10

5 Axis Vise

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5 axis vise system

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Page 1: 5 Axis Vise
Page 2: 5 Axis Vise

2

Vischer & Bolli

The optimal solution for the followingkey requirements

unrestricted all-around access to the work-piece aoptimum clamping height above the tablehigh clamping force 3400 kg / 7700 lb b, secure clamping with grip jaws clow clamping depth csuitability for raw or premachined, cubical, round or odd shaped parts dun-parallel parts are easily clamped evariable clamping range, 1 - > 1000 mm (0,1” - > 40”)minimum weighteasy loadingflexibilityoperational from two sides

Obstruction free5-side machining

With a clamping depth of just 4 or 8 mm [.157” or .315”] and a freely selectable clamping height of 100, 125, 150 and 175 mm [3.93”, 4.92”, 5.90” , 6.89”] (page 4) above the table, machining is done in the best possible position for machine tool and work-piece. This creates the possibility of working with the shortest and most stable tools.Cube, round and odd shaped work-pieces can be clamped to fit their shape easily with the SERRATED grip jaws with no need for previous embossing! Additionally pre-machined work-pieces can be clamped accurately using machinable soft jaws and support-plates . The clamping range is limited only by the size of the machine table.

More and more companies are investing in 5 axis machining centres to enable increasingly challenging require-ments for more complex work-pieces, shorter run times and smaller batch sizes to be satisfied.

Growing importance therefore attaches to the workholding method for which new solutions must be found.

8 m

m (0

,315

“)4

mm

(0,1

57“)4

1

4

5

3

3

for full specifications & ordering information visit the web site

www.5axisvise.com

Page 3: 5 Axis Vise

3

Vischer & Bolli

conventional

The clamping force is generated right below the clamping surface. This completely prevents spreading of the clamping jaws, as can happen if conventional high clamping jaws are used on bed rails with a low mounted spindle.

Clamping force

parallel clamping

no flare out under tension

Clamping force

opens under working strain

2 2

The vise can be mounted directly on T-slot (page 6) or grid machine tables (page 7), grid-plates, pallets or on a base plate (page 5). This base plate includes a number of holes that permit a link to most T-slot or grid machine tables.

for full specifications & ordering information visit the web site

www.5axisvise.com

Page 4: 5 Axis Vise

4

Vischer & Bolli

Clamping capacity

Spindle setup

Locking slot

Locking slot

Secure spindle nut part no. 742008 withset screws part no. 742 SM5x6 on locking slots

Spindle nutpart. no. 742008

Spindle

Locking nutspart no. 742009

Mount locking nuts part no. 742009 with play,secure with locking screwpart no. 742 M6x30

Locking screwpart no. 742 M6x30

Locking screwpart no. 742 M6x30

Locking screwpart no. 742 M6x30

Mounting adapter part no. 742000Mounting aid for driving sleeve orlocking nut

Mounting adapterpart no. 742000Mounting aid for drivingsleeve or locking nut

minimumthread reach in todriving sleeve

Driving sleevepart no. 742011,secure with lockingscrewpart no. 742 M6x30

Spindlemax. tightening 120 Nm / 90 ft-lbclamping force 3400 kg / 7700 lb

Part no. Spindle length Clamping range max. tighteningclamping force

742010-120 120 mm (4.724“) 0 – 120 mm (4.724“)120 Nm / 90 ft-lb3400 kg / 7700 lb

742010-220 220 mm (8.661“) 0 – 220 mm (8.661“)742010-320 320 mm (12.598“) 0 – 320 mm (12.598“)

Spindle

Clamping range

heig

ht10

0 / 1

25 /

150

/ 175

(3.9

37“/

4.9

21“/

5.9

06“/

6.8

90“)

100(3.937“)

Clamping of larger parts is easily done by joining 2 or more spindles together with the coupling nut.

for full specifications & ordering information visit the web site

www.5axisvise.com

Page 5: 5 Axis Vise

5

Vischer & Bolli

Vise with mounting blocksfixed jaw side part no. 742001-63

moving jaw side part no. 742002-63T-slot baseplate 742...-T126

vb 5

ax

100

- 100

vb 5

ax

100

- 12

5

vb 5

ax

100

- 15

0

vb 5

ax

100

- 17

5

L =

400

mm

(15

.748

”)

Par

t no

. 742

400-

T126

L =

500

mm

(19

.685

”)

Par

t no

. 742

500-

T126

L =

600

mm

(23

,622

”)

Par

t no

. 742

600-

T126

Order no.742 Set 01 x x

742 Set 02 x x

742 Set 03 x x

742 Set 04 x x

742 Set 05 x x

742 Set 06 x x

742 Set 07 x x

742 Set 08 x x

742 Set 09 x x

742 Set 10 x x

742 Set 11 x x

742 Set 12 x x

Set to fit T-slot baseplate

250

(9.8

43“)

L

Set consisting of:Vise with mounting blocks and T-slot baseplate– 1 x spindle 120 mm (4.724“) (Item. 15) part no. 742010-120 clamping range 0-120 mm– 2 x grip jaw 8 mm (0,315“) (Item. 22 ) part no. 742006-8

ready to use on most machine tables

22

2

1

10

15

- 100widthmm

heightmm

heig

ht10

0/12

5/15

0

(3.9

37“/

4.9

21“/

5.9

06“)

heig

ht17

5(6

.890

“)10

0(3

.937

“)

for full specifications & ordering information visit the web site

www.5axisvise.com

Page 6: 5 Axis Vise

6

Vischer & Bolli

Vise

Mounting blocks to fitT-slot machine table (see page 11)

Item. 1 (fixed jaw side)Item. 2 (moving jaw side)

vb 5

ax -

100

- 1

00

vb 5

ax -

100

- 1

25

vb 5

ax -

100

- 1

50

vb 5

ax -

100

- 1

75

fixed

jaw

sid

ePa

rt no

. 742

001-

63

mov

ing

jaw

sid

ePa

rt no

. 742

002-

63

fixed

jaw

sid

ePa

rt no

. 742

001-

50

mov

ing

jaw

sid

ePa

rt no

. 74

2002

-50

fixed

jaw

sid

e Pa

rt no

. 742

001-

40

mov

ing

jaw

sid

ePa

rt no

. 742

002-

40

fixed

jaw

sid

e Ar

t. N

r. 74

2001

-1

mov

ing

jaw

sid

ePa

rt no

. 742

002-

1

Order no.742 Set 30 x x

742 Set 31 x x

742 Set 32 x x

742 Set 33 x x

742 Set 34 x x

742 Set 35 x x

742 Set 36 x x

742 Set 37 x x

742 Set 38 x x

742 Set 39 x x

742 Set 40 x x

742 Set 41 x x

742 Set 42 x x

742 Set 43 x x

742 Set 44 x x

742 Set 45 x x

Set to fit T-slot machine table

Set consisting of:Vise with mounting blocks Item. 1 + Item. 2

– 2 x key way nut T18-T14 (Item. 8) part no. 742001-1814– 8 x shoulder bush Ø16 -Ø12 (Item. 9) part no. 742001-1612– 8 x screw M12x45 (Item. 10) part no. 742 M12x45– 8 x T-nut (Item. 11) part no. 775-PT06-1412– 1 x spindle 120 mm (4.724“) (Item. 15) part no. 742010-120 clamping range 0-120 mm– 2 x grip jaw 8 mm (0,315“) (Item. 22) part no. 742006-8

8

1111

10

9

1

2

22

15

key way nut

T-nut

shoulder bush

screw M12x45

Mounting blocks assembly

mounting block

14+0,-0,0

12+0,-0,0

10+0,-0,0

Ø

Ø

Ø

Item. 9 shoulder bush

Item. 11 T-nut

Item. 8 key way nut

to fit T-slot

T-slot

ø16

18 H7

12 g7

14 g7

16 g7

18 g7

2

2

2

for full specifications & ordering information visit the web site

www.5axisvise.com

- 100widthmm

heightmm

Page 7: 5 Axis Vise

7

Vischer & Bolli

Set to fit grid machine table

Set consisting of: Vise with mounting blocks (Item. 1 + Item. 2) mounted to off-center-position-grid spacing 50 or 40 by brackets.– 1 x spindle 120 mm (4.724“) (Item. 15) part no. 742010-120 clamping range 0-120 mm– 2 x grip jaw 8 mm (0,315“) (Item. 22) part no. 742006-8– 4 x bracket to grid 50 Ø16 (Item. 29) part no. 742015-50– 8 x shoulder bolt M16 for grid 50 (Item. 30) part no. PT31-1665 or– 4 x bracket to grid 40 Ø12 (Item. 29) part no. 742015-40– 8 x shoulder bolt M12 for grid 40 (Item. 30) part no. 742 M12-36-55

2930

30

2

1

22

15

VisesMounting blocks to fit grid, spacing 50 or 40 (see page 11)

Item. 1 (fixed jaw side)Item. 2 (moving jaw side)

vb 5

ax 1

00 -

100

vb 5

ax 1

00 -

125

vb 5

ax 1

00 -

150

vb 5

ax 1

00 -

175

grid spacing 50 Ø16M16

mounting blocks to fit onoff-center-position-grid bybrackets part no. 742015-50

fixed jaw sidepart no. 742001-50

moving jaw sidepart no. 742002-50

(set fits 630 pallets)

grid spacing 40 Ø12M12

mounting blocks to fit onoff-center-position-grid bybrackets part no. 742015-40

fixed jaw sidepart no. 742001-40

moving jaw sidepart no. 742002-40

Order no.742 Set 50 x x

742 Set 51 x x

742 Set 52 x x

742 Set 53 x x

742 Set 54 x x

742 Set 55 x x

742 Set 56 x x

742 Set 57 x x

Blank mounting blockspart no. 742002-1 / 742001-1 tofit on center-position-grid 50Ø16M16 mounted with bracketspart no. 742015-50(set fits 500 pallets)Blank mounting blocks can bemachined to fit any custom size

Mounting blockspart no. 742001-63 / 742002-63 tofit on center-position-grid 40Ø12M12 mounted with bracketspart no. 742015-40

742 Set 60 x x

742 Set 61 x x

742 Set 62 x x

742 Set 63 x x

742 Set 64 x x

742 Set 65 x x

742 Set 66 x x

742 Set 67 x x

for full specifications & ordering information visit the web site

www.5axisvise.com

- 100widthmm

heightmm

Page 8: 5 Axis Vise

Examples of applications

Vischer & Bolli AG

Machining and workholding

Im Schossacher 17

CH-8600 Dübendorf / Switzerland

for full specifications & ordering information visit the web site www.5axisvise.com

TOMBSTONECITY3901 SE Saint Lucie Blvd Stuart FL 34997Ph (631) 385 - 9452Fax (631) 424 - [email protected]

Page 9: 5 Axis Vise
Page 10: 5 Axis Vise