A8 welding consumables 2013

WELDING Consumable - Electrodes - Wireswww.esseti.co.nz 1

NEW ZEALAND LIMITED

Excellent Welding ProductsExcellent Welding Products

● MIG WIRE● MIG WIRE● TIG WIRE ● TIG WIRE ● ELECTRODES● ELECTRODES● TUNGSTENS● TUNGSTENS● ANTI SPATTER SPRAY● ANTI SPATTER SPRAY

New Zealand Limited

WELDING CONSUMABLES


Welding Consumables Welding Consumables PagePage

Mig Welding Wires - Xcel-Arc No.8 Solid Mig Wire 3 - Xcel-Core Co2 Shielded Flux Core Mig Wire 4 - Xcel-Arc Gasless Flux Core Mig Wire 5 - Xcel-Arc Aluminium Mig Wire 6 - Xcel-Arc Stainless Steel Mig Wire 7 - Xcel-Arc Silicone Bronze Mig Wire 8

Tig Welding WiresTig Welding Wires - Magmaweld Steel Tig Wires 9 - Xcel-Arc Aluminium Tig Wires 10 - Xcel-Arc Stainless Steel Tig Wires 11-12

MMA/Arc Welding ElectrodesMMA/Arc Welding Electrodes - Xcel-Arc General PurposeElectrodes 13 - Magmaweld Electrodes 13-20 - Magmaweld Handy-Pack Electrodes 21

TIG Welding Tungsten ElectrodesTIG Welding Tungsten Electrodes - Xcel-Arc Thoriated Tungsten 22 - Xcel-Arc Lanthanated Tungsten 22 - Xcel-Arc Zirconiated Tungsten 23 - Xcel-Arc Ceriated Tungsten 23

Gouging CarbonsGouging Carbons - Xcel-Arc Copper Clad Dc Gouging Carbons 24

Anti-Spatter SprayAnti-Spatter Spray - Xcel-Arc Anti Spatter Spray 24

INDEXWelding ConsumablesWelding Consumables


• High Quality• Triple De-oxidised• X-Ray Quality• Precision Layer Wound• Smooth Feeding• Clean Weld Finish• International Approvals

Typical Applications: Structural Steel - General Fabrication - Light FabricationTransport Industry -Heavy Equipment - Farm Machinery Pressure Vessels - Robotic and Semi Automatic Welding Applications

Xcel-Arc No.8 - ER70S-6 is a high quality, copper coated, triple de-oxidised solid mig welding wire supplied on 15kg and 5kg Plastic Spools. XA No.8 is a mild steel welding wire that contains higher levels of manganese and silicon than other standard grades of MIG wire to produce high quality welds when used on dirty, oily, or rusty steel. The high silicon content increases the fl uidity of the weld pool, thus creating a smoother bead appearance and resulting in minimal post-weld grinding.XA No.8 wire is engineered to provide porosity-free, x-ray quality welds at the highest tensile strength (as welded) of all the plain carbon steel wires. ER70S-6 Solid Mig Wire requires a shielding gas: CO² and/or CO² mix.Xcel-Arc No.8 wire is Precision Layer Wound for smooth uninterrupted wire feed with less liner and tip wear.

Part-No Description WeightXAN80605 0.6mm XcelArc ER70S-6 Mig Wire 5kgXAN80805 0.8mm XcelArc ER70S-6 Mig Wire 5kgXAN80905 0.9mm XcelArc ER70S-6 Mig Wire 5kgXAN80815 0.8mm XcelArc ER70S-6 Mig Wire 15kgXAN80915 0.9mm XcelArc ER70S-6 Mig Wire 15kgXAN81015 1.0mm XcelArc ER70S-6 Mig Wire 15kgXAN81215 1.2mm XcelArc ER70S-6 Mig Wire 15kg

XCEL-ARC No.8 WireXCEL-ARC No.8 WireER70S-6 SOLID MIG WIREPrecision Layer Wound

Xcel-Arc No.8 E70S-6 Solid Precision Layer Wound Mig Wire

Chemical Component of Wire %C 0.07 Si 0.91 Mn 1.42 P 0.012 S 0.012 Ni 0.011 Cr 0.012 Mo 0.01 V 0.01

Typical Mechanical Properties of Weld metalYield Strength Tensile Strength Elongation Impact Values Test Temperature440 MPa 545 MPa 30.0% 70 ft. lbf -30°F

No.8No.8

ER70S-6 Solid Mig WireER70S-6 Solid Mig WireWELDING CONSUMABLES


• Smooth Arc Transfer• Low Spatter• Designed for CO² and Mixed Gas• Smooth Bead Appearance• Fast Freezing Slag• All Position Welding• International Approvals

Typical Appilications: Structural fabrication - General Fabrication - Transport IndustryShipbuilding - Off Shore Applications - Heavy Equipment Farm Machinery - Bridge Construction

Xcel-Core 712, features lower spatter and fume emissions than conventional products in its class. XC-712 shows excel-lent welding performance, soft and stable arc, low spatter loss, easy slag removal, beautiful weld appearance and high X-ray quality. This fl ux core wire is intended for single and multiple pass welding of carbon and certain low alloy steels and is suitable in all-positions. XC-712 fl ux core wire is classifi ed with CO² shielding gas by this specifi cation. However gas mixtures of Argon/CO² are also used to improve usability, especially for out-of position applications. XC-712 is characterised by a spray transfer, low spatter loss, fl at to slightly convex bead confi guration, and a moder-ate volume of slag which completely covers the weld bead. XC-712 wire has a rutile base slag. Superb weld ability in all positions makes XC-712 a good choice for general plate fabrication, structural steel welding, shipbuilding, steel fabrication and any instance where lower fume and spatter emissions are required. The reduced spatter is especially attractive in those operations where painting is performed immediately after welding.

Part-No Description WeightXC-71212 XA Xcel-Core E71T-1 CO2 Flux Core Wire x 1.2mm 15kgXC-71216 XA Xcel-Core E71T-1 CO2 Flux Core Wire x 1.6mm 15kg

XCEL-CORE XC-7 12XCEL-CORE XC-7 12E71T-1 FLUX CORE MIG WIREPrecision Layer Wound

Xcel-Arc XC-712 E-71T-1 Flux Core Mig Wire

Chemical Composition

≤C 0.18 ≤Si 0.90 ≤Mn 1.75 ≤P 0.03 ≤S 0.003 ≤Cu 0.35 ≤Ni 0.50 ≤Cr 0.20 ≤Mo 0.30 ≤V0.08

Typical Mechanical Properties of Weld metalYield Strength Tensile Strength Elongation Impact Values Test Temperature465 MPa 570 MPa 29.0% 145 J -20°C

ER71T-1 Flux Core Mig WireER71T-1 Flux Core Mig WireWELDING CONSUMABLES


• No Shielding Gas Needed• Single Pass Welding of Thin Gauge Galvanized Steel• Excellent for Outdoor Use• Smooth Arc – Minimal Spatter• DC- Straight Polarity• Works Well in Windy Conditions• International Approvals

Xcel-Arc E71T-GS is an all-position, self-shielded fl ux-cored wire designed for single pass fi llet and lap welding on gal-vanized or carbon steel as thin as 20 gauge, without burn-through. Gasless wire E71T-GS is commonly used on small portable 230 Volt welding machines, offering smooth arc action with very little spatter. Travel speed is fast, penetration is good and slag removal is easyXcel-Arc E71T-GS is most popular for the home workshop welder because it works so well on 230 Volt machines and can be used on thin gauge steel.

• No Shielding Gas Needed• Limited Multiple-Pass or Single-Pass Welding on Mild Steel • Excellent for Outdoor Use, Works Well In Windy Conditions • Smooth Arc, Minimal Spatter• Works on CC Power Sources and Voltage Sensing Wire Feeders • DC- Straight Polarity• International Approvals

Xcel-Arc E71T-11 is a general purpose self-shielded fl ux-cored wire designed for all position, single-pass and limited multiple-pass lap, fi llet and butt welds on mild or galvanized steed of less than ¾” thickness. (Do not use on steel plates thicker than ¾”). Xcel-Arc E71T-11 is easy to use because it requires no shielding gas. It has a very stable arc, low spatter and slag removal is easy.Xcel-Arc E71T-11 is commonly used in the fabrication of structural beams on outdoor construction projects where adverse weather conditions hinder the fl ow of gas or where gas cylinders are not an option for logistical reasons. E71T-11 is also used in the fabrication of machinery parts, tanks, prefab construction and light structural framework.

Part-No Description WeightXA-E71T110945 0.9mm XcelArc E71T-11 Gasless Wire 4.5kgXA-E71T111245 1.2mm XcelArc E71T-11 Gasless Wire 4.5kgXA-E71T111211 1.2mm XcelArc E71T-11 Gasless Wire 11.34kg

XCEL-ARCXCEL-ARCXA-E71TGS GASLESS MIG WIRE

Xcel-Arc E71T11 Gasless Mig Wire

XCEL-ARCXCEL-ARCXA-E71T11 GASLESS MIG WIRE

Part-No Description Spool WeightXA-E71TGS0809 0.6mm XcelArc E71T-GS Gasless Wire 0.9kgXA-E71TGS0809 0.8mm XcelArc E71T-GS Gasless Wire 0.9kgXA-E71TGS0845 0.8mm XcelArc E71T-GS Gasless Wire 4.5kgXA-E71TGS0945 0.9mm XcelArc E71T-GS Gasless Wire 4.5kg

Xcel-Arc E71TGS Gasless Mig Wire

Gasless - Self Shielding Mig WiresGasless - Self Shielding Mig WiresWELDING CONSUMABLE


XCEL-ARCXCEL-ARCALUMINIUM MIG WIREPrecision Layer Wound

Part-No Description Weight XA530805 XA 5356 x 0.8mm Mig Wire 0.45kgXA530905 XA 5356 x 0.9mm Mig Wire 0.45kgXA531005 XA 5356 x 1.0mm Mig Wire 0.45kgXA531205 XA 5356 x 1.2mm Mig Wire 0.45kgXA531020 XA 5356 x 1.0mm Mig Wire 2.0kgXA531220 XA 5356 x 1.2mm Mig Wire 2.0kgXA531070 XA 5356 x 1.0mm Mig Wire 7.26kgXA531270 XA 5356 x 1.2mm Mig Wire 7.26kg

5356 Aluminium Mig Wire

• High Quality• Triple Shaved• X-Ray Quality• Precision Layer Wound• Smooth Feeding• Low Fume Factor• Clean Welds• International Approvals• AWS, ABS, CWB, Lloyds Register, DNV, TUV, DB

Xcel-Arc 5356 is the highest quality consistent aluminium welding wire available anywhere in the world. Because our manufacturer is the only one in the world that melts and casts their own redraw rod and they have complete control of the manufacturing process allowing them to tightly control and refi ne the alloys’ chemical composition to exacting toler-ances, this ensures premium quality aluminium wire products and outstanding welding performance.

The surface fi nish of aluminium Mig wire is the greatest infl uencing factor of an electrode’s performance and consistency during welding. A poor surface fi nish causes a variety of welding problems and interruptions such as poor feed ability, premature liner wear, reduced contact tip life, porosity, dirty welds and burn backs. These welding interruptions increase your manufacturing costs and reduce productivity. Our focus is on providing the smoothest and most uniform surface fi n-ish possible - one that is clean and free of contamination and hydrocarbons. The consistent feed ability of Xcel-Arc alu-minium wire is accomplished through use of advanced wire drawing technology and a proprietary triple shaving process. All Xcel-Arc aluminium wire goes through a unique testing and control process consisting of three steps: surface fi nish testing, feed ability testing, and weld ability testing. A SEM (Scanning Electron Microscope) is used to inspect and con-trol the wires surface fi nish and cleanliness, ensuring the best surface fi nish possible and superior welding performance.Utilising additional manufacturing processes and controls for wire cast, helix and diameter tolerance, we further ensure high quality, premium aluminium Mig wire. A consistent and tightly controlled diameter tolerance is another important variable that contributes to arc stability, uniformity, and quality aluminium welds. To prevent diameter fl uctuations that can have a profound, negative impact on welding conditions and amperage effi ciency, we tightly control diameter toler-ance on all of our aluminium welding wire to exacting standards to ensure consistent welding performance and results.

Part-No Description Weight XA511020 XA 5183 x 1.0mm Mig Wire 2.0kgXA511220 XA 5183 x 1.2mm Mig Wire 2.0kgXA511070 XA 5183 x 1.0mm Mig Wire 7.26kgXA511270 XA 5183 x 1.2mm Mig Wire 7.26kg


Part-No Description Weight XA400905 XA 4043 x 0.9mm Mig Wire 0.45kgXA401202 XA 4043 x 1.2mm Mig Wire 2.0kgXA401207 XA 4043 x 1.2mm Mig Wire 7.26kg


Aluminium Mig WiresAluminium Mig WiresWELDING CONSUMABLE


XCEL-ARCXCEL-ARCSTAINLESS STEEL MIG WIREPrecision Layer Wound• High Quality Finish• X-Ray Quality• Precision Layer Wound• Smooth Feeding• Clean Welds• International Approvals

308LSi Stainless MIG Wire

For the MIG Welding of 304 and 304L Type Stainless Steels. Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type stainless steels. The 0.03% maximum carbon content increases the resistance to inter granular corrosion. The 0.65-1.20% silicon content improves wetting behaviour in the gas shielded welding process.

Chemical AnalysisC: 0.03% Si: 0.65-1.2% Cr: 19.2-22.0% Ni:9.0-11.0% Mo: 2.0-3.0%

Part-No Description Weight XA308L0915 XA 308LSi x 0.9mm Mig Wire 12.5kgXA308L1215 XA 308LSi x 1.2mm Mig Wire 12.5kg

ApprovalsAWS/ASME SFA 5.9 ER308LSi ● DIN8556 SG-X2 Cr Ni 19 9 ● EN12072 W19 9 LSi ● M.No. 1.4316

Part-No Description Weight XA309L0915 XA 309LSi x 0.9mm Mig Wire 12.5kgXA309L1215 XA 309LSi x 1.2mm Mig Wire 12.5kg


For the MIG Welding of 309 and 309L Type Stainless Steels. Suitable for a wide range of other welding applications including welding metals with dissimilar composition, an intermediate or buttering layer in the butt welding of clad steel, used as a buffering layer prior to the application hard facing materials. The 0.03% maximum carbon content increases the resistance to inter granular corrosion.

Chemical AnalysisC: 0.03% Si: 0.65% Cr: 23.0-25.0% Ni:12.0-14.0% Mo: 2.0-3.0%

ApprovalsAWS/ASME SFA 5.9 ER309LSi ● DIN8556 SG-X2 Cr Ni 24 12 ● EN12072 G23 12 LSi

Part-No Description Weight XA316L0610 XA 316LSi x 0.6mm Mig Wire 1.0kgXA316L0650 XA 316LSi x 0.6mm Mig Wire 5.0kgXA316L0810 XA 316LSi x 0.8mm Mig Wire 1.0kgXA316L0850 XA 316LSi x 0.8mm Mig Wire 5.0kgXA316L08125 XA 316LSi x 0.8mm Mig Wire 12.5kgXA316L0950 XA 316LSi x 0.9mm Mig Wire 5.0kgXA316L09125 XA 316LSi x 0.9mm Mig Wire 12.5kgXA316L12125 XA 316LSi x 1.2mm Mig Wire 12.5kg


For the MIG Welding of 316 and 316L Type Stainless Steels and principally for welding molybdenum-bearing austeniticmaterials containing maximum 0.03% carbon. Also suitable for the general welding of other 300 and 400 series stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430. The 0.65-1.20% silicon content improves wetting behaviour in the gas shielded welding process.

Chemical AnalysisC: 0.03% Si: 0.65% Cr: 23.0-25.0% Ni:12.0-14.0% Mo: 2.0-3.0%

ApprovalsAWS/ASME SFA 5.9 ER316LSi ● DIN8556 SG-X2 Cr Ni Mo 19 12 ● EN12072 G19 12 3 LSi ● M.No. 1.4430

Stainless Steel Mig WiresStainless Steel Mig WiresWELDING CONSUMABLE


XCEL-ARCXCEL-ARCSILICON BRONZE MIG WIREPrecision Layer Wound• High Quality Finish• Precision Layer Wound• Smooth Feeding• International Approvals

ERCuSi-A Silicon Bronze MIG WireApprovalsAWS/ASME-SFA A5.7 ERCuSi-APrecision layer wound copper based wire for MIG welding of copper,copper-silicon and copper-zinc alloys. This copper-silicon alloy is used to weld similar composition base metals, brass, and to weld these copper alloys to steel. Extensively used in the automotive repair and fencing industries.

Chemical AnalysisFe: 0.5% Cu: Rem% Mn: 1.5% Zn: 1.0% Al: 0.01% Sn: 1%Pb: 0.02%

Part-No Description Weight XA-SB0805 XA Silicon Bronze Mig Wire 0.8mm 5kgXA-SB08135 XA Silicon Bronze Mig Wire 0.8mm 13.5kgXA-SB0905 XA Silicon Bronze Mig Wire 0.9mm 5kgXA-SB09135 XA Silicon Bronze Mig Wire 0.9mm 13.5kg

Silicon Bronze Mig WireSilicon Bronze Mig WireWELDING CONSUMABLE


• High Quality• Triple De-oxidised• X-Ray Quality• Clean Weld Finish• International Approvals

Unalloyed welding rod for Tig welding of general structural steels and pipe steels. TG2 must be welded using pure Argon (Ar) shielding gas. Thin and homogeneous copper coating increase resistance to rusting

MAGMAWELDMAGMAWELDTG2 - ER70S-6 TIG WIRE

Part-No Description Weight TG2-12 ER70S-6 Tig Rod x 1.2mm 5.0kgTG2-16 ER70S-6 Tig Rod x 1.6mm 5.0kgTG2-20 ER70S-6 Tig Rod x 2.0mm 5.0kgTG2-24 ER70S-6 Tig Rod x 2.4mm 5.0kgTG2-32 ER70S-6 Tig Rod x 3.2mm 5.0kg

TG2 E70S-6 Tig Filler WireChemical AnalysisC: 0.07% Si: 0.85% Mn: 1.45% P: <0.025% S: <1.025%

ApprovalsAWS/ASME SFA 5.18 ER70S-6 ● DIN 8559 WSG-2 ● EN1688 W3 Si ● M.No. 1.5125

ER70S-6 Steel Tig Wire ER70S-6 Steel Tig Wire WELDING CONSUMABLE

• High Quality• Micro Alloyed• X-Ray Quality• Clean Weld Finish• International Approvals

MAGMAWELDMAGMAWELDTG2-102 - ER70S-2 TIG WIRE

Part-No Description Weight TG-102-16 ER70S-2 Tig Rod x 1.6mm 5.0kgTG-102-20 ER70S-2 Tig Rod x 2.0mm 5.0kgTG-102-24 ER70S-2 Tig Rod x 2.4mm 5.0kg

TG102 E70S-2 Tig Filler WireChemical AnalysisC: 0.06% Si: 0.6% Mn: 1.2% Ti: <0.10% Al: 0.07% Zr: 0.06%

ApprovalsAWS/ASME SFA 5.18 ER70S-2 ● TS EN ISO 636 -A W 42 2 W2Ti ● EN ISO 636-A W 42 2 W2Ti

TG 102

TG102

Micro-alloyed welding rod for GTA (TIG) welding of unalloyed steels by using Argon shielding gas. Due to it's Ti and Al micro alloy contents, particularly suitable for single pass welding of galvanized, pre-painted, rusty and dirty steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.


• High Quality• Triple Shaved• X-Ray Quality• Low Fume Factor• Cleaner Welds

Xcel-Arc premium quality aluminium Tig wires are engineered for use in Tig welding applications where clean, oxide and porosity free welds are required. We source from the world’s only fully integrated aluminium wire and rod mill. That means there is control in the quality and consistency of our products from start to fi nish, including melting raw mate-rial, continuous casting rod, to drawing, shaving, spooling, cleaning, testing and cutting of Tig wires. Xcel-Arc Tig wire is available in a variety of alloys and diameters to meet various aluminium welding fabrication requirements. Xcel-Arc aluminium Tig wires are stamped/embossed with the alloy for identifi cation purposes.

XCEL-ARCXCEL-ARCALUMINIUM TIG WIRE

Part-No Description Weight XA5316 XA5356 x 1.6mm Tig Wire 4.54kgXA5324 XA5356 x 2.4mm Tig Wire 4.54kgXA5332 XA5356 x 3.2mm Tig Wire 4.54kg

XA5356 Tig Filler Wire

ApprovalsAWS ● ABS ● CWB ● Lloyds Register ● DNV ● TUV ● DB

Part-No Description Weight XA4016 XA4043 x 1.6mm Tig Wire 4.54kgXA4024 XA4043 x 2.4mm Tig Wire 4.54kgXA4032 XA4043 x 3.2mm Tig Wire 4.54kg


Aluminium Tig Wires Aluminium Tig WiresWELDING CONSUMABLE

Part-No Description Weight XA518324 XA5183 x 2.4mm Tig Wire 4.54kgXA518332 XA5183 x 3.2mm Tig Wire 4.54kg


Part-No Description Weight XA404724 XA4047 x 2.4mm Tig Wire 4.54kgXA404732 XA4047 x 3.2mm Tig Wire 4.54kg


Chemical AnalysisAl: 94.00% Si: 5.0% Fe: 0.40% Mg: 0.05% Mn: 0.05% Ti: 0.15%

Typical Mechanical Properties of Weld MetalYield Stress Tensile Strength Elongation Heat Treatment≥40Nmm2 ≥120N/mm2 A5 (%) ≥8 AW

Chemical AnalysisAl: 88.00% Si: 12.0% Fe: 0.60% Cu: 0.20% Mn: 0.15%


Chemical AnalysisAl: Rest Mg: 4.50-5.50% Mn: 0.05-0.20% Cr: 0.05-0.20% Ti: 0.06-0.20%


Chemical AnalysisAl: Rest Mg: 4.30-5.20% Mn: 0.05% Cr: 0.05% Ti: 10% Si: 0.15%



• High Quality• X-Ray Quality• Hard Stamped I.D• International Approvals

XCEL-ARCXCEL-ARCSTAINLESS STEEL TIG WIRE

308LSi Stainless TIG Wire

Chemical AnalysisC: 0.03% Si: 0.3-0.65% Cr: 19.2-22.0% Ni:9.0-11.0%

Part-No Description Weight XA308LSI-12T XA308LSi x 1.2mm Tig Wire 5.0kgXA308LSI-16T XA308LSi x 1.6mm Tig Wire 5.0kgXA308LSI-20T XA308LSi x 2.0mm Tig Wire 5.0kgXA308LSI-24T XA308LSi x 2.4mm Tig Wire 5.0kg

Austenitic stainless steel welding rod for Tig welding of unstablised or stabilised corrosion resisting Cr-Ni steels.Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases.The fi ller wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 304Nb in cases where the construction is to be used at temperatures not exceeding 400°C.

ApprovalsAWS/ASME SFA 5.9 ER308L ● DIN8556 SG-X2 Cr Ni 19 9 ● EN12072 W19 9 L ● M.No. 1.4316


Chemical AnalysisC: <0.03% Mn 1.0-2.5 Si: 0.3-0.65% Cr: 23.0-25.0% Ni:12.0-14.0%

Part-No Description Weight XA309LSI-16T XA 309LSi x 1.6mm Tig Wire 5.0kgXA309LSI-24T XA 309LSi x 2.4mm Tig Wire 5.0kg

Austenitic stainless steel welding rod for Tig welding of unstablised or stabilised corrosion resisting Cr-Ni steels.Resistant to inter-granular corrosion up to 350˚C. Non-scaling up to 800˚C, in air or oxidizing combustion gases.The fi ller wire can also be used for welding titanium and niobium stabilised steels such as ASTM 304Ti and ASTM 304Nb in cases where the construction is to be used at temperatures not exceeding 400°C.

ApprovalsAWS/ASME SFA 5.9 ER309L ● DIN8556 SGX 2 Cr Ni 2412 ● EN12072 W23 12


Chemical AnalysisC: <0.03% Mn 1.0-2.5 Si: 0.3-0.65% Cr: 18.0-2.0% Ni:11.0-14.0% Mo 2.0-3.0%

Part-No Description Weight XA316LSI-10T XA 316L x 1.0mm Tig Wire 5.0kgXA316LSI-12T XA 316L x 1.2mm Tig Wire 5.0kgXA316LSI-16T XA 316L x 1.6mm Tig Wire 5.0kgXA316LSI-20T XA 316L x 2.0mm Tig Wire 5.0kgXA316LSI-24T XA 316L x 2.4mm Tig Wire 5.0kgXA316LSI-32T XA 316L x 3.2mm Tig Wire 5.0kg

Austenitic stainless steel welding rod for Tig welding of unstabilised or stabilised corrosion resisting Cr-Ni-Mo steels. Resistant to inter-granular corrosion up to 400˚C. The fi ller wire is also suitable for welding titanium and niobium stabi-lised steels such as ASTM 316Ti in cases where the construction is used at temperatures not exceeding 400°C.

ApprovalsAWS/ASME SFA 5.9 ER316LSi ● DIN8556 WSG-2 Cr Ni Mo 1912 ● EN1272 W19123 L ● M.No. 1.4430

Stainless Steel Tig WiresStainless Steel Tig WiresWELDING CONSUMABLE


XCEL-ARCXCEL-ARC

2209 Duplex Stainless TIG Wire

Chemical AnalysisC: 0.02% Si: 0.5% Cr: 23.0% Ni:8.5%Mn: 1.6% Mo: 3.1% N: 0.17%Ferrite: 50FN WRC-92

Part-No Description Weight XA2209-16T XA2209 x 1.6mm Tig Wire 5.0kgXA2209-24T XA2209 x 2.4mm Tig Wire 5.0kg

The nominal compostion (wt %) of this classifi cation is 22.5Cr, 8.5Ni, 3Mo, 0.15N. Filler metal of this classifi cation is primarly used to weld Duplex stainless steels which contain approximately 22 percent of chromium. Deposits of this alloy have Duplex microstructure consisting of an austenite-ferrite matrix. These stainless steels are characterised by high tensile strength, resistance to stress corrosion cracking and improved resistance to pitting.

ApprovalsAWS/ASME SFA 5.9 ER2209 ● DIN8556 WK.1.4462 (TUV) ● EN12072 2293LN

Stainless Steel Tig WiresStainless Steel Tig WiresWELDING CONSUMABLE

312 Stainless TIG Wire

Chemical AnalysisC: 0.11% Mn 1.9% Si: 0.45% Cr: 30.0% Ni: 9.5% Ferrite: 50FN WRC-92

Part-No Description Weight XA312-16T XA 312 x 1.6mm Tig Wire 5.0kgXA312-24T XA 312 x 2.4mm Tig Wire 5.0kg

Xcel-Arc XA312 is a high alloyed wire designed for welding C/Mn steels, tool steels, spring steels, high temperature steels and other diffi cult to weld steels. 312 is also suitable for dissimilar welds between stainless and mild steel. XA312 provides a ferritic austenitic structure with a high resistance to hot and solidifi cation cracking. The mechanical properties are high and the wear resistance properties are very good. XA312 is also suitable for applications in the pulp and paper industry due to its good corrosion resistance.

ApprovalsAWS/ASME SFA 5.9 ER312 ● EN12072 29 9


• All Position• Extremely Stable Arc • Good Arc Starting and Restrike• Self Releasing Slag• Low Spatter Level• Good Weld Bead Appearance• International Approvals

XCEL-ARCXCEL-ARC

Typical Weldmetal AnalysisC: 0.08% Si: 0.3% Mn: 0.5% P: 0.014% S: 0.016%

ApprovalsAWS SFA A5.1 E6013 ● AS/NZ1553.1:E4112-0A true general-purpose welding electrode for both the beginner and experienced welders. The special coating makes this electrode unique in that it is almost impossible to “stick“ the electrode to the work. A strong smooth weld with very little spatter and self releasing slag is produced. Weld bead appearance is excellent and the molten pool is controlled with ease in all positions The special coating allows easy welding of galvanised steels, dirty, rusty and scaly steels.

Typical Mechanical Properties of Weld MetalYield Stress Tensile Strength Elongation Impact Values460Nmm2 490N/mm2 25% 65J@0°C

XA GP ElectrodesPart-No Description Pkt Weight XAGP25 Xcel-Arc GP Electrode 2.5mm 2.5kgXAGP32-25 Xcel-Arc GP Electrode 3.2mm 2.5kgXAGP32 Xcel-Arc GP Electrode 3.2mm 5.0kgXAGP40 Xcel-Arc GP Electrode 4.0mm 5.0kg

XAGP E6013 GENERAL PURPOSE ELECTRODE

MAGMAWELDMAGMAWELD• All Position• Extremely Stable Arc • Good Arc Starting and Restrike• Self Releasing Slag• Low Spatter Level• Good Weld Bead Appearance• International Approvals

Typical Weldmetal AnalysisC: 0.08% Si: 0.3% Mn: 0.5%

ApprovalsAWS SFA A-5.1 E6013 ● AWS/ASME SFA-5.1 E6013 ● DIN 1913 E43 22 R(C)3

Typical Mechanical Properties of Weld MetalYield Stress Tensile Strength Elongation Impact Values480Nmm2 530N/mm2 27% 80J@0°C

ESR-11 GP ElectrodesPart-No Description Pkt Weight ESR1125-25 ESR11 Electrode 2.5mm 2.5kgESR1132-25 ESR11 Electrode 3.2mm 2.5kgESR1132-50 ESR11 Electrode 3.2mm 5.0kgESR1140-65 ESR11 Electrode 4.0mm 6.5kg

ESR-11 E6013 GENERAL PURPOSE ELECTRODE

General-purpose electrode for structural steelwork, workshop and maintenance welding. Easily operated in positional welding, including vertically-down. Good gap-bridging and smooth arc, well suited for tack-welding due to it's easy arc striking and restriking properties. Welds are smooth, slightly concave and blending into base metal without undercut-ting. Suitable for welding on galvanized, primer painted and slightly rusted components.

DC -

AC

DC -

AC

General Purpose ElectrodesGeneral Purpose ElectrodesWELDING CONSUMABLE


MAGMAWELDMAGMAWELD


Typical Mechanical Properties of Weld metalYield Stress Tensile Strength Elongation Impact Values>380N/mm² 510-610N/mm² >24% 50J@+20°C

• High Deposition• Easy Strike and Restrike• Smooth Stable Arc• Minimal Spatter• High Weld Deposition• Self Releasing Slag• International Approvals

ESH180R E7024 IRON POWDER ELECTRODE

ApprovalsAWS/ASME SFA 5.1 E7024 ● EN499 E 38 A RR 73 ● DIN 1913 E 51 11 RR 11 180

A heavy coated, rutile type high-effi ciency electrode having a weld metal recovery of approximately 180 %. It is suited to producing long fi llet welds and economically fi lling-up large weld sections. The core wire diameters, deviating from stand-ard diameter, are so calculated as to produce defi nite throat thickness (a=3 to 6 mm). Relatively low current intensities and short burn-off times. ESH180R exhibits good welding properties.

Part-No Description Pkt Weight ESH180R25-50 ESH180R Electrode 350 x 2.5mm 5.0kgESH180R32-65 ESH180R Electrode 450 x 3.2mm 6.5kgESH180R40-65 ESH180R Electrode 450 x 4.0mm 6.5kg

ESH180R E7024 IRON POWDER ELECTRODE

DC-

AC

Iron Powder ElectrodesIron Powder ElectrodesWELDING CONSUMABLE



Typical Mechanical Properties of Weld metalYield Stress Tensile Strength Elongation Impact Values460N/mm² 530N/mm² 29% 70J@-20°C - 60J@-30°C

• All Position• Easy Restrike• Stable Arc• Minimal Spatter• Easy to Control Weld Deposition• Easy Slag Removal• Good Weld Bead Appearance• International Approvals

ESB44 E7016 DUAL COATED LOW HYDROGEN ELECTRODE

ApprovalsAWS/ASME SFA 5.1 E7016 H8 ● AS/NZ 4855 2007 ● EN499 E 38 2 B 12 H 10 ● DIN 1913 E 51 43 B (R) 10

A multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth and clean welds blending into base metal without undercuts. Excellent gap-bridging properties. The dual covering of this electrode pro-duces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds are of X-ray quality.

Part-No Description Pkt Weight ESB4425-50 ESB44 Electrode 350 x 2.5mm 5.0kgESB4432-50 ESB44 Electrode 350 x 3.2mm 5.0kgESB4440-65 ESB44 Electrode 450 x 4.0mm 6.5kg

ESB44 Low Hydrogen Electrodes

DC+

AC

MAGMAWELDMAGMAWELD


MAGMAWELDMAGMAWELD• All Position• Stable Arc• Minimal Spatter• Easy to Sontrol Weld Deposition• Easy Slag Removal• Good Weld Bead Appearance• International Approvals

ESB52 E7018 LOW HYDROGEN ELECTRODE

ApprovalsAWS/ASME SFA 5.1 E7018-1 H4 ● EN499 E 42 6 B 42 H 5 ● DIN 8529 E SY 76Mn B

Part-No Description Pkt Weight ESB5225-50 ESB52 Electrode 350 x 2.5mm 5.0kgESB5232-50 ESB52 Electrode 350 x 3.2mm 5.0kgESB5240-65 ESB52 Electrode 450 x 4.0mm 6.5kg

ESB52 Low Hydrogen Electrodes


An electrode producing tough and crack-free welded joints and also suits welding steels with a carbon content of up to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Electrode approved for rail joint weld-ing and with very good gap-bridging properties. Owing to its double covering (up to 3.2 mm) this electrode features a stable and concentrated arc and is therefore well suited to positional welding. Suitable to use in welding of dynamically loaded machinery, steel construction, bridge, pipe and pipeline construction, tank, pressure vessel and shipbuilding. Welds are of X-ray quality.

DC+

AC

Low Hydrogen ElectrodesLow Hydrogen ElectrodesWELDING CONSUMABLE


MAGMAWELDMAGMAWELD

Typical Weldmetal AnalysisC 0.04% Si 0.8% Mn 1.0% Cr 22% Ni 12% Mo 2.8%

Typical Mechanical Properties of Weld metalTensile Strength Elongation Impact Values600N/mm² 38% 70(J)+20°C

• Soft Start and Restrike• Stable Arc• Minimal Spatter• Easy to Control Weld Deposition• Easy Slag Removal• Fine Ripple Bead Appearance• International Approvals

EIS 309 Mo STAINLESS ELECTRODES

Standards, Classifi cationsAWS/ASME SFA 5.4 E309Mo-16 ● AS/NZ 4854 ● DIN 8556 E19 9 LR 26 ● TS 2716 E 23 13 2 MPR 160 36An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, fi nely rippled bead surface, easily removable slag.

Part-No Description Pkt Weight EI309Mo25-20 EI309Mo Electrode 350 x 2.5mm 2.0kgEI309Mo32-20 EI309Mo Electrode 350 x 3.2mm 2.0kgEI309Mo40-20 EI309Mo Electrode 350 x 4.0mm 2.0kg

EIS 309Mo Stainless Steel ElectrodeDC+

AC

MAGMAWELDMAGMAWELD

Typi-cal Weldmetal AnalysisC 0.08% Si 0.3% Mn 0.5% Cr19% Ni10%

Typical Mechanical Properties of Weld metalTensile Strength Elongation Impact Values600N/mm² 38% 70(J)+20°C

• Soft Start and Restrike• Stable Arc• Minimal Spatter• Easy to Control Weld Deposition• Easy Slag Removal• Fine Ripple Read Appearance• International Approvals

EI 308L STAINLESS ELECTRODE

Standards, Classifi cationsAWS/ASME SFA 5.4 E308L-16 ● AS/NZ 4854 ● EN1600 E 19 9 LR 12 ● DIN 8556 E19 9 LR 26An electrode for welding austenitic stainless Cr-Ni steels or cast steels having an extra low carbon content as well as stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless tanks, valves, pipes and linings in chemical and food industries. For operating temperatures of up to +350˚C, non-scaling up to +800˚C. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, fi nely rippled bead surface, easily removable slag.

Part-No Description Pkt Weight EI308L25-175 EI308L Electrode 300 x 2.5mm 1.75kgEI308L32-175 EI308L Electrode 300 x 3.2mm 1.75kgEI308L40-20 EI308L Electrode 350 x 4.0mm 2.0kg

EI 308L Stainless Steel Electrode

DC+

AC

Stainless Steel ElectrodesStainless Steel ElectrodesWELDING CONSUMABLE


MAGMAWELDMAGMAWELD

Typical Mechanical Properties of Weld metalTensile Strength Elongation Impact Energy560N/mm² 37% 70(J)+20°C

• Soft Start and Restrike• Stable Arc• Minimal Spatter• Easy to Control Weld Deposition• Easy Slag Removal• Fine Ripple Bead Appearance• International Approvals

EI 316L STAINLESS ELECTRODE

Standards, Classifi cationsAWS/ASME SFA 5.4 E316L-16 ● AS/NZ 4854 ● EN1600 E 1912 3 LR 32 ● DIN 8556 E1912 3 LR26 ● TS2716 E 1912 3 LR26

An electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels having an extra low carbon content. For oper-ating temperatures of up to +400˚C. Especially suitable for welding of stainless steel chemical tanks and pipes in chemi-cal, textile, paint and paper industries. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, fi nely rippled bead surface, easily removable slag.

Part-No Description Pkt Weight EI316L25-175 EI316L Electrode 300 x 2.5mm 1.75kgEI316L32-20 EI316L Electrode 300 x 3.2mm 2.0kgEI316L40-20 EI316L Electrode 350 x 4.0mm 2.0kg

EI 308L Stainless Steel Electrode

MAGMAWELDMAGMAWELD

Typical Mechanical Properties of Weld metalTensile Strength Elongation Impact Energy810N/mm² 24% 50 (J)+20°C

• Dissimilar Problem Steel Welding• Stable Arc• Minimal Spatter• Easy to Control Weld Deposition• Easy Slag Removal• Fine Ripple Bead Appearance• International Approvals

EI 312 STAINLESS ELECTRODE

Standards, Classifi cationsAWS/ASME SFA 5.4 E312-16 ● EN1600 E 29 9 R 12 ● DIN 8556 E29 9 R26 ● TS2716 E29 9 R26

An electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite and is non-scaling up to +1100˚C. High resistance to cracking and is suited for joining diffi cult to weld steels and depositing buffer layers on crack sensitive base metals. Easy arc striking and restrik-ing. Fine metal droplet transfer, good fusion of joint faces, fi nely rippled bead surface and easy slag removal.

Part-No Description Pkt Weight EI312L25-175 EI312 Electrode 300 x 2.5mm 1.75kgEI312L32-175 EI312 Electrode 300 x 3.2mm 1.75kgEI312L40-20 EI312 Electrode 350 x 4.0mm 2.0kg

EI 312 Stainless Steel Electrode

Typical Weldmetal AnalysisC 0.04% Si 0.70% Mn: 0.80% Cr 19% Ni 12.0% Mo 2.6%

Typical Weldmetal AnalysisC 0.10% Si 0.90% Mn: 0.10% Cr 29% Ni 10.0%

DC+

AC

DC+

AC



MAGMAWELDMAGMAWELD


• All Position• Deep Penetration• Vertical Down welding• Easy to Control• Good Weld Finish• International Approvals

ESC60 E6010 CELLULOSIC ELECTRODE

ApprovalsAWS/ASME SFA 5.1 E6010 ● EN499 E 35 2 C 21 ● DIN 1913

Part-No Description Pkt Weight ESC6025-50 ESC60 Electrode 350 x 2.5mm 5.0kgESC6032-50 ESC60 Electrode 350 x 3.2mm 5.0kgESC6040-50 ESC60 Electrode 350 x 4.0mm 5.0kg

ESC6010 Cellulosic Electrodes


A medium coated cellulosic type electrode for welding in vertical down technique. Due to it's high penetration it is suitable for root pass and build up passes in the vertical down direction. For use in shipbuilding, storage vessels, boilers, pipeline constructions and assembly works. DCEN (-) is recommended for root passes

DC ±

AC

MAGMAWELDMAGMAWELD

Typical Weldmetal AnalysisNi: 98% other: 2%

• All Position• Easy Strike and Restrike• Welds Cast Iron to Dissimilar Metals• Smooth Arc• Good Weld Finish• International Approvals

ENI 402 Ni CAST IRON ELECTRODE

ApprovalsAWS/ASME SFA 5.15 E Ni-Cl ● TS 9463 E Ni-BG21 ● DIN 8573 E Ni-BG21

Part-No Description Pkt Weight ENI40225-175 ENi402 Electrode 350 x 2.5mm 1.75kgENI40232-175 ENi402 Electrode 350 x 3.2mm 1.75kgENI40240-226 ENi402 Electrode 350 x 4.0mm 2.26kg

ENI 402 Ni Cast Iron Electrode

Mechanical Properties of Weld metalHeat Treatment Elongation AW/KS ~ 160 HB

An electrode having a pure nickel core wire for welding cast iron with or without low preheating (max. +300˚C). For repair welding of cracked cast iron parts or joining components made of steel, copper or nickel materials to castings. Electrode suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Weld short beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Preferably used with DCEP but possible to use also with AC.

DC-

AC



MAGMAWELDMAGMAWELD• Heavy Abrasion Moderate Impact• Non Machinable, Grind only• Easy Strike and Restrike• Very Smooth Weld Deposit• Easy to Weld with AC and DC

EH 360R HARD FACING ELECTRODE

Part-No Description Pkt Weight EH360R32-50 EH360R Electrode 350 x 3.2mm 5.0kgEH360R40-65 EH360R Electrode 350 x 4.0mm 6.5kgEH360R50-65 EH360R Electrode 350 x 5.0mm 6.5kg

EH 360 Hard Facing Electrode

Hardness59HRc (1st pass)

A thick rutile-covered electrode for depositing tough and wear resisting hardfacing overlays. The weld metal has suffi cient red hardness up to +600°C. It is machinable only by grinding. In case of crack sensitive base metals, a tough buffer layer made by ESB 40 or EI 307 electrodes is required and a further one after every third hardfacing layer. The as-welded hard-ness of 59 HRc can be increased to 60-65 HRc by single or double tempering. Suitable hardfacing applications where wear resistance at higher temperatures is a prime concern, as in hot cut offs, dies for pressure castings, rolls, crushers and others. Possible to use equally well both with AC and DC.

DC±

AC

Typical Weldmetal AnalysisC 4.0% Si 5.0.0% Mn 0.3% Cr 7% V 5.0% Fe Rest

ApprovalsEN 14700 E Fe8 ● DIN 8555 E 6 UM 60 (65W)

MAGMAWELDMAGMAWELD• All Position• High Strength• Cast Iron & Cast Iron to Dissimilar Metals• Easy Strike and Restrike• Good Weld Finish• International Approvals

ENI 416 NiFe CAST IRON ELECTRODE

ApprovalsAWS/ASME SFA 5.15 E NiFe-Cl ● TS 9463 E NiFE-G23 ● DIN 8573 E NiFE-G23

Part-No Description Pkt Weight ENI41625-175 ENi416 Electrode 350 x 2.5mm 1.75kgENI41632-175 ENi416 Electrode 350 x 3.2mm 1.75kgENI41640-226 ENi416 Electrode 350 x 4.0mm 2.50kg

ENI 416 NiFe Cast Iron Electrode

Mechanical Properties of Weld metalHeat Treatment Elongation AW/KS ~ 210 HB

An electrode having a nickel-iron core for welding cast iron with or without preheating. The weld metal features a low coeffi cient of thermal expansion and as a result, little shrinkage. It has higher strength properties than pure nickel weld metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc striking and restriking, stable arc and smooth bead. Weld metal is machinable. Weld short beads about 30-50mm long.

DC+

AC

Typical Weldmetal AnalysisC 1.0% Mn 0.40% Si 0.60% Fe 43% Ni 55%

Cast Iron & Hard Facing ElectrodesCast Iron & Hard Facing ElectrodesWELDING CONSUMABLE

360


MAGMAWELDMAGMAWELD• Heavy Abrasion Moderate Impact• Non Machinable, Grind Only• Chrome Carbides in Stainless Matrix• Easy Strike and Restrike• Very Smooth Weld Deposit• High Recovery 235%

EH 531 HARD FACING ELECTRODE

Part-No Description Pkt Weight EH53132-50 EH531 Electrode 350 x 3.2mm 5.0kgEH53140-50 EH531 Electrode 350 x 4.0mm 5.0kgEH53150-50 EH531 Electrode 350 x 5.0mm 5.0kg


Hardness65HRc (1st pass)

A heavy coated, high recovery (235%) hardfacing electrode depositing evenly distributed Cr, B carbides in austenitic stainless steel matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Required hard-ness and abrasion resistance can be obtained in the fi rst layer even on low alloy steels. The hardfacing layers have a very smooth surface and machinable only by grinding. Suitable to use in excavator teeth, leading edges of excavator buckets, mixer blades, gravel pumps, conveyor worm-screws and conveyor belts. Possible to use with both DC and AC.

DC±

AC

Typical Weldmetal AnalysisC 4.2% Si 1.3% Mn 0.3% Cr 24% Nb 7.0% B 1.2% Fe Rest

ApprovalsAWS/ASME SFA 5.13 E Fe Cr- A2 ● DIN 8555 E 10 UM 65 GRZ

MAGMAWELDMAGMAWELD• Heavy Abrasion Moderate Impact• Non Machinable, Grind Only• Chrome, Niobium Carbide Matrix• Easy Strike and Restrike• Relief Checks in Final Deposit• Metal Recovery 180%

EH 528 HARD FACING ELECTRODE

Part-No Description Pkt Weight EH52832-50 EH528 Electrode 350 x 3.2mm 5.0kgEH52840-50 EH528 Electrode 350 x 4.0mm 5.0kg


Hardness63HRc (1st pass) 62HRc (2nd pass) 64HRc (3rd pass)

A basic type heavy coated high recovery electrode for depositing primary and eutectic Cr and Nb carbides in austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Service temperature is maxi-mum 450˚C. The typical transverse cracks occuring in such a hard metal is not suitable for applictions where impact and shock conditions prevail. Wear coeffi cient of one layer deposit is 0.5 % with Si O2. The weld metal is machinable only by grinding. Metal recovery of 180%. Suitable to use in hardfacing of cement crushers, cement presses and brick conveyor screws, mixer blades, press screws in the oil industry, bucket lips and teeth in earth moving equipment. Possible to use with both DC and AC.

DC±

AC

Typical Weldmetal AnalysisC 7.0% Cr 24% Nb 7.0% Fe Balance

Hard Facing ElectrodesHard Facing ElectrodesWELDING CONSUMABLE


MAGMAWELDMAGMAWELDELECTRODE HANDY PACKS

Part-No Description Pack QtyESR11BP Magmaweld General Purpose Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm ESB44BP Magmaweld Low Hydrogen Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mmEI316LBP Magmaweld Stainless Steel Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm EH360RBP Magmaweld Hard Facing Electrode - Handy Pack 10pcs 3.2mm ENI416BP Magmaweld Cast Iron Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mmEI312BP Magmaweld Dissimilar Metal Electrode - Handy Pack 10pcs 2.5mm, 5pcs 3.2mm

ELECTRODE HANDY PACKS

MAGMAWELD Electrodes are available in convenient handy packs. Covering the widest range of applications, distinctively packaged and colour coded to provide simple selection. With the MAGMAWELD display stand theselection and purchasing of MAGMAWELD electrodes for the tradesman or handy person couldn’t be easier.

Electrode Handy PacksElectrode Handy PacksWELDING CONSUMABLE


XCEL-ARCXCEL-ARCWT20 2% THORIATED TUNSTEN ELECTRODE

Part-No Description Pkt Qty WT20-10-175 2.0% Thoriated Tungsten 1.0mm x 175mm 10WT20-16-175 2.0% Thoriated Tungsten 1.6mm x 175mm 10WT20-24-175 2.0% Thoriated Tungsten 2.4mm x 175mm 10WT20-32-175 2.0% Thoriated Tungsten 3.2mm x 175mm 10

WT20 2% Thoriated Tungsten Electrode

This has been the most commonly used type of tungsten for a long time and thus is the standard that is used for comparison to other tungstens. However, since it is a low-level radioactive hazard many users have switched to other alternatives. Regarding the radioactivity, Thorium is an alpha emitter but when its enclosed in a tungsten matrix the risks are negligible, thus holding a stick of Thoriated tungsten in your hand should not pose a great threat unless a welder has open cuts on their skin. Thoriated tung-sten should not get in contact with open cuts or wounds. The more signifi cant danger to welders can occur when thorium oxide gets into the lungs. This can happen from the exposure to vapours during welding or from ingestion of material/dust in the manufacture and grinding of the tungsten. Therefore, precautions should be taken when welding and use of an exhaust system should be implemented to re-move the grinding dust from the work area when grinding tungsten. Proper disposal in an environmen-tally friendly way is also a responsibility. There are discussions under way in Europe about eliminating the use of thorium there altogether because of these problems. Please research this subject yourself to get a complete understanding. Notwithstanding these issues, 2% Thoriated tungsten is still the most commonly used tungsten and is a good general use tungsten. It has one of the lowest work functions, and it performs well when overloaded with extra amperage. However, it does not hold its point as well as some other non-radioactive tungsten that have been introduced. This tungsten is used primarily for DC welding and may split if used for AC welding.

WLa15 1.5% Lanthanated Tungsten Electrode

XCEL-ARCXCEL-ARCWLa15 1.5% LANTHANATED TUNGSTEN ELECTRODE

Part-No Description Pkt Qty WLA-16-175 1.5% Lanthanated Tungsten 1.6mm x 175mm 10WLA-24-175 1.5% Lanthanated Tungsten 2.4mm x 175mm 10WLA-32-175 1.5% Lanthanated Tungsten 3.2mm x 175mm 10

In Europe and Japan this has been the most popular alternative to 2% Thoriated tungsten for most applications. It is available as 2%, 1.5%, and 1% Lanthanated tungsten. Lanthanum Trioxide has the lowest work function of any of the materials thus it usually starts easiest and has the lowest tempera-ture at the tip which resists grain growth and promotes longer service life. Testing of 2% Lanthanated material showed that it offers much longer life than Thoriated if not overloaded and better arc starting in most applications. It is also especially good at; - Resisting the “Thermal shock” of pulsing - Welding in situations where there are numerous re-ignitions with a short weld cycle - Resistance to contamination. Welders with tube mill applications have been especially satisfi ed with this material because its longer life reduces down time. Also, as a general rule it will probably require about 15% less amps to start and sustain low current arcs. Lanthanum in this tungsten is a “rare earth” material and is not radioactive. This tungsten is primarily used for DC welding, but will also show good results for AC welding.

TIG Tungsten ElectrodesTIG Tungsten ElectrodesWELDING CONSUMABLE


XCEL-ARCXCEL-ARCWZ8 0.8% ZIRCONIATED TUNSTEN ELECTRODE

Part-No Description Pkt Qty WZ8-16-175 0.8% Zirconiated Tungsten 1.6mm x 175mm 10WZ8-24-175 0.8% Zirconiated Tungsten 2.4mm x 175mm 10WZ8-32-175 0.8% Zirconiated Tungsten 3.2mm x 175mm 10

WZ8 0.8% Zirconiated Tungsten Electrode

Zirconiated Tungsten has good performance in AC welding. It easily forms and retains a balled tip at the end of the tungsten which is ideal to give the radiating arc suited to AC TIG weld-ing. Zirconiated tungsten electrode produces an extremely stable arc and resists tungsten spitting. Zirconiated tungsten has a high resistance to contamination with excellent perform-ance in high load AC welding. Zirconiated Tungsten is most commonly used for AC welding of aluminium and magnesium alloys.

Zirconiated is not recommended for DC welding.

TIG Tungsten ElectrodesTIG Tungsten ElectrodesWELDING CONSUMABLE

XCEL-ARCXCEL-ARCWCe-2 1.8 - 2.2% CERIATED TUNSTEN ELECTRODE

Part-No Description Pkt Qty WC20-16-175 1.8-2.2% Ceriated Tungsten 1.6mm x 175mm 10WC20-24-175 1.8-2.2% Ceriated Tungsten 2.4mm x 175mm 10WC20-32-175 1.8-2.2% Ceriated Tungsten 3.2mm x 175mm 10

WCe-2 1.8 - 2.2% Ceriated Tungsten Electrode

Ceriated tungsten electrodes (AWS classifi cation EWCe-2) contain a minimum of 97.30 percent tungsten and 1.80 to 2.20 percent cerium and are referred to as 2 percent ceriated. Ceriated tungstens perform best in DC welding at low current settings. They have excel-lent arc starts at low amperages and become popular in such applications as orbital tube welding, thin sheet metal work. They are best used to weld carbon steel, stainless steel, nickel alloys, and titanium, and in some cases it can replace 2 percent thoriated electrodes. Ceriated tungsten is best suited for lower amperages it should last longer than Thoriated tungsten higher amperage applications are best left to Thoriated or Lanthanated tungsten.


Anti SpatterAnti SpatterWELDING CONSUMABLE

XCEL-ARCXCEL-ARCANTI SPATTER SPRAY - Silicon & Benzene Free - Paintable

Part-No Description XA1390/S XcelArc 1390/S Anti Spatter Spray 400gr

XA1390/S Anti Spatter Aerosol Spray

XcelArc 1390/S Anti Spatter Spray is engineered to protect parts, tooling, and fi xtures from spatter build-up. A convenient solvent-based, quick-drying aerosol that allows for pre-heat, higher duty cycles, and higher temperature applications. Excellent for fi xture and tooling protection. The special formula allows surface painting after use. Base metal and fi xture applications become easier to clean and remove unwanted weld spatter. XcelArc 1390/S Anti Spatter Spray is anhydrous without silicone.You can use it both on the torch and on the pieces to weld.Wait for the evaporation of the solvent before welding.Product is for industrial and professional use only.Use only in a well-ventilated areas.

Available singularly or 12 Can boxes.Required to be shipped Class 2.2 Dangerous Goods ShippingMaterial Safety Data Sheet available on request.

Part-No Description Pkt QtyDGC40305 Copper Clad DC Gouging Carbon 4.0 x 305mm 50DGC50305 Copper Clad DC Gouging Carbon 5.0 x 305mm 50DGC65305 Copper Clad DC Gouging Carbon 6.5 x 305mm 50 DGC80305 Copper Clad DC Gouging Carbon 8.0 x 305mm 50DGC95305 Copper Clad DC Gouging Carbon 9.5 x 305mm 50

DC Gouging CarbonsXCEL-ARCXCEL-ARC

Documents

A8 welding consumables 2013