Abbs Pius Er Guide Doc 22

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Based on - Project - SPI DemonstrationPrep. : C R Rogers 25Feb08

Appr. : D J Dobson 25Feb08

Doc. kind Procedure Doc. Item

Title des. des.Typical Project Procedure for use of SPI

with System 800xA Resp. dept. : O110Document identity

Lang. Rev. ind. Sheet 32

ABB Limited 3BGB000225 en 1.0 No. of sh. 60

InstrumentTag Type

SPIFieldName(Configurablename)

Intools/SPIDatabaseFieldName(Fixed)

SPI TableName

800xA Property 800xA EntryData Type

Entry Responsible

MotorOn/Off

Tag Number CMPNT_NAME N/A String N/A SPI-E

Service UDF_C103 Description String Max 48 chars*** SPI-E

Instrument Type CMPNT_FUNC_TYPE_ID N/A String N/A SPI-E

Status CMPNT_HANDLE_ID N/A String N/A SPI-E

P&ID DWG_ID N/A String N/A SPI-E

InteractionPar UDF_C101 InteractionPar ValvePar Max 20 chars ABB

ControlNarrative **

UDF_C30 N/A String N/A SPI-E

ControlType **


IOPar UDF_C102 IO IOPar Max 20 chars ABB

SPUDF_C104 Out

ControlConnection

Max 20 chars SPI-E

AEClass UDF_C108 AEClass Integer 1-9999 SPI-E

AEConfOE UDF_C109 AEConfOE Integer 0-4 SPI-E

AESevOE UDF_C110 AESevOE Integer 1-1000 SPI-E









InstrumentTag Type



SPI TableName


Entry Responsible

DeviceType UDF_C135 DeviceType Integer 1-4 SPI-E

FBConf UDF_C136 FBConf Integer 0,1,2,3 or special SPI-E

MotorVar Speed

Tag Number CMPNT_NAME N/A String N/A SPI-E

Service UDF_C103 Description String Max 48 chars*** SPI-E

Instrument Type CMPNT_FUNC_TYPE_ID N/A String N/A SPI-E

Status CMPNT_HANDLE_ID N/A String N/A SPI-E

P&ID DWG_ID N/A String N/A SPI-E

InteractionPar UDF_C101 InteractionPar ValvePar Max 20 chars ABB

ControlNarrative **


ControlType **


IOPar UDF_C102 IO IOPar Max 20 chars ABB

SPUDF_C104 Out

ControlConnection

Max 20 chars SPI-E









InstrumentTag Type



SPI TableName


Entry Responsible

AEClass UDF_C108 AEClass Integer 1-9999 SPI-E

AEConfOE UDF_C109 AEConfOE Integer 0-4 SPI-E

AESevOE UDF_C110 AESevOE Integer 1-1000 SPI-E

DeviceType UDF_C135 DeviceType Integer 1-4 SPI-E

FBConf UDF_C136 FBConf Integer 0,1,2,3 or special SPI-E

IOPar and InteractionPar are multi-element variables used in System 800xA achieve connections of the instrument object to IO and to controlapplications. These are to be defined and entered into SPI by ABB. Refer to System 800xA manuals for more information.

* SoftTag, is an optional methods of defining the instatiated 800xA object name if it is not to take Tag Number definition

** Control Narrative and Control Type are optional methods of defining specific control requirements.

*** Maximum 20 characters displayable in minimised faceplate although all 48 characters will be displayed on extended faceplate

**** Typical optional locations.









APPENDIX B Tag Browsers and Reports

Instrument Data ReportsInstrument data reports are generated using Instrument Index browsers that have beenconfigured in SPI for ABB use. A set of Instrument Index Standard Browser views isincluded below, based on a simple sample database. These show typical data only.

ABB Reserved Data (All)

Browser fields list:

SPI Field (Given) Name ColumnWidth

SPI Database Field Name

Tag Number 50 CMPNT_NAME

Service 52 CMPNT_SERV

Status 20 CMPNT_HANDLE_ID

P&ID 30 DWG_ID

Maximum DCS Range 20 DCS_RANGE_MAX

Minimum DCS Range 20 DCS_RANGE_MIN

DCS Range Unit 10 DCS_RANGE_UOM

Soft Tag 20 UDF_C11

Low Event 20 UDF_C18

High Event 20 UDF_C19

Low Low Setpoint 20 SPI Owner Dependant

Low Setpoint 20 SPI Owner Dependant

High Setpoint 20 SPI Owner Dependant

High High Setpoint 20 SPI Owner Dependant

Setpoint 20 UDF_C24

Control Narrative 20 UDF_C30

Control Type 20 UDF_C31

ABB Service Desc 100 UDF_C36

InteractionPar 100 UDF_C101

IOPar 100 UDF_C102

Service (Faceplate) 100 UDF_C103

SP 100 UDF_C104

OutPar 100 UDF_C105

AEClass 100 UDF_C108

AEConfOE 100 UDF_C109

AESevOE 100 UDF_C110

AEConfLL 40 UDF_C112

AEConfL 40 UDF_C113

AEConfH 40 UDF_C114

AEConfHH 40 UDF_C115

AEFilterTime 40 UDF_C117









SPI Field (Given) Name ColumnWidth

SPI Database Field Name

AEHysterisis 40 UDF_C118

AESevLL 40 UDF_C120

AESevIL 40 UDF_C121

AESevH 40 UDF_C122

AESevHH 40 UDF_C123

InNormal 40 UDF_C130

OutNormal 40 UDF_C131

AEConfDiff 40 UDF_C132

AESevDiff 40 UDF_C133

DeviceType 40 UDF_C135

FBConf 40 UDF_C136

P of PID Value 5 UDF_C141

I of PID Value 5 UDF_C142

D of PID Value 5 UDF_C143









Example browser view taken from SPI display:









ABB Extract AI

Browser fields list:SPI Field (Given) Name Column

WidthSPI Database Field Name




P&ID 30 DWG_ID

Instrument Type 10 CMPNT_FUNC_TYPE_ID

Maximum DCS Range 20 DCS_RANGE_MAX

Minimum DCS Range 20 DCS_RANGE_MIN

DCS Range Unit 10 DCS_RANGE_UOM

Soft Tag 20 UDF_C11

Low Event 20 UDF_C18

High Event 20 UDF_C19

Low Low Setpoint 20 SPI Owner Dependant

Low Setpoint 20 SPI Owner Dependant

High Setpoint 20 SPI Owner Dependant

High High Setpoint 20 SPI Owner Dependant

Setpoint 20 UDF_C24



InteractionPar / Controller Action 100 UDF_C101

IOPar 100 UDF_C102

OutPar / UDF_C105 100 UDF_C105

AEClass / UDF_C108 100 UDF_C108

AEConfOE / UDF_C109 100 UDF_C109

AESevOE / UDF_C110 100 UDF_C110

AEConfLL / Max ICSS Range 40 UDF_C112

AEConfL / Alarm Description 40 UDF_C113

AEConfH / Low Low Alm Grp 40 UDF_C114

AEConfHH / Low Alm Grp 40 UDF_C115

AEFilterTime / High High Alm Grp 40 UDF_C117

AEHysterisis / Tel Equip List Rev 40 UDF_C118

AESevLL / Max Temporary UDF 40 UDF_C120

AESevIL / dBA @1W, 1m 40 UDF_C121

AESevH / dBA @rating, 1m 40 UDF_C122

AESevHH / Transmit Power 40 UDF_C123

P of PID Value 5 UDF_N01

I of PID Value 5 UDF_N02

D of PID Value 5 UDF_N03









Browser filter settings: None

Example browser view taken from SPI display:Part 1









Part 2









ABB Extract - DI







P&ID 30 DWG_ID

Soft Tag 20 UDF_C11




IOPar / UDF_C102 100 UDF_C102




InNormal / Housing Manufact 40 UDF_C130

AEConfDiff / Camera Manufact 40 UDF_C132

AESevDiff / Camera Model No 40 UDF_C133









Browser filter settings:









ABB Extract - DO







P&ID 30 DWG_ID

Soft Tag 20 UDF_C11








OutNormal / Housing Part No 40 UDF_C131









ABB Extract Valve







P&ID 30 DWG_ID

Soft Tag 20 UDF_C11

Setpoint 20 UDF_C24





SP / UDF_C104 100 UDF_C104




DeviceType / Pan/Tilt Model No 40 UDF_C135

FBConf / Telem Unit Manufac 40 UDF_C136









APPENDIX C Control Type Parameters Listings

Some projects may have specific functionality defined for each Control Type I a projectspecific document. This Appendix provides some typical examples of the type of data thatmay exist.

Control Type CTL_01

Description Definition Document

Duty/Standby ValveControl BlockBased on SPI Browser forIO Type

SPI FieldName(Configurable name)

Function Block Parameter

Analogue Input Tag Number or Soft Tag Name

Service Description

Control Narrative N/A

Control Type FB_PC_CTL_03 Function Block

Control Setpoint pSP

AESevOE pAESevOE

AEClass pAEClass

HOLD 4 pDirect (DIR/REV control)

HOLD 4 pController_Type (PID/PI/P control)

Control Type CTL_02


ESD Valve

Based on SPI Browser forIO Type



Valve Tag Number or Soft Tag Name

Service Description


Control Type N/A









Control Type CTL_03


ON/OFF ValvePneumaticBased on SPI Browser forIO Type




Service Desciption


Control Type N/A

AEClass pAEClass

AESevOE pAESevOE

FBConf pFBConf

Control Type CTL_04


Shut Down Valve




Valve Tag Number or Soft Tag DESC

Service DOS_TAGNAME


Control Type N/A

Control Type CTL_05

Description Document Ref.

ESD Isolation Valve





Service Desciption


Control Type N/A









APPENDIX D Panel and Wiring Reports

ABB IO Count by ICSS Area









Cable Connection Report by Panel









Wiring Schedules by Panel and Signal Type









Control System Report by ICSS Area









APPENDIX E IO Hardware Types

ABB S800 IO module terminal strips are available from the Intergraph web site on subscriptionbasis. Any other forms of IO will be defined as required.









APPENDIX F Simple Process Flow Diagram This procedure and the responsibilities will be agreed for each project. Theprocedure includes all aspects of control and safety systems, as required.

Hardware Freeze andReference Pointplus Formal Archive

Non-SPIFunction

SPI BasedDefinition data

Extract ObjectTag and DataIncluding A&E

CreateSpecificSystemPanels

Attach FieldCables toTerminals

Add IOModules &IO Termns

Panel Build

Loop Diagrams

ICSSObjects

Reference Data

ReferenceExplorerEquipmentBuild Extract Panel

Layout Info

Extract WiringData

IO Modules, Cable Schedule,IO count etc.

Isolators,terminals etc.

ObjectsDefinition Confign

Freeze Point

Create Tagged Objects in 800xA

Feedback toappropriate design

Functions

Allocate Tagsto IO

Create FieldCables

SubsequentSPI Changes

under PQcontrol

ConfigureCross Wiring

Add PanelInterfaceItems

Identification ofPCS Change

Impacts

Initial DataArchive Point

Other archivesas required









Workflow Process Details

ICSS Objects

SPI-E develop SPI database

ABB take initial extract of SPI object data using appropriate browsers

ABB archive browser reports

ABB relate object data with Definition Document requirements (Point A)

ABB configure objects on 800xA

At agreed time, establish software freezeo SPI-E hold on SPI changeso ABB take extract of SPI object data and archive browser reportso SPI-E released to continue SPI update

Procedure continues from Point A above

PSD/F&G/ESD Objects

SPI-E develop SPI database

ABB take initial extract of SPI object data using appropriate browserso ABB archive browser reports

ABB relate object data with Definition Document requirements (Point A)

ABB relate object data with A&E data

ABB configure PSD/F&G/ESD objects









At agreed time, establish software freezeo SPI-E hold on SPI changeso ABB take extract of SPI object data and archive browser reportso SPI-E released to continue SPI update

Procedure continues from Point A above









ICSS Panels, Cables and Panel Wiring

SPI-E develop SPI IO database and cable scheduleABB build standardised equipment in SPI Reference ExplorerABB create specific ICSS panels in SPI based on SPI reference dataSPI-E create field single and multicore cablesABB add equipment terminal strips for field cablesABB connect field cables to equipment terminalsABB add IO module and IO terminationsSPI-E allocate tags to IO channelsABB add panel signal interface componentsABB configure cross wiringLoop diagrams available for productionEstablish hardware design freezeABB extract wiring data and panel layout information for panel buildABB continue from the appropriate earlier point in this list

Remote IO Panels, Cables and Panel Wiring

These panels are a standardised build with pre-fitted terminals that accept single pair field cables.SPI-E connect single pair field cables to terminalsABB add panel signal interface componentsSPI-E allocate tags to IO channelsABB configure the cross wiring

Documents

Abbs Pius Er Guide Doc 22