Accessories10110.03 DXF module for KEL-ASSIST 100 DXF interface and software extension for CAD data import. ... 13 KEL-VERA KEL-VARIA KEL-VIVA KEL-VISTA KEL-VITA 10720.48 Internal

Accessories

2

KEL-VERAOur objective of continuous further de-velopment has resulted in this modern,visionary concept. The newly-designedhydrostatic guideways satisfy the highestdemands, both in universal use and pro-duction grinding.

KEL-VARIAThese CNC cylindrical grinding machines have been developed to meet the most stringentquality requirement. Exhaustive application studies and the use of state-of-the-art instru-ments for development and in manufacturinghave resulted in this universal modular design.

KEL-VIVAThese CNC universal cylindrical grindingmachines – designed as application-orienta-ted package machines – satisfy the highest levels of accuracy and quality. For deman-ding customers, their especially attractive price will come as a pleasant surprise.

KEL-VISTAKEL-VISTA: The machine range with the best possible view on the machining process. It is innovative, ergonomic when it comes to set-ups and operation and most cost-effective.

KEL-VITAThe latest Kellenberger CNC-Universal Grinding Machine with linear glass scales as standard on X- and Z-axes with the GEFanuc 310is control are together a po-werful performance pachage. Just perfect.

At a glance

3

CNC control system/PC software and hardware 4

Wheelhead equipment and accessories 6

Internal grinding spindles and accessories 7

Workhead and accessories 15

Tailstock and accessories 16

Manual workholding devices 17

Power-actuated clamping devices 20

Steady rests and workpieces supports 22

Dressing devices, accessories and tools 24

Measuring systems and Gap control units 29

Coolant fi lter units and accessories 31

Miscellaneous assessories 34

Documentation 35

Services and Courses 36

Contents

4

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

CNC control system/PC software and hardware

4025.08 Flash Card 128 MB

Required to store and save KEL-EASY programms. Additional possibility to save ISO-programms through interface RS 232.Inkl. PCMCIA-Adapter.

10110.01 KEL-ASSIST 100

Software package supporting creation of profi le dressing and contour grinding programs. Includes: Win-Wop and Vektor-CAD.

10110.02 Threading module for KEL-ASSIST 100

An extension module supporting creation of programs for dressing of standard metric threads according to ISO 68 / DIN 13, inch threads according to UN and special threads.

Not useable in combination with KEL-THREAD.

10110.03 DXF module for KEL-ASSIST 100

DXF interface and software extension for CAD data import.

10110.04 KEL-THREAD, standard threads

Software package supporting creation of programs for dressing of standard metric threads according to ISO 68 / DIN 13 and inch threads according to UN.

�

� � � � �

� � � � �

� � � �

� � � � �

5

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

10110.05 KEL-POLY, out of round grinding

Software package supporting creation of programs for any non-cylindrical contours such as excenters, polygons, ellipses and other progressively changing contours. DXF interface for CAD data import.

10110.07 KEL-EDIT for CNC control of GRINDplusIT

GRINDplusIT off-line programming desk includs: Keyboard TE 530L & specifi c softkey buttons Data cable for RS 232 interface Systemsoftware on CD

10120.00 Telediagnosis KEL-REMOTE for CNC control GRINDplusIT for digital phone line

A hardware and software package supporting external access of KELLENBERGER to customer’s CNC. Access to the control is possible only with customer’s permission.

10120.01 Telediagnosis KEL-REMOTE for CNC control GRINDplusIT for analogue phone line


10120.04 Telediagnosis KEL-REMOTE for CNC control GE FANUC 310is for digital phone line


10120.05 Telediagnosis KEL-REMOTE for CNC control GE FANUC 310is for analogue phone line


� � � �

� � �

� � �

� � �

� � �

� � �

6

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Wheelhead equipment and accessories

10600.03 Grinding wheel fl ange dia.127 mm

Including on outside balancing segments for grinding wheels dia. 300 –400 mm. Centering bore 127 mm. Clamping range 22–63 mm.

10600.05 Grinding wheel fl ange dia.203.2 mm

Including on outside balancing segments for grinding wheels dia. 450–500 mm. Centering bore 203.2 mm. Clamping range 25–80 mm.

10600.06 Grinding wheel fl ange for additional grinding tool

Including on outside balancing segments for grinding wheels dia. 300–400 mm. Centering bore 127 mm. Clamping range 18–48 mm.Cone 50 mm.

10620.01 Balancing device

For static balancing of grinding wheels.(for grinding wheels up to dia. 500 mm)

� � � � �

� � � � �

� � �

� � � � �

7

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Internal grinding spindles and accessories

4013.01 Belt-driven, high-performance internal and face grinding spindle REN 828

Running on sealed hybrid bearings.Revolution speed range 8‘500 –28‘000 r.p.m.Suitable for bore dia. >20 mm.Including pulleys and belts.


Running on sealed hybrid bearings.Revolution speed range 12‘500 –42‘000 r.p.m.Suitable for bore dia. 6–30 mm.Including pulleys and fl at belts.


Running on sealed hybrid bearings.Revolution speed range 17‘500 –60‘000 r.p.m.Suitable for bore dia. 3 –20 mm.Including pulleys and fl at belts.

10700.20 Belt-driven internal grinding spindle HJN 828

With hybrid bearings. Speed range 9000 to 28000 r.p.m. Suitable for bores dia. > 20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.


With hybrid bearings. Speed range 15000 to 42000 r.p.m. Suitable for bores dia. 6 –30 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.


With hybrid bearings. Speed range 20000 to 60000 r.p.m. Suitable for bores dia. 3–20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.

�

�

�

�

�

�

8

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


10700.32 Belt-driven internal grinding spindle REN 828

With hybrid bearings. Speed range 9000 to 28000 r.p.m. Suitable for bores dia. > 20 mm. Including pulleys and V-belts. Available only in combination with the appropriate operating unit.





10710.20 High frequency internal grinding spindle MFV 1230

Speed range from 12000 to 30000 r.p.m. Suitable for bores dia. > 20 mm. Available only in combination with the appropriate operating unit. Internal quills type 28 are available as an option.

10710.22 High frequency internal grinding spindle MFV 1260

Speed range from 19500 to 60000 r.p.m. Suitable for bores dia. 3 –30 mm. Available only in combination with the appropriate operating unit. Internal quills type 42 are available as an option.

10710.24 High frequency internal grinding spindle MFZ 1090

Speed range from 45000 to 90000 r.p.m. Suitable for borings with dia. < 16 mm. Available only in combination with an appropriate operating unit. Spring collet clamping dia.12, clamping range 0.5 ... 7 mm. Including 2 spring collets dia. 3 mm and dia. 6 mm.

�

�

�

� � �

� � �

� �

9

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

10710.30 High frequency internal grinding spindle MFM 1224/42

Speed range from 4‘050 to 42‘000 r.p.m. Suitable for bores dia. > 20 mm. Available only in combination with the appropriate operating unit. Internal quills type 21 are available as an option.

10710.31 High frequency internal grinding spindle MFM 1242/60

max. speed 60‘000 r.p.m. Suitable for bores dia. 3 –30 mm. Available only in combination with the appropriate operating unit. Internal quills type 28 are available as an option.

10710.32 High frequency internal grinding spindle MFM 1290

max. speed 90‘000 r.p.m. Suitable for bores dia. < 16 mm. Available only in combination with the appropriate operating unit. Internal quills type 50 are available as an option.

� �

� �

� �

10

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


10721.00 Internal grinding quill HJND 21-1625

Including 2 threaded bolts and 1 quill extension for sticking of grinding wheel.















� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

11

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA
















10720.28 Internal grinding quill HJND 42-736 10720.30 Internal grinding quill HJND 42-918









� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

� � � �

12

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


















� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

� �

13

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA














10721.20 Face grinding quill HJNP 21

Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm.

10720.72 Face grinding quill HJNP 28 for belt-driven internal grinding spindle 828

Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm. Including pulley (n = 5500 r.p.m.) and belts.

10720.74 Face grinding quill HJNP 28

Intended for clamping of face grinding wheels. Suitable for bores dia. > 100 mm.

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� � �

� �

� � �

� � � �

14

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


10730.05 Spring collet chuck HJNZ 21

Including 2 spring collets dia. 3 mm and dia. 6 mm.





� �

� � � � �

� � � �

� �

� � �

15

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Workhead and accessories

�

�

� � � � �

� � � �

�

4031.01 Sine bar attachment for direct angular fi ne setting using gauge blocks

Adjustment range for sine bar 0–35°.Fastening of stand at the front side of the wheel-head.Including: 1 cover and 1 conversion tableNot included: stand and dial-gauge

4031.02 Coolant supply through workhead spindle

In combination with the manual drawbar from thestandard equipment.

10870.34 Backlash free driving fl ange

The fl ange is used for driving the workpiece (e.g. for thread grinding, work with the C-axis or corresponding workholding systems to be mounted on).

10870.60 Coolant supply through the workhead spindle

Available only in combination with the pneumatic clamping device or the manual clamping tube from the standard accessories. Recommended accessories: Coolant switch-off system for table equipment.

10880.00 Mobil hand panel

It includes confi rmation key to release the axes in set-up mode (analog to the confi rmation key on the main panel). Additional push button to rotate the work spindle in jogging feed mode.

16

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Tailstock and accessories

4030.05 Air-cushioning for easy tailstock repositioning

Used for slight shifting of the tailstock on the longitudinal table. Available only in combination with the service unit for pneumatic auxiliary functions.

10970.60 Spring preloaded centre pointe

Suitable for clamping of light and slender workpieces. Prestressing of spring 5–60 N. Including two Morse 1 centres.Available only with a standard tailstock.

10970.80 Air-cushioning for easy tailstock repositioning

Used for slight shifting of the tailstock on the longitudinal table. Available only in combination with the service unit for pneumatic auxiliary functions.

�

� � � � �

� � � �

17

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Manual workholding devices

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

11000.00 Three-jaw chuck, spiral type, size 160 mm

Self-centering clamping, including 1 set of hardened jaws for internal and external clamping. Fixing taper cone DIN 55026, size 5. External clamping max. 160 mm. Internal clamping max. 150 mm. Permissible centering defl ection (radial run-out) 0.03 mm.

11000.02 Three-jaw chuck, spiral type, size 200 mm

Self centering clamping, including 1 set of hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 200 mm. Internal clamping max. 190 mm. Permissible centering defl ection (radial run-out) 0.04 mm.

11000.04 Three-jaw chuck, wedge-bar type, size 160 mm

Self centering clamping, including 1 set of bidirectional hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 160 mm. Internal clamping max. 210 mm. Permissible centering defl ection (radial run-out) 0.015 mm.

11000.06 Three-jaw chuck, wedge-bar type, size 200 mm

Self centering, including 1 set of bidirectional hardened jaws for internal and external clamping. Fixing taper DIN 55026, size 5. External clamping max. 200 mm. Internal clamping max. 260 mm. Permissible centering defl ection (radial run-out) 0.015 mm.

11010.00 Permanent magnetic chuck, size 150 mm

Star-poles type. Fixing taper DIN 55026, size 5. Through hole 24 mm.


Star-poles type. Fixing taper DIN 55026, size 5. Through hole 30 mm.

18

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Manual workholding devices


star-poles type. Fixing taper DIN 55026, size 5. Through hole 58 mm.

11020.00 Blank adapter fl ange, size 160 mm

For mounting of chucks or to be used as a face plate. Fixing taper DIN 55026, size 5.





11020.06 Blank adapter falnge, size 300 mm


11030.00 Spring collet adaptor for Schäublin B32

In combination with the manual draw bar from standard accessories.

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

19

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11030.02 Spring collet adaptor for Hardinge 5C

In combination with the manual draw bar from standard accessories.

11030.10 Manually lever-operated collet attachment

For use with Schäublin B32 or Hardinge 5C spring collets. Available only in combination with spring colletadapters item no. 11030.00 or 11030.02.

11030.20 1 set of 59 spring collets Schäublin B32

For dia. 1.0–30.0 mm. Gradation by 0.5 mm. Available only in combination with the manual draw bar and the spring collet adaptor for Schäublin B32.

11030.22 1 set of 32 spring collets Hardinge 5C

For dia. 1/16 – 1 1/16“. Gradation by 1/32“. Available only in combination with the manual draw bar and the spring collet adaptor for Hardinge 5C.

11040.00 1 set of 8 work drivers

Including box. Diameter range 5 –100 mm.

� � � � �

� � �

� � � � �

� � � � �

� � � � �

20

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Power-actuated clamping devices

11110.10 3KCHP high-precision, three-jaw, power-actuated chuck, size 160 mm

1 set of soft top jaws, 1 set of presetting rings for external clamping and 1 presetting ring for internal clamping. Jaws with ball-type positioning technology. Repeated precision 0.002 mm. External clamping max. 160 mm. Internal clamping max. 150 mm. Jaws stroke 2.5 mm. Clamping force 5‘000 –20‘000 N. Available only in combination with the pneumatic clamping device.

11110.11 Set of Alu segmented jaws for 3KCHP three-jaw power-actuated chuck, size 160 mm

1 set consisting of 3 jaws

11110.12 Soft top jaws for 3KCHP three-jaw power-actuated chuck, size 160 mm

1 set consisting of 3 jaws

11110.16 Simultaneous chuck, size 160 mm

For premachining of the soft top jaws. Available only in combinati-on with the 3KCHP three-jaw, power-actuated chuck.

11120.00 Work drivers, lateral-force free

Clamping diameter 5 to 50 mm. Available only in combination with the 3KCHP three-jaw, power-actuated clamping chuck.

� �

� �

� �

� �

� �

21

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11140.00 Adaptor for spring collets according to DIN 6343

Adjustable axial backstop.No axial movement of spring collets. Bayonet joint to ensure quick replacement of spring collets. Available only in combination with pneumatic clamping device.

11140.02 1 set of 41 spring collets according to DIN 6343

For diameters 2.0 –42.0 mm. Gradation by 1.0 mm. Centering defl ection (radial run-out) < 0.02 mm. Available only in combination with pneumatic clamping device and spring collet adaptor for pressure spring collets according to DIN 6343.

11140.04 1 set of 81 spring collets according to DIN 6343

For diameters 2.0 - 42.0 mm. Gradation by 0.5mm. Centering defl ection (radial run-out) < 0.02 mm. Available only in combination with pneumatic clamping device and spring collet adaptor for pressure spring collets according to DIN 6343.

� �

� �

� �

22

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Steady rests and workpieces supports

11200.00 Two-jaw steady rest 5–80 mm

Capacity dia. 5–80 mm, brass jaws.

11200.20 1 set of brass jaws for two-jaw steady rest

Spare jaws

11200.22 1 set of carbide jaws for two-jaw steady rest

11210.00 Tilting three-jaw steady rest, 3–120 mm


11210.02 Tilting three-jaw steady rest, 120–240 mm


11210.20 1 set of brass jaws for three-jaw steady rest

Spare jaws.

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

23

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11210.22 1 set of carbide jaws for three-jaw steady rest

11270.00 Workpiece supports

1 set of 2 items, capacity dia. 10 –110 mm. Acceptable load up to 150 kg.

� � � � �

� � � � �

24

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Dressing devices, accessories and tools

11300.00 Dressing device, lower table mounted, on the tailstock side

For dressing of external grinding wheels, consisting of: 1 dressing arm, 1 fi xed diamond holder for 8M multi-grain diamond (Free Cut), 2 multi-grain 8M diamonds (Free Cut).

11300.02 Dressing device, lower table mounted on the workhead side

For dressing of external grinding wheels, consisting of: 1 dressing arm, 1 fi xed diamond holder for 8M multi-grain diamond (Free Cut), 2 multi-grain 8M diamonds (Free Cut).

11310.00 Dressing device on upper table

For dressing of wheels for external and internal grinding, consisting of: 1 clamping device to clamp the diamond holder, 1 swivelling diamond holder for PKD diamond plate, 1 PKD diamond plate.

11330.00 CBN dressing roll with dia. 45mm x 1.5mm (without drive)

For cylindrical dressing of CBN external grinding wheels. Service line for overpressure air.

11350.02 Fixed diamond holder for single-pointe diamond 1 1/2 carat, diameter 16 mm

With 1 location for1 x single-grain diamond 1 1/2 carat, dia. 16 mm.

11350.04 Fixed diamond holder for single-pointe diamond 1 1/2 carat, diameter 16 mm and for 8M multi-grain diamond (Free-Cut)

With 3 locations for1 x single-pointe diamond 1 1/2 carat, dia. 16 mm2 x multi-grain 8M diamonds (Free-Cut)

� �

� �

� � � � �

� � � � �

� � � � �

� � � � �

25

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11350.06 Swivelling diamond holder, Morse 0

With 2 fi xing holes Morse 0. Swivelling range 96°, positions of dressing plates at 90°. Suitable for single-grain diamonds 3/4 and 1 1/2 carat and for diamond fl ieses.

11350.08 Swivelling holder for PCD dressing plates

With 2 locations for PCD dressing plates. Swivelling range 170°, positions of dressing plates at 90°. Suitable for PCD dressing plates.

11350.10 Swivelling diamond holder D 9.525 mm

With 2 bores for profi ling diamonds. Swivelling range 100°, positions of dressing plates at 60°. Suitable for single-pointe diamonds and for MCD profi ling diamonds.

11350.12 Swivelling diamond holder 10 mm, positions of dressing plates at 60°

With 2 locations for screwed MCD dressing plates 10 mm. Swivelling range 66°, positions of dressing plates at 60°. Suitable for MCD dressing plates. Suitable for grinding wheels ø300 –400 mm.

11350.14 Swivelling diamond holder 10 mm, positions of dressing plates at 90°

With 2 locations for screwed MCD dressing plates 10 mm. Swivelling range 68°, positions of dressing plates 90°. Suitable for MCD dressing plates. Suitable for grinding wheels ø300 –400 mm.

11350.20 Holder fi xe for 8M multi-grain diamond (Free-Cut)

With 3 locations for multi-grain diamond (Free-Cut). positions of diamonds at 90º. Suitable for multi-grain diamonds (Free-Cut).

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

26

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


11350.60 Spacer block 25 mm

For optimal positioning of the dressing tools.

11350.62 Spacer block 50 mm

For optimal positioning of the dressing tools.

11360.00 Single-point diamond 3/4 carat

With shank Morse 0. Suitable for swivelling diamond holder Morse 0.

11360.02 Single-point diamond 1 1/2 carat


11360.03 Single-point diamond 1 1/2 carat, dia. 16 mm

With shank dia. 16 mm. Suitable for fi xed diamond holder for single-point diamond 1 1/2 carat.

11360.04 Diamond fl iese, height 10 mm


� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

27

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11360.06 PCD dressing plate

Radii 0.125 mm, 60 degrees. Suitable for swivelling diamond holder PCD.

11360.08 Diamond fl iese, height 10 mm, screwed

Suitable for swivelling diamond holder 10 mm, 60º.

11360.10 MCD dressing plate, 3 x 0.8 mm, screwed

Suitable for swivelling diamond holder 10 mm, 90º.

11360.12 Profi ling diamond dia. 9.525 mm, standard

Radii 0.25 mm, 60 degrees. Suitable for swivelling diamond holder dia. 9.525

11360.14 Profi ling diamond dia. 9.525 mm, short


11360.16 MCD profi ling diamond dia. 9.525 mm, standard


� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

� � � � �

28

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


11360.18 8M multi-grain diamond (Free cut)

Suitable for holder for multi-grain diamond (Free-Cut)

� � � � �

29

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Measuring systems and Gap control units

11430.02 Passive fl agging device, Movomatic DP200

Used for reading the workpiece position in the Z-axis. DP200 fl agging head. Measuring range + / - 2 mm. Available only in combination with a measuring control unit from Movomatic.

11430.04 Diameter measuring head, Movomatic DM200

For non-interrupted external diameters. DM200 diameter measuring head. Measuring range 3–60 mm. Available only in combination with a measuring control unit from Movomatic.

11430.06 Diameter measuring head, Movomatic DM200+

For non-interrupted external diameters. DM200 diameter measuring head. Measuring range 3–104 mm. Available only in combination with a measuring control unit from Movomatic.

11430.08 Diameter measuring head, Movomatic DU200

For non-interrupted and interrupted external diameters. DU200 diameter measuring head. Measuring range 4–80 mm.Quick adjustment.Available only in combination with a measuring control unit from Movomatic.

11430.10 Diameter measuring head, Movomatic DU200+

For non-interrupted and interrupted external diameters. DU200 diameter measuring head. Measuring range 4 –152 mm.Quick adjustment.Available only in combination with a measuring control unit from Movomatic.

11430.42 Passive fl agging device, Marposs UNIMAR P50

Used for reading the workpiece position in the Z-axis. UNIMAR P50 fl agging head. Measuring range + / - 2 mm. Available only in combination with a measuring control unit from Marposs.

� � � �

� � � �

� � � �

� � � �

� � � �

� � �

30

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Measuring systems and Gap control units

11430.44 Diameter measuring head, Marposs UNIMAR S20

For non-interrupted external diameters. UNIMAR S20 diameter measuring head. Measuring range 2–95 mm. Available only in combination with a measuring control unit from Marposs.


For non-interrupted and interrupted external diameters. UNIMAR S30 diameter measuring head. Measuring range 2–95 mm. Available only in combination with a measuring control unit from Marposs.


For interrupted external diameters. UNIMAR S31 diameter measuring head. Measuring range 5–148 mm. Quick adjustment. Available only in combination with a measuring control unit from Marposs.

� � �

� � �

� � �

31

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Coolant fi lter units and accessories

4070.02 Paperband-fi ltration unit, 240 litres / SPB3

With automatic feed of paperband.Capacity of tank 240 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 700 mm.

4070.01 Paperband-fi lter unit, 375 litres / SPB4

With automatic feed of paperband.Capacity of tank 375 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 1000 mm.

4071.02 Magnetic swarf-/paperband fi lter unit, 240 litres SPB3-SAMG4

With automatic feed of paperband andlevel-controlled magnetic separator.Capacity of tank 240 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 700 mm.

4071.01 Magnetic swarf-/paperband fi lter unit, 375 litres SPB4-SAMG5

With automatic feed of paperband andlevel-controlled magnetic separator.Capacity of tank 375 litres.Filtration capacity 100 l/min.Pumping capacity 80 l/min at 0.8 bar.Paperband width 1000 mm.

0072.02 Spare paperband roll, 700 mm width

Suitable for paper band fi lters / magnetic/paper band fi lter.

�

�

�

�

�

32

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Coolant fi lter units and accessories

11500.00 Paper band fi lter 375 litres / SPB 4

With automatic feed of fi lter paper band. Capacity of tank 375 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar.Paper roll width 1000 mm.


With automatic feed of fi lter paper band. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar. Paper roll width 1000 mm.


With automatic feed of fi lter paper band. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping capacity 100 l/min at 2 bar. Paper roll width 1000 mm.

11510.00 Magnetic and paper fi lter 375 litres / SPB 4-SAMG 5

With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 375 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 1000 mm.


With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping cpacity 100 l/min at 2 bar. Paper roll width 1000 mm.


With automatic feed of fi lter paper band.Magnetic separator liquid level controlled. Capacity of tank 480 l. Filtration capacity 100 l/min. Pumping cpacity 100 l/min at 2 bar. Paper roll width 1000 mm.

� � �

� � �

�

� � �

� � �

�

33

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

11520.00 Endless band fi lter unit STE-10

Filter unit with a grinding sludge tank and a lifting station. Capacity of tank 600 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 500 mm.

11520.01 Endless band fi lter unit STE-10

Filter unit with a grinding sludge tank and a lifting station. Capacity of tank 600 l. Filtration capacity 100 l/min. Pumping capacity 80 l/min at 0.8 bar. Paper roll width 500 mm.

11530.00 Spare paper roll, width 1000 mm

Suitable for paper band fi lters / magnetic/paper band fi lter.

11560.00 Coolant shutoff valve for table equipment

On-off valve for coolant to the table equipment mounted in the coolant supply. The following equipment may be connected: measuring devices coolant supply through workhead dressing device on upper table.

�

�

� � � � �

� � � �

34

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Miscellaneous assessories

11700.02 Lubricants for fi rst fi lling

11700.08 Lubricants for fi rst fi lling

4080.02 Lubricant for fi rst fi lling

4080.03 Spare belts

� � �

�

�

�

35

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Documentation

4084.01 Technical documentation in a EU-languages

Valid for operating instructions and dialogue terminology. (German, English and French provided at no extra charge). Operating instructions of third-party delivered with our machines as well as wiring diagrams and lists of material available in German, English or French, only.

4084.02 Technical documentation in a non EU- language

On request only.Operating instructions of third-party delivered with our machines as well as wiring diagrams and lists of material available in German, English or French, only

12000.00 Technical documentation in a EU language

This applies to the operating instructions, service instructions and the control dialog (German, English and French without increase of cost). Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.

12000.02 Technical documentation in a EU language

This applies to the operating instructions, service instructions and the control dialog (German, English and French without increase of cost). Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.

12010.00 Technical documentation in non-EU language

Consult manufacturer. Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.

12010.02 Technical documentation in non-EU language

Consult manufacturer. Subsuppliers’ manuals, wiring diagrams and list of equipment solely in German, English and French.

�

�

� � �

�

� � �

�

36

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

Services and Courses

19000.08 Preparation of grinding technology for the customer’s test pieces for the purpose of tests and machine acceptance.

Operations included:Preparing the most suitable grinding procedure possible for the test piece specifi ed by customer.

19000.18 Extension of warranty period to 4000 service hours Switzerland

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / max. 8000 hours. (Whatever may occur earlier.)

19000.20 Extension of warranty period to 4000 service hours Switzerland

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / max. 8000 hours. (Whatever may occur earlier.)

19000.22 Extension of warranty period to 4000 service hours Europe

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / upto max. 8000 hours. (Whatever may occur earlier.)

19000.24 Extension of warranty period to 4000 service hours Europe

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. This extension holds for the 2nd year of operation / upto max. 8000 hours. (Whatever may occur earlier.)

19000.26 Extension of warranty period to 4000 service hours non-European countries

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. Valide for the 2nd year of operation / upto max. 8000 hours from the date of installation. (Whatever may occur earlier.)

� � � � �

� � �

� �

� � �

� �

� � �

37

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

19000.28 Extension of warranty period to 4000 service hours non-European countries

Extension of warranty period applies to faulty materials and time required to replace or repair it, including travel costs. Valide for the 2nd year of operation / upto max. 8000 hours from the date of installation. (Whatever may occur earlier.)

19000.30 Basic course: Cylindrical grinding

Participants: users of cylindrical grinding machines and universal grinding machines.

19100.00 Programming course: GRINDplusIT control system

Participants: operating staff, programmers, and foremen.

Subject of the course: machine operation in various modes (manual, ISO, graphic, MDI). Generation of programs for workpieces, profi le dressing and contour grinding.

19100.01 Programming course: GE FANUC control system

Participants: operating staff, programmers, and foremen.

Subject of the course: machine operation in various modes (manual, ISO, graphic, MDI). Generation of programs for workpieces, profi le dressing and contour grinding.

19100.02 Programming course: KEL-ASSIST 100

Participants: operating staff, programmers, foremen.

19100.04 Programming course: thread module of KEL-ASSIST 100


� �

� � � � �

� � �

� � � �

� � � � �

� � � � �

38

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


19100.06 Programming course: DXF import module of KEL-ASSIST 100


Subject of the course: DXF import module operation.

19100.08 Programming course: KEL-THREAD


Subject of the course: Operation of the KEL-THREAD system. Generation of programs for thread grinding and dressing during thread grinding, dressing of thread grinding wheels, grinding of Kellenberger dummy workpieces.

19100.10 Programming course: KEL-POLY / 2 days


Subject of the course: Operation of the KEL-POLY system. Generation of programs for non-cylindrical grinding, grinding of Kellenberger dummy workpieces.

19100.11 Programming course: KEL-POLY / 3 days


Subject of the course: Operation of the KEL-POLY system and the Vector CAD program. Generation of programs for non-cylindrical grinding, grinding of Kellenberger dummy workpieces.

19100.12 Course: Setting and operation of KEL-VARIA


Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, KEL-TOUCH, B-axis, generation of programs for workpieces and grinding wheel dressing.

19100.13 Course: Setting and operation of KEL-VIVA



� � � �

� � � � �

� � � �

� � � �

�

�

39

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

19100.14 Course: Maintenance and attendance of KEL-VARIA

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, hydrolic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.

19100.15 Course: Maintenance and attendance of KEL-VIVA


Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, hydraulic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.

19100.16 Customer specifi c course: KEL-VARIA


Subject of the course: As per agreement (for example, parameter programming or preparation of grinding technology procedure).

19100.17 Customer specifi c course: KEL-VIVA



19100.24 Course: Setting and operation of KEL-VISTA


Subject of the course: Operation and setting of the grinding machine, calibration, dressing, measuring devices, gap control sensor unit, generation of programs for workpieces and grinding wheel dressing.

19100.25 Course: Maintenance and attendance of KEL-VISTA


Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydraulic system, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.

�

�

�

�

�

�

40

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA


19100.26 Customer specifi c course: KEL-VISTA



19100.27 Course: Setting and operation of KEL-VERA



19100.28 Course: Maintenance and attendance of KEL-VERA


Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydrostatic system, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.

19100.29 Customer specifi c course: KEL-VERA



19100.30 Course: setting and operation of KEL-VITA



19100.31 Course: Maintenance and attendance of KEL-VITA


Subject of the course: Mechanical structure of the machine, workhead, wheelhead, tailstock, movement axes, hydraulic, air system, electrical system, hardware, software, PLC (Programmable Logic Control), interfaces.

�

�

�

�

�

�

41

KE

L-V

ER

A

KE

L-V

AR

IA

KE

L-V

IVA

KE

L-V

IST

A

KE

L-V

ITA

19100.32 Customer course: KEL-VITA



�

42

Notice

43

Notice

44

HARDINGE GRINDING GROUPKELLENBERGER • HAUSER • TRIPET • TSCHUDIN

Competence and a world-wide partnership

Sales and service in USA and Canada:

Hardinge Inc.One Hardinge DriveP.O. Box 1507Elmira, New York 14902-1507 USAPhone +1 (607) 734 2281Fax +1 (607) 735 [email protected]

Sales and service in Great Britain and The Republic of Ireland:

Hardinge Machine Tools LtdWhiteacres Cambridge Road Whetstone Leicester LE8 6BD United Kingdom Phone +44 (0) 11 62 869 900 Fax +44 (0) 11 62 869 901 [email protected]

L. Kellenberger & Co. AGHeiligkreuzstrasse 289009 St.Gallen / SwitzerlandPhone +41 (0) 71 242 91 11Fax +41 (0) 71 242 92 [email protected]

First-class sales and service organiza-tion for all the major international markets with local well-trained staff.KELLENBERGER guarantees expert ad-vice and support for evaluation, pur-chase, installation and services of our high-quality grinding systems.

Your local KELLENBERGER Partner:

Cer

tified

Management System

ISO 9001: 2000

Documents

Accessories10110.03 DXF module for KEL-ASSIST 100 DXF interface and software extension for CAD data import. ... 13 KEL-VERA KEL-VARIA KEL-VIVA KEL-VISTA KEL-VITA 10720.48 Internal