900 Xh-1350 Xh Sullair -350 Psig

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900 Xh-1350 Xh Sullair -SPARE PARTS

Text of 900 Xh-1350 Xh Sullair -350 Psig

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    SULLAIR

    OPENFRAMEAIRCOMPRESSOR750XHH / 900XH A)900XHH / 1150XH A)1150XHH / 1350XH A)XHH = 500 PSIG, XH = 350 PSIG

    (A) = Aftercooled Models

    Caterpillar 475-630 HP

    PART NUMBER:02250167-328 Rev01

    KEEP FORFUTUREREFERENCE

    SULLAIR CORPORATION

    The information in this document iscorrect at the time of printing forportable compressor serial number

    20070817 xxxand all subsequent serial numbers.

    O P E R A

    T O R S M A N U A L A N

    D P A R T S

    L I S T

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    SULLAIR

    AIR CARE SEMINAR TRAINING

    Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, maintenanceand service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervalsthroughout the year at a dedicated training facility at Sullair's corporate headquarters in Michigan City, Indiana.

    Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of themost common problems, and actual equipment operation. The seminars are recommended for Rental House,Contractor Maintenance and Service Personnel.

    For detailed course outlines, schedule and cost information contact:

    Sullair Customer Care Training Department

    : 1-888-SULLAIR or219-879-5451 (ext. 5363)

    www.sullair.com

    - Or Write -

    Sullair Corporation3700 E. Michigan Blvd.Michigan City, IN 46360

    Attn: Service Training Department

    http://www.sullair.com/
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    1 - SAFETY...................................................................................................1General...................................................................................................1Towing ...................................................................................................1

    Preparing To Tow................... ....................... ...................... ...............1Towing..............................................................................................3Parking Or Locating Compressor ........................... ........................... ...3

    Pressure Release.....................................................................................4Fire And Explosion...................................................................................5Moving Parts............................................................................................6Hot Surfaces, Sharp Edges And Sharp Corners............ ............ ............ .......6Toxic And Irritating Substances.................................................... ..............7Electrical Shock.......................................................................................7Lifting......................................................................................................7Entrapment..............................................................................................8Jump Starting...........................................................................................8Implementation of Lockout/Tagout..................... ............... ............... ..........9California Proposition 65.........................................................................10

    2 - DESCRIPTION.......................................................................................11Introduction............................................................................................11Description of Components.....................................................................11Sullair Compressor Unit, Functional Description.................................. .......13CompressorCooling and Lubrication System, FunctionalDescription............................................................................................13CompressorDischarge System, Functional Description..............................15Capacity Control System, Functional Description..................... ............ ......17

    Start Mode - 0 to 200 PSIG (0 to 13.8 BAR).................... .......... ........... .17Low Pressure Mode - 200 to 350 PSIG (13.8 to 24.1 BAR) ... ... ... .... ... ... ..17High Pressure Mode - 200 to 500 PSIG (13.8 to 34.5 BAR) ..... ...... ..... .....17Shutdown........................................................................................17

    Air Inlet System, Functional Description................... ............ ............ .........18Instrument Panel Group, Functional Description....................................... ..18Engine Control Module, Functional Description................................. .........18Electrical System, Functional Description............................. .....................21Aftercooler Air System, Functional Description........................................ ...24

    3 - SPECIFICATIONS..................................................................................25Table of Specifications............................................................................25Lubrication Guide Compressor................ ................. ................ .............26Application Guide...................................................................................27Lubrication Guide, Engine.......................................................................27

    SULLAIR

    TABLE OF CONTENTS

    SULLAIR1600 Open Frame Operators Manual and Parts List

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    4 - OPERATION......................................................... ..................................31General.................................................................................................31Purpose of Controls...................... ................... ................... ................... .31Compressor Start-up Procedure...............................................................33Shutdown Procedure............................ ................. .................. ...............34

    5 - MAINTENANCE................................................................ ......................35General.................................................................................................35

    Daily Operation......................................................................................35Maintenance After Initial 50 Hours of Operation..........................................36Maintenance Every 300 Hours............... ................ ................. ................ .36Parts Replacement and Adjustment Procedures.......... .......... ........... .........36

    Compressor Fluid Change Procedure................ .................. ...............36Main Fluid Filter Servicing........................................... .......................36Air Filter Maintenance.......................................................................37Primary Element Removal.................... ................ ............... ..............37Secondary Element Removal....................................................... ......37Element Replacement................................................ .......................38Control System Adjustment.................... .............. .............. ...............38Separator Element Replacement........................................................40

    Troubleshooting Guide.................................................... ........................41

    6 - PARTS LISTS.........................................................................................45Procedure For Ordering Parts.................... ................ ................ ..............45Recommended Spare Parts List................................... ............................48Compressor System 750 - 1350 XHH/XH..................... ................ .............50Engine System 750 XHH - 1350 XH.......................... ................. ...............52Frame Assembly....................................................................................56Compressor, Frame And Drive....................... ......................... .................58Engine Exhaust System..........................................................................62Inlet Valve Assembly......................... ............................. .........................64Air Inlet Valve Sub-assembly....................................................................66Receiver Tank Assembly........................... ........................... ...................68Receiver Tank Sub-Assembly............................................. .....................70

    Cooling System......................................................................................72Cooling System Assembly................................ ....................... ................76Lift Bail Assembly...................................................................................78Air Inlet System......................................................................................80Electrical System....................................................................................82High Pressure Electrical and Pneumatic Control System........... ........ ......... .84Instrument Panel....................................................................................86Air Control Manifold................................................................................88Discharge System, Non-AfterCooled............................ ................... .........90Control Lines, High Pressure...................................................................92Open FrameAssembly Components......................... ............... ................94Fuel System, Optional - Export Only.....