

Group 94 CONV VALUE SELECT

94.01 CONV VALUE 2MSSELSelects value for Parameter 2.15 CONV_VALUE_2MS.

94.02 CONV VALUE 8MSSELSelects value for Parameter 2.16 CONV_VALUE_8MS.

Page 42: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 42 Internal use only!Internal use only!

16.02 PARAMETER LOCKLOCKED / OPEN Default: OPEN

16.03 PASSCODE16.04 LOCAL LOCK

FALSE / TRUE Default: OFF16.11 BRIDGE FORCE

NO FORCE / FWD FORCE / REV FORCE Default: NO FORCE16.12 DI7 FUNCTION SEL

NOT USED / BRAKING ENABLE / LOW REF / COMBINATIONDefault: REV ENABLE

16.13 DI8 FWD BRIDGE SELNOT USED / DI OPEN Default: NOT USED

Group 16 SYS CONTROL INPUTS

Page 43: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 43 Internal use only!Internal use only!

99.01 Language English99.02 Device Name 099.09 Applic Restore No99.10 Drive ID number 099.20 Oper Mode Select 6 P Single99.21 Auto Trafo Ratio 100%99.22 S Conv Nom Curr 099.23 S Conv Nom Volt 0

Default

99 Start-up Data

Page 44: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 44 Internal use only!Internal use only!

99.24 Nom Supply Volt 50V99.25 Mains Phase order R-S-T99.26 L Net FWD 099.27 L Net REV 099.28 L DC Reactor 099.29 C Capacitance 099.30 Conv Par Store 0

Default

99 Start-up Data

Page 45: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 45 Internal use only!Internal use only!

Page 46: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 46 Internal use only!Internal use only!

Page 47: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 47 Internal use only!Internal use only!

正桥 fan

反桥 fan

Fan DI1

正桥风机

Page 48: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 48 Internal use only!Internal use only!

1

1

1

DI2

延时关断

X X

DI3

正桥、反桥风机过温保护

2

DO1 风机启动

2 DO3 主接触器合闸保持

3

FAN DI1

DC Choke 风机启动

DO2 TSU 故障

Page 49: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 49 Internal use only!Internal use only!

SDCS-IOB-2x

DC reactor 过温保护

启动按钮

急停回路

主接触器确认

接地故障保护回路

复位

SDCS-CON-2

正桥、反桥风机启动 DC choke

Page 50: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 50 Internal use only!Internal use only!

SDCS-IOB-2x

启动风机

故障指示

主接触器合闸

Page 51: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 51 Internal use only!Internal use only!

Page 52: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 52 Internal use only!Internal use only!

Page 53: ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU

ACS800 MD TSU - 53 Internal use only!Internal use only!