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ACS800 Multidrive Thyristor Supply Unit ACS800 多传动 TSU. Zhang Gang 2005/07/05. Common supply modules / TSU. TSU = Thyristor supply unit ( 380 V - 830 V ) From 680 kVA upto 3600 kVA ( 6 pulse ) Two antiparallel bridges (4Q) DC Choke for current smoothing - PowerPoint PPT Presentation
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ACS800 Multidrive
Thyristor Supply Unit
ACS800 多传动 TSU
Zhang Gang 2005/07/05
ACS800 MD TSU - 2 Internal use only!Internal use only!
Common supply modules / TSU
TSU = Thyristor supply unit
( 380 V - 830 V )From 680 kVA upto 3600 kVA ( 6 pulse )
Two antiparallel bridges (4Q)
DC Choke for current smoothing
Autotransformer for improved line commutation while generating
Microprocessor ControlSoftware parameters for good functionality and reliability
Independent unit
Auxiliary control by I/O or through fieldbus
Comissioning by panel and/or DriveWindow
Charging of capacitors
Internal protections
ACS800 MD TSU - 3 Internal use only!Internal use only!
TSU 6-pulse [ B4 / B5 ] / Summary
Trafo400V / 230V
F F F
K K K K K
A A Air-Circuit-breaker
Earthing-Switch
(Option)
Forw
ard
Bri
dg
e
B4 /
B5
Choke
Revers
e B
ridge
B4 /
B5
ACS800 MD TSU - 4 Internal use only!Internal use only!
TSU B4/B5 晶闸管整流单元
AC
ThyristorSupply
Unit
ThyristorSupply
Unit
525 kVA 525 kVA
DC
B4 - B5 size
ACS800 MD TSU - 5 Internal use only!Internal use only!
Main Circuit Diagram Of TSU TSU 主回路
UcUd
V11 V13
V24 V26 V22
V14 V16 V12
V21 V23 V25
V15
3a
3~
3b
4
Forward bridge Reverse bridge Intermediate circuit (DC) reactor
1 2
ACS800 MD TSU - 6 Internal use only!Internal use only!
Main Circuit Diagram Of TSU TSU 主回路
ACS800 MD TSU - 7 Internal use only!Internal use only!
TSU – B1~B3
3a
4
3b
I/O Board
Boards
ACU ICU Drive sections
ACS800 MD TSU - 8 Internal use only!Internal use only!
TSU – B4/B5
ACU ICU Drive sections1 2
3a
5
4
3b
Boards
I/O Board
TSU
ACS800 MD TSU - 9 Internal use only!Internal use only!
ACS800 多传动 TSU 模块装在 RITTAL TS8 柜体中TSU module in RITTAL TS8 cabinet
ACS800 MD TSU - 10 Internal use only!Internal use only!
Basic Information 公共供电单元 / TSU 基本信息
TSU = 晶闸管供电单元 ( 380 V - 830 V )
从 680 kVA 到 3600 kVA ( 6 脉波 )两个反并联的桥 (4Q)
直流电抗器,平波作用自耦变压器用于发电时改善线路换向
微处理器控制软件参数用于设定复杂功能和提高可靠性独立的单元可以通过 I/O 或现场总线控制可通过控制盘或 DriveWindow 调试电容充电内部保护
ACS800 MD TSU - 11 Internal use only!Internal use only!
6 - Pulse TSU 6脉波 TSU
ACS800 MD TSU - 12 Internal use only!Internal use only!
12 - Pulse TSU 12 脉波 TSU
Master
Slave
12-pulse master, 12-pulse slave
ACS800 MD TSU - 13 Internal use only!Internal use only!
Master
Slave
12/6-Pulse Master, 12-Pulse Slave
12 - Pulse TSU 12 脉波 TSU
ACS800 MD TSU - 14 Internal use only!Internal use only!
AutoTransformer 自耦变压器
TSU Control Board
UVW
Uc
L+
L–
ACS800 MD TSU - 15 Internal use only!Internal use only!
TSU power range TSU 功率范围
ThyristorSupply
Unit
Thyristor Supply Unit (TSU) for regenerative systems
440, 460, 500 V
525, 575, 660, 690 V
12 - 2100 kVA
16 - 2600 kVA
90 - 3600 kVA
380, 400, 415 V
Module DC Choke Power Ratings [kVA]380-415V 440-500V 525-690V
TSUB1...B3 Internal 12..420 16..525 90..525B4...B5 External 680..2100 850..2600 850..3600
Internal DC Choke
ACS800 MD TSU - 16 Internal use only!Internal use only!
TSU types 晶闸管整流单元型号
ACS800 MD TSU - 17 Internal use only!Internal use only!
Boards of TSU TSU 电路板
ACS800 MD TSU - 18 Internal use only!Internal use only!
Boards 电路板
ACS800 MD TSU - 19 Internal use only!Internal use only!
Connections of boards 电路板的连接
ACS800 MD TSU - 20 Internal use only!Internal use only!
SDCS - CON - 2
2
1 3
4 6 8
5 7S2
ABB DDCS+ASIC
X21 X11
D33 D35
D31 D32
X13
X12
X1X2
X17
X18
H1
X33
X16
SS
DC
S-C
ON
-2
SS
DC
S-I
OE
-2
AM
C-D
C
24,7 cm
24,5
cm
X37 X14
Normal startStart with initial values
S2 Selection
Control Panel CDP312connection
Master / Slave opticalconnection
ACS800 MD TSU - 21 Internal use only!Internal use only!
Code
.L8
E 1
E 2
A XX
E 3E 4
E 5
E 6
F XX
Description
Normal situation; no fault, no alarm
During downloading (PC->drive) sequence
Program is not running
Not in use
Not in use
No control program in memory
Alarm, same number as in Fault logger, shown only ifno fault is active
Incompatible hardware
Ram memory test error
ROM memory test error
Fault, same number as in fault logger
Seven Segment Display 七段数码显示
ACS800 MD TSU - 22 Internal use only!Internal use only!
230 V/115 V AC Supply
LNX96 X99 F1
Input voltageselection
2 1
SW 1
R elay output 230 V /3A
Fuse:T3.15A 250V
-+
X95
M 1
1
Backup supplyfor SDCS-PO W -1
X3713
1426
X5 X4 X3
AB
15V24V
Encoder supplyselection X5, X4, X3
5 V
AB
12 V
24 V AB
15V24V
AB
AB
15V24V
AB
AB
15V24V
AB
135
These supportsshould be m etallic
DO 8
SDCS-POW-1 SDCS-IOE-2
S D C S-IO E -2
R2
X21
X1
conductive supports
D1
100
M P2 M P1
ACS800 MD TSU - 23 Internal use only!Internal use only!
X3
60
SDCS-UCM-1
X2 X1
-Uc +Uc
nominal motor voltage690V
600V
500V
400V
400V
500V
600V
690V
15
0
SDCS-UCM-1SDCS-IOB-21
S8 S7
R 1
SDCS-IO B-2x
DI1
R 2
W 13
W 11
W 9
W 7
W 5
W 3
W 1 W 2
W 4
W 6
W 8
W 10
W 12
W 14
W 15W 16
X6
X5
X4
X1
X3
4
21
3
K 1
K 2
K 3
K 4
K 5
K 8
1
3 4
2
S7D I7
S8D I8
2m s 10m s1
3 4
2
Filter
1 2
1 21 23 4
3 43 4
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DO1
DO2
DO3
DO4
DO5
DO6
DO7
DO8
1
1
1
X7 1
97 .5
5
4
C ondu ctivesu pports
R 3
R 4
R 5
R 6
R 7
R 8
ACS800 MD TSU - 24 Internal use only!Internal use only!
GC
X113
X1
X213
X2
SDCS-PIN-41
T4 T1 T6 T3 T2 T5
A B C D E F
Conductivesupports
Isolatingsupports G
CGC
GC
GC
GC
270
10
0
SDCS-PIN-41 & SDCS-PIN-51
X41
3
X31
3
X21
3
X11
3
X51
3
X13
S2 S1
X23 X24 X25
R1.......R21
X12 X13 X413X313
X22 X122
X12
U1
V1
W1
D1
C1
W5 W4 W3 W2 W1
W16 W15 W14 W13 W12
W26 W25 W24 W23 W22
W11 W9 W8 W7 W6
W21 W20 W19 W18 W17
W5
R123
R22R26
1 2 2 21 1
SDCS-PIN-51Conductivesupports
Isolatingsupports
One NTCTwo NTCS3
W10 W70
W80
W71
W81
W72
W82W83 Flat cable GND
305
10
0
ACS800 MD TSU - 25 Internal use only!Internal use only!
SDCS-PIN-51R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26UN
ACN 674 0016 5
ACN 674 0032 5
ACN 674 0047 5
ACN 674 0088 5
ACN 6x4 0175 5
ACN 6x4 0250 5
ACN 6x4 0375 5
ACN 6x4 0525 5
ACN 654 0855 5
ACN 654 1405 5
ACN 654 2120 5
ACN 654 2600 5
ACN 6x4 0090 6
ACN 6x4 0175 6
ACN 6x4 0250 6
ACN 6x4 0375 6
ACN 6x4 0525 6
ACN 654 0855 6
ACN 654 1405 6
ACN 654 2600 6
ACN 654 3600 6
ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6
ACN 654 3100 6
ACN 654 3520 6
ACN 654 4310 6
500
500
500
500
500
500
500
500
500
500
500
500
690
690
690
690
690
690
690
690
690
830
830
830
830
TSU Module
ACS800 MD TSU - 26 Internal use only!Internal use only!
Resistor
Supply Voltage W1, 6, 12, 17, 22 W2, 7, 13, 18, 23 W3, 8, 14,
19, 24
500V
690V
830V
SDCS-PIN-51
Un-cut zero ohm resistor
Cut zero ohm resistor
ACS800 MD TSU - 27 Internal use only!Internal use only!
AMC-DC
AMC-DC
CH 3
TxD
RxD
TxD
RxD
CH 0TxD
RxD
CH 2
15,6 cm
8,4
cm
Programs arerunning
Fault
Power On
ACS800 MD TSU - 28 Internal use only!Internal use only!
Digital Outputs 数字输出X4.1
X4 .2
X4.3
X4.4
X4.5
X4.6
X4.7
X4.8
X5.1
X5 .2
X5.3
X5.4
X5.5
X5.6
X5.7
X5.8
D O 1
D O 2
D O 3
D O 4
D O 5
D O 6
D O 7
D O 8
Fan Control
Ready
Main contactor
Programmable I/O
Programmable I/O
Programmable I/O
Programmable I/O
Fault indication
ACS800 MD TSU - 29 Internal use only!Internal use only!
Digital Inputs 数字输入
G NDI
D I2
D I4
D I5
D I6
D I7
D I8
X 6.3
X6.5
X6.6
X6.8
X7:2
X7:4
GNDE
+4 8 V
W 2
W 5 W 6
W 7 W 8
W 11 W 12
X6.1
X6.2
W 1
R1100n
681+
-6 81
V1
W 3 W 4
D I1
D I3
R2
R3
R4X6.4
R5
R6
W 9 W 10
R7X6.7
R8
W 13 W 14
W 15 W 16
X7:11 00 n
+48VX 7:3
+
FAN & thermistor
ON/OFF Control
Main Contactor
ProgrammableExternal earth fault
ProgrammableMaster or slave ready
RESET
ProgrammableFunction Selection
ProgrammableMode Control
Earthing capacitor
ACS800 MD TSU - 30 Internal use only!Internal use only!
DC Voltage Control DC 电压控制
ACS800 MD TSU - 31 Internal use only!Internal use only!
Capacitance Values 逆变模块电容值
ACS800 MD TSU - 32 Internal use only!Internal use only!
Capacitance Values 逆变模块电容值
ACS800 MD TSU - 33 Internal use only!Internal use only!
DC-choke Values 电抗器值
Frame L/H
B1 1250
B2 300
B3 140
B4 55
B5 30
ACS800 MD TSU - 34 Internal use only!Internal use only!
TSU bridge selection TSU 正桥 / 反桥的选择
ACS800 MD TSU - 35 Internal use only!Internal use only!
Bridge Change Logic 正反桥切换逻辑
ACS800 MD TSU - 36 Internal use only!Internal use only!
Start with DI2 DI2 启动 TSU 时序
DI2 ON
Fan Control
Main Contactor Control
Fan confirm
Main Contactor confirm
Fan confirm < 12s
TSU RUNNING
Synchronizing > 0.5s
ACS800 MD TSU - 37 Internal use only!Internal use only!
Start with DI2+FB DI2+FB启动时序
ACS800 MD TSU - 38 Internal use only!Internal use only!
Group 1 ACTUAL VALUESGroup 2 ACTUAL VALUESGroup 3 12 PULSE SIGNALSGroup 4 INFORMATIONGroup 7 CONTROL WORDSGroup 8 STATUS WORDSGroup 9 FAULT/ALARM WORDSGroup 14 DIGITAL OUTPUTSGroup 15 ANALOG OUTPUTSGroup 16 SYS CONTROL INPUTSGroup 18 LED PANEL CTRLGroup 19 DATA STORAGEGroup 20 LIMITS
Parameters
ACS800 MD TSU - 39 Internal use only!Internal use only!
Group 23 VOLTAGE REFERENCEGroup 30 FAULT FUNCTIONSGroup 40 UNDERVOLT MONITGroup 47 12 PULSE OPERATIONGroup 51 COMMUNICATION MODULEGroup 70 DDCS CONTROLGroup 90 D SET REC ADDRGroup 91 D SET REC ADDRGroup 92 D SET TR ADDRGroup 93 D SET TR ADDRGroup 94 CONV VALUE SELECTGroup 98 OPTION MODULESGroup 99 START UP DATA
Parameters
ACS800 MD TSU - 40 Internal use only!Internal use only!
2.11 RL DC CURRENTIntermediate circuit DC current in percents of the nominal value
2.12 RL DC VOLTAGEIntermediate circuit voltage in percents of the nominal value
2.13 RL MAINS VOLTAGESupply voltage in volts
2.14 FIRING ANGLEThyristor firing angle in degrees
2.15 CONV_VALUE_2MSSelected actual signal updated every 2ms.
2.16 CONV_VALUE_8MSSelected actual signal updated every 8ms.
Group 2 ACTUAL VALUES
ACS800 MD TSU - 41 Internal use only!Internal use only!
Group 94 CONV VALUE SELECT
94.01 CONV VALUE 2MSSELSelects value for Parameter 2.15 CONV_VALUE_2MS.
94.02 CONV VALUE 8MSSELSelects value for Parameter 2.16 CONV_VALUE_8MS.
ACS800 MD TSU - 42 Internal use only!Internal use only!
16.02 PARAMETER LOCKLOCKED / OPEN Default: OPEN
16.03 PASSCODE16.04 LOCAL LOCK
FALSE / TRUE Default: OFF16.11 BRIDGE FORCE
NO FORCE / FWD FORCE / REV FORCE Default: NO FORCE16.12 DI7 FUNCTION SEL
NOT USED / BRAKING ENABLE / LOW REF / COMBINATIONDefault: REV ENABLE
16.13 DI8 FWD BRIDGE SELNOT USED / DI OPEN Default: NOT USED
Group 16 SYS CONTROL INPUTS
ACS800 MD TSU - 43 Internal use only!Internal use only!
99.01 Language English99.02 Device Name 099.09 Applic Restore No99.10 Drive ID number 099.20 Oper Mode Select 6 P Single99.21 Auto Trafo Ratio 100%99.22 S Conv Nom Curr 099.23 S Conv Nom Volt 0
Default
99 Start-up Data
ACS800 MD TSU - 44 Internal use only!Internal use only!
99.24 Nom Supply Volt 50V99.25 Mains Phase order R-S-T99.26 L Net FWD 099.27 L Net REV 099.28 L DC Reactor 099.29 C Capacitance 099.30 Conv Par Store 0
Default
99 Start-up Data
ACS800 MD TSU - 45 Internal use only!Internal use only!
ACS800 MD TSU - 46 Internal use only!Internal use only!
ACS800 MD TSU - 47 Internal use only!Internal use only!
正桥 fan
反桥 fan
Fan DI1
正桥风机
ACS800 MD TSU - 48 Internal use only!Internal use only!
1
1
1
DI2
延时关断
X X
DI3
正桥、反桥风机过温保护
2
DO1 风机启动
2 DO3 主接触器合闸保持
3
FAN DI1
DC Choke 风机启动
DO2 TSU 故障
ACS800 MD TSU - 49 Internal use only!Internal use only!
SDCS-IOB-2x
DC reactor 过温保护
启动按钮
急停回路
主接触器确认
接地故障保护回路
复位
SDCS-CON-2
正桥、反桥风机启动 DC choke
ACS800 MD TSU - 50 Internal use only!Internal use only!
SDCS-IOB-2x
启动风机
故障指示
主接触器合闸
ACS800 MD TSU - 51 Internal use only!Internal use only!
ACS800 MD TSU - 52 Internal use only!Internal use only!
ACS800 MD TSU - 53 Internal use only!Internal use only!