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A p r i l 2 0 0 7
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
2
The Exor Value Proposition, we give you more…
1. More Models (60+). We have a solution that will fit your need and cost requirements.
2. More Software drivers than anyone (175+). You can work with just about anybody’s controller.
3. More connectivity. Free Gateway making it easy to get hardware from different suppliers to talk together as a system.
4. More Flexible. Add a PLC/embedded controller to anything we make.
5. More Value. Bigger “bang for the dollar”.
6. One HMI configuration software package, learn it once and use it for all your HMI applications from text to graphics to whatever you might need.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
3
The UniOP Product Range
Scalability and performancein a large family of compatible products
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
4
Driver List
175+ drivers With dual protocol (Free
Gateway Function) that gives you 30,625 possible combinations
… give or take a few.
Color Coded
Black = Serial Blue = Ethernet Red = Fieldbus Green = Embedded
Controller
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Free Gateway functionality
Dual Driver Communications plus data acquisition
UniOP Panel PC Port
PLC Port
Aux Port
Controller
Communication
Module SCM11
Ethern
et T
CP
/IP
Client Application
UniNet OPCServer
Ethernet interface
175 X 175 = 30,625 combinations
“give or take a few”
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Collect Production Data with UniNET
UniOP can act as a data concentrator for many brands and different types of controls. You can work with a single protocol, our free OPC Server.
UniNET on Ethernet
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Sharing information with UniNET
UniOP can act as a data concentrator for multiple HMIs to a single controller.
UniNET serially or on Ethernet
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Add Control Capability with I/O to UniOP
Just plug a control module and an I/O module into the HMI to make it a true HMIcontrol system
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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iPLC
Connectivity and Local and Remote I/O
This allows for distributed control architectures.This connection does not interfere with embedded PLC performance.
Connection to external PLC or
Controller
Local inputs/outputs
Remote inputs and outputs
Connection to external PLC or
Controller
PLC Drive
Data Acquisition via Ethernet/OPC
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
10
Enhancing the power of any existing controller
1. Add HMI with free built-in gateway to allow your controller to intelligently communicate with other hardware as a system with 175+ drivers.
2. Add a low cost Ethernet port for systems that don’t natively support Ethernet.
3. Add or simplify Data Acquisition with UniNET and free OPC Server.
4. Add to your existing controller inputs and outputs by adding 16 inputs and 16 outputs to the HMI.
5. Add an embedded logic controller to enhance the power of your controller.
6. Multi-language support including Asian characters.
7. Windows CE 4.2 or 5.0 as an optional operating system.
8. A solution that will fit your need and cost requirements. 60+ choices of hardware configurations.
Application Specific Automation Solutions tailored to your needs
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
12
UniOPEN: What is it?
A Product/Service targeting OEM Applications Design and Build Application Specific Solutions Taylored to the customer‘s needs Designed from proven core building blocks Customers maintain control of the design and proprietry
code OEMs pay NRE for the design engineering Products are Privately Labeled
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
13
UniOPEN: The Power of Choice...
Standard and very Flexible 60+ Models 160+ Drivers Dual Protocols Single HMI Programming Software Ethernet communications Fieldbus communications Embedded IEC 61131 PLC control Web Server Local I/O Fieldbus I/O Share information among UniOPs Free software updates Field upgradable firmware
UniOP
Application Specific OEM Application Specific Solution Based on Proven Building Blocks Shorten Time-To-Market Minimize engineering effort Combine functions Combine components Reduce Footprint Create and Control proprietary algoritms Lower Overall Costs by 40% or more
UniOPEN
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
14
Market Challenges that UniOPEN Solves
Projects must be on time to maximize revenue! OEMs’ product life cycles grow shorter, and feature sets increase in
complexity. OEMs want to provide more product features while lowering cost. OEMs need flexible, easy to customize solutions with short delivery times.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
15
UniOPEN – Based on Proven Technology
EXOR has been using and building this core “building block” library for over 15 years.
Over 50,000+ UniOPs are sold each year.
EXOR has extensive experience in embedded system design and FPGA technology.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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UniOPEN – “Building Block” Foundation
• UniOPEN system solutions are created from a proven foundation of powerful embedded “Building Blocks”
• Based on Field Programmable Gate Arrays (FPGAs)
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
17
Key Components of the UniOPEN Solution
Hardware functionality programmed into a FPGA
Based on flexible and easy to use “Function Blocks”.
Small modules compatible with TpWire standard.
Interconnections between HMI and field I/O is a fast programmable bus.
20 “Building Block” hw and sw modules currently available.
Multiple CPUs from simple to very powerful
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
18
Shorter Development Cycles Increase Revenue Potential
Source: Harvard Study* Bases on an average of 391 different sized designs.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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What is an FPGA?
A “blank” fully software configurable chip.
Unlimited re-programming.
No Integrated Circuit fabrication is required – done in sw.
Provides instant manufacturing turnaround & very low-cost prototypes. Low HW NRE costs.
Programmed in minutes to offer the same functionality & performance as ASICs.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
20
FPGA Die
Up to 10 Million Programmable Gates Today – 65 nm. Over 500 User I/O Pins.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
21
FPGA Technology is now Cost-Effective
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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FPGA Technology, your hardware development is 80% complete
IP Cores
CPU
MemoryKeyboards
Displays
Bus configuration
VideoCom’s
Diagnostics
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
23
UniOPEN Software Development Tools
HMI is configured with standard Designer software.
CoDeSys or IsaGRAF may be used to develop IEC 61131-3 PLC code. C/C++
Sitek’s CANopen Library makes it simple to utilize CANopen devices.
Device Studio Web (dsWeb) from our partner Bitmethods - Java Web Page GUI drag and drop environment.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
26
UniOPEN “Semi-Custom” Solutions
Where it fits best
Cost and time-to-market are critical
Customization is important
100’s to 1,000’s of units per year
Pros
Provides the best price vs. performance
Empowers OEM to focus on “value added areas”
Leverages from Sitek’s hardware and software expertise as well as their investment in R&D
Shortens product development cycle
Cons
OEM’s solution is only as good as the company they partner with
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
27
UniOPEN Successes Irrigation Controller
Control Panel
Pumping Station
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Application Overview
• Irrigation Controller• Used in Realestate Developments• Golf Courses• Maintains Pressure in H2O Lines• Some Systems use VFDs (Danfoss)• MODBUS communication to VFDs• CoDeSys PID loop for pressure• Installed at remote locations• Some Multiple System installations
Overview
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
29
Project Background and Goals
• Existing EXOR customer (privately labeled ePAD03) for HMI and (3) SquareD PLCs
• Create an all-in-one controller (HMI and PLC with analog & discrete I/O) that was expandable, open, and cost effective
• Replace dialup modem based pumping station access with GSM (GPRS) wireless internet connectivity for remote site access from nearly anywhere
• Interchangable HMI technology - text or touch screen display• Controller initiates email of alarms and water usage reports• MODBUS communication to VFD drives• VFD PID control loop• Optional 900 MHz comm. for campus settings
Design Goals
Background
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Communication via Ethernet, 3 Serial Ports, MODBUS on Serial Port for VFD comm. GPRS Modem for remote connectivity - code developed in C/C++.
On-Board Web Server with Java based web GUI application.
Design supports text display and 5.6” touch screen LCD – just change front plate.
UniOPEN Successes
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
31
Hoover Pumping Systems
UL508 Type 4X Listed for Outdoor Use
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Hoover Pumping Systems - Wireless
• Soft PLC via CoDeSys IEC 61131-3• Web Server, Data Aqusition, SMS, and email services via IDAL• Wireless GSM (GPRS) link to Internet• Optional 900 MHz comm. for campus settings – share 1 GSM device• Java webGUI via BitMethods dsWeb
Irrigation Controller
http://hoover.dsdevice.com
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
33
Customer Benefits
Fast time to market – production in 8 months.
Cost Savings – reduced overall system cost.
Added functionality and features to the systems unavailable with previous design.
Increased value to end user of the systems.
OEMs Maintain control of system design and software development from an open system.
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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UniOPEN SuccessesHigh Speed Garage Door Controller
The Customer wanted a turnkey controller package
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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I/O for the Customer’s Needs
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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UniOPEN Successes
eXPACTM / eMACTM
EXOR’s Progammable Automation ControllerPower - Flexibility - Connectivity
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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eXPACTM – Powerful and Flexible
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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Introducing the NEW eXPACTM...
HMI/Controller with IEC 61131-3 CoDeSys Ethernet, CANopen, 3 Serial Ports, 16 DI, 16 RO, 4 AI, 4AO, +EXP HMI Programmed with EXOR’s Designer Software Embedded Web Server Wireless Internet connectivity via cell phone GPRS or CDMA 120x32 pixel / 4 line x 20 character graphical text display 5.6” monochrome, ¼ VGA graphical touch screen 128 MB of Flash Memory
List: $1,495 (monochrome)
List: $1,195
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
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eXPACTM Target Customers
Medium to Small OEMs
Volumes of 50+ units per year
Applications with a mix of I/O
Replace current designs that currently use a combination of HMI and PLC
Desire to leverage Connectivity (Web, Ethernet, CANopen, and Serial Communication)
OEMs that want to offer advanced features
10/17/2006 © 2001-2006 Sitek S.p.A, Exor International Inc. All rights reserved
41
eXPACTM Software Development Tools
HMI is configured with standard Designer software.
CoDeSys is used to develop IEC 61131-3 PLC code.
Sitek’s CANopen Library makes it simple to utilize CANopen devices.
Device Studio Web (dsWeb) from our partner Bitmethods is a completely integrated software environment with a Java Web GUI drag and drop environment.
William Kunze
EXOR Electronic R&D