455M 10957, 11008, 11153, 11204, 11877 & 11878

Embed Size (px)

Citation preview

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    1/26

    POWER WAVE 455M/STT & (CE)

    P-450P-450

    PARTS LIST FOR

    POWER WAVE

    455M/STT

    & (CE)

    RETURN TO MAIN INDEX

    IllustrationofSubAssemblies

    IllustrationofSubAssemblies

    Illustrationof

    SubAssemblies

    Illus

    trationofSubAssemblies

    http://lemenu.pdf/http://lemenu.pdf/
  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    2/26

    POWER WAVE 455M/STT & (CE) 02-12-2009

    P-450-AP-450-A

    ILLUSTRATION OF SUB-ASSEMBLIES

    5

    5

    5

    7

    1

    2

    4

    3

    6

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    3/26

    POWER WAVE 455M/STT & (CE) 02-23-2012

    Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

    Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and col-umn the desired part is located on for your particular code machine.

    P-450-A.1P-450-A.1

    POWER WAVE 455M/STT & (CE)

    For Codes: 10957, 11008, 11153, 11204, 11877 & 11878

    CODE NO.

    10957 1 1 1 1 1 1 1 1

    11008 (CE) 1 2 2 1 2 2 1 2

    11153 1 1 1 2 3 1 1 3

    11204 (CE) 1 3 3 2 4 2 1 4

    11877 1 1 1 2 5 1 1 3

    11878 (CE) 1 3 4 2 6 2 1 4

    CoversAssembly

    P-450-J

    7

    SwitchBo

    ardHeatsink

    Assembly

    P-450-H

    6

    Transform

    er&

    OutputRectifier

    Assembly

    P-450-G

    5

    InputAssembly

    P-450-F

    4

    Base,

    Lift

    Bale&

    FanAssembly

    P-450-E

    3

    ControlBox&

    Horizontal

    DividerPlate

    P-450-D

    2

    CaseFrontAssembly

    P-450-C

    1

    Miscellaneousitems

    P-450-B.2OptionalE

    quipment

    P-450-B.1

    SUB ASSEMBLYPAGE NAME

    PAGE NO.

    Sub Assembly ItemNo.

    RETURN TO MAIN INDEX

    http://lemenu.pdf/http://lemenu.pdf/
  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    4/26

    DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

    Wire Drive Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2205-1DeviceNet Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2206-1

    EtherNet Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2207-1

    02-12-2009POWER WAVE 455M/STT & (CE)

    P-450-B.1P-450-B.1

    Miscellaneous Options Available for your machine are listed below:

    # Indicates a change this printing.

    OPTIONAL EQUIPMENT LISTING

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    5/26

    MISCELLANEOUS ITEMS(THESE ITEMS ARE NOT ILLUSTRATED)

    Main Harness Assembly G4215-1 1 X

    02-12-2009

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-B.2

    DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-B.2

    POWER WAVE 455M/STT & (CE)

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    6/26

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    7/26

    1 Case Front Welded Assembly L11890 1 X X X2A Control Panel Assembly L11889 1 X X X2B Thread Forming Screw S9225-61 8 X X X3 Insulator S21094-1 1 X X X4A Thread Forming Screw S9225-66 1 X X 4B 1/4 Plain Washer S9262-98 1 X X X4C Lock Washer E106A-2 1 X X X4D 1/4-20 HN CF000017 1 X X X5A Output Terminal S16656-4 3 X X X5B Thread Forming Screw S9225-63 6 X X X5C Output Terminal Stud Nut T3960 3 X X X8 Duplex Receptacle S20184 1 X 8 220V Receptacle S19654-1 1 X X9 #10-24 Speed Nut T11525-1 2 X X X10 Screwlock Kit S18976-1 1 X X X

    11 Thread Forming Screw S9225-63 2 X X X11 Self Tapping Screw S9262-3 4 X X12 LED Lens, Clear, Includes: S23093-1 2 X X X13 Retaining O Ring S23094-1 2 X X X14 MOV Assembly S19457-2 3 X X X15A Resistor S10404-122 1 X X X15B Resistor Mounting Bracket Set T15137-1 1 X X X15C Thread Forming Screw S9225-63 2 X X 15D 1/4 Plain Washer S9262-27 2 X X 15E Lock Washer E106A-1 2 X X X15F #10-24 HN CF000010 2 X X X16A Cover Plate S21150-1 1 X X X16B Thread Forming Screw S9225-61 2 X X X

    17A Adapter Plate S25437 1 X 17A Adapter Plate S25610 1 X X17B Self Tapping Screw S9225-61 2 X X X19 Plug Button T10397-20 1 X X X20 Plug Button T10397-23 1 X X X22 Locking Post (Not Shown) S24019-6 1 X X X23 Suppressor Assembly S18858-2 3 X X X24B Lock Washer T9695-1 3 X X X24C #10-24 HN CF000010 2 X X X25A Terminal Screw T8930-4 3 X X X25B Lock Washer E106A-15 3 X X X25C Plain Washer S9262-1 3 X X X26A Current Transducer (Codes 10957 & 11008) S18504-2 2 X X

    26A Current Transducer (Codes 11153 & 11204) S18504-6 2 X X26B Thread Forming Screw S9225-36 4 X X X26C Standoff S24042 4 X X X27 Switch Decal S22753 1 X X X27A Power Switch S20030 1 X X X28 Case Front Decal L11907-2 1 X X X28A Decal, Options L11907-1 1 X X X28B Close Doors Decal T13086-137 1 X X X28C Decal (Not Shown) L11907-3 1 X X X28D Decal (STT/POWERWAVE) T13086-153 1 X X X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-C.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-C.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    8/26

    29 Plug & Lead Assembly S18250-667 1 X X XStud Cover Assembly, Includes: M18246 1 X X X

    30A Stud Cover Welded Assembly M18136 1 X X X30B Door Spring S22751 1 X X X30C Door Bumper T14882-1 2 X X X30D Plain Washer S9262-39 4 X X X30E Lock Washer T4291-B 4 X X X30F #4-40 HN CF000002 4 X X X30G Thread Forming Screw S9225-65 3 X X X31 Thread Forming Screw S9225-65 3 X X X32A Thread Forming Screw S9225-63 4 X X X32B Lock Washer T9695-1 4 X X X33 Circuit Breaker (15 Amps) T12287-22 1 X 33 Circuit Breaker (10.0 Amps) T12287-20 1 X X33 Circuit Breaker (5 Amps) T12287-30 1 X X

    35 Adapter Cover S25506 1 X X X35A #10-24 HLN T9187-13 2 X X X36A Self Tapping Screw (Not Shown) S8025-96 4 X X X37 Plain Washer (Not Shown) S9262-27 2 X X X37A Lock Washer (Not Shown) E106A-1 2 X X X37B #10-24 HN (Not Shown) CF000010 2 X X X38 Toroid Assembly S24194-2 1 X X39 Toroid Assembly S24194-1 1 X X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-C.2

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-C.2

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    9/26

    POWER WAVE 455M/STT & (CE)

    NOTES

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    10/26

    POWER WAVE 455M/STT & (CE) 02-12-2009

    P-450-DP-450-D

    Control Box & Horizontal Divider Plate

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

    8CC

    8BB8AA

    8DD

    51BB

    1AA

    1CC

    9BB

    1999AA

    7HH7HH

    17A7A17B7B

    6BB10E0E10D0D

    6DD

    6AA

    7HH7BB

    7AA7DD7EE7GG 7JJ

    222

    23C3C

    23B3B

    23A3A

    10C0C10A0A

    23C3C

    10B0B

    166 4BB4AA13A3A

    13C3C

    13B3B

    20021115B5B

    15C5C

    3EE3AA

    3DD

    3BB3CC4DD 2

    18B8B18D8D18C8C18A8A18E8E

    15D5D15E5E15A5A

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    11/26

    1A Front Control Box L10039 1 X X X1B Thread Forming Screw S9225-8 4 X X X1C Grommet S18543-4 2 X X X2 Rear Control Box Assembly L10040-2 1 X X X3A Control P.C. Board Assembly S25504-[ ] 1 X 3A Control P.C. Board Assembly S25615-[ ] 1 X X3B #10-24 x 1.50 RHS CF000122 4 X X X3C Lock Washer T9695-1 4 X X X3D Serrated Nut S25139-1 4 X X X3E #10-24 HLN T9187-13 4 X X X4A Digital Power P.C. Board Assembly G3632-[ ] 1 X X X4B #10-24 x 1.50 RHS CF000122 4 X X X4C Lock Washer (Not Shown) T9695-1 4 X X X4D Serrated Nut S25139-1 4 X X X4E #10-24 HLN (Not Shown) T9187-13 4 X X X

    5 Bushing T12380-2 2 X X X6A Horizontal Divider Panel L11020-2 1 X X X6B Bushing T12380-10 5 X X X6C Thread Forming Screw (Not Shown) S9225-8 7 X X X6D Front Divider Panel L11021 1 X X X7A Capacitor S13490-157 1 X X X7B Capacitor Bracket Assembly S22747 1 X X X7C Capacitor Insulation (Not Shown) S22745 1 X X X7D Plain Washer S9262-23 2 X X X7E Lock Washer E106A-2 2 X X X7F Plug & Lead Assembly (P46) (Not Shown) S18250-850 1 X X X7G 1/4-28 x 1.25 Set Screw T8833-54 2 X X X7H Thread Forming Screw S9225-8 1 X X X

    7J 1/4-28 HN CF000198 2 X X X8A Vertical Divider Panel L9969 1 X X X8B Bushing T12380-2 1 X X X8C Grommet S18543-4 2 X X X8D Thread Forming Screw S9225-8 4 X X X9A Control Box Cover M18139 1 X X X9B Thread Forming Screw S9225-8 4 X X X10A Diode Bridge T13637-1 1 X X X10B #8-32 x .75 RHS CF000096 1 X X X10C Plain Washer S9262-3 1 X X X10D Lock Washer T4291-A 1 X X X10E #8-32 HN CF000042 1 X X X13A 40 VDC Bus P.C. Board Assembly L11745 1 X X X

    13B Plastic Expansion Nut S14020-10 6 X X X13C Self Tapping Screw S8025-98 4 X X X14 Twisted Lead Assembly (Not Shown) S19222-26 1 X X X15A Resistor (10 Ohm, 25W) S10404-99 1 X X X15B 10-24 x 3.00 RHS CF000009 1 X X X15C Lock Washer T9695-1 1 X X X15D Insulating Washer T4479-A 2 X X X15E Serrated Flange Nut S25139-1 1 X X X16 P.C. Board Panel M19838 1 X X X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-D.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-D.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    12/26

    17A Harmonic Filter L11566 1 X X 17B Thread Forming Screw S9225-8 4 X X 18A Solid State Relay S15317-1 1 X X X18B #8-32 x .50 RHS CF000033 2 X X X18C Plain Washer S9262-3 2 X X X18D Lock Washer T4291-A 2 X X X18E MOV Assembly T15120 1 X X X19 Static Decal T13086-124 1 X X X20 Insulation S25251 1 X X X21 Nut Retainer T10097-3 2 X X X22 Insulator S25118 1 X X X23A Capacitor (Codes 10957, 11008 & 11204) S13490-152 2 X X X23A Capacitor (Code 11153) S13490-227 2 X 23B Capacitor Bracket Assembly S22747-1 2 X X X23C Rectifier Module M15482-1 1 X X X

    23D Socket Head Cap Screw (Not Shown) T9447-87 2 X X X23E Lock Washer (Not Shown) E106A-13 2 X X X24A Power Line Filter M18784-1 1 X X24B Self Tapping Screw S8025-91 4 X X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-D.2

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-D.2

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    13/26

    POWER WAVE 455M/STT & (CE)

    NOTES

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    14/26

    POWER WAVE 455M/STT & (CE) 04-21-2010

    P-450-EP-450-E

    Base, Lift Bale, & Fan Assembly

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

    3AA

    1331

    1AA

    1114BB

    4AA

    5GG 5CC

    12A2A

    14F4F 14G4G 14H4H

    3BB6BB

    7BB7AA

    5BB5FF

    5EE5DD5AA

    14A4A

    14B4B 14C4C14D4D

    14E4E14J4J

    8AA

    2AA

    6AA

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    15/26

    1 Lower Base G2970 1 X X1A Bushing T12380-4 1 X X2A Strain Relief S22431 1 X X2B Thread Forming Screw (Not Shown) S9225-65 As Req X X3A Upper Base L9964 1 X X3B Thread Forming Screw S9225-8 4 X X3C Thread Forming Screw (Not Shown) S9225-53 1 X X4A Lift Bale Welded Assembly L10027 1 X X4B Thread Forming Screw S9225-53 4 X X5A Fan Bracket M18030 1 X X5B Thread Forming Screw S9225-8 4 X X5C Fan Motor M7468-2 1 X X5D Plain Washer S9262-27 4 X X5E Lock Washer E106A-1 4 X X5F #10-32 HN CF000011 4 X X

    5G Fan Blade M6819-4A 1 X X6A Rubber Channel T11019-3 1 X X6B Plug Button T10397-4 1 X7A Aux. Transformer Assembly L10030-5 1 X X7B Thread Forming Screw S9225-8 2 X X8A Aux. Transformer Assembly L10033-4 1 X X8B Thread Forming Screw S9225-8 2 X X9A Plug & Lead Assembly (P52, S8) (Not Shown) S18250-849 1 X X9B Self Tapping Screw (Not Shown) S8025-96 2 X X10A Insulator (Not Shown) S25118 2 X X10B Nut Retainer (1/4-20) (Not Shown) T10097-3 2 X X10C Heat Sink Holder (Not Shown) S22168 2 X X10D Thread Forming Screw (Not Shown) S9225-45 2 X X

    11 Receptacle Decal (10 Amp) T13086-140 1 X X11 Receptacle Decal (15 Amp) T13086-139 1 X X12A Thread Forming Screw S9225-63 1 X X12B #10-24 HN (Not Shown) CF000010 2 X X12C Lock Washer (Not Shown) T9695-1 1 X X13 Wire Feeder Decal T13086-141 1 X X14 Resistor Assembly, Includes: M18798 1 X X14A Resistor Mounting Bracket S21367-1 2 X X14B Insulating Washer T14479-A 6 X X14C Centering Washer S19742 6 X X14D Resistor S10404-112 3 X X14E Carriage Bolt T11827-47 3 X X14F Plain Washer S9262-27 3 X X

    14G Lock Washer E106A-1 3 X X14H #10-24 HN CF000010 3 X X14J Self Tapping Screw S8025-70 4 X X

    04-21-2010POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-E.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-E.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    #

    ##

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    16/26

    POWER WAVE 455M/STT & (CE) 02-12-2009

    P-450-FP-450-F

    Input Assembly

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

    7AA7NN

    7EE

    4BB

    4CC4AA

    3CC

    3AA

    2BB

    100

    133

    1CC122 5BB 5AA

    1BB

    1AA

    122

    122111

    6CC

    2AA 6BB6AA 6CC

    7CC7BB7MM

    7LL

    7KK

    7JJ7GG 7GG

    7DD 7JJ

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    17/26

    Input Asbly, Includes: G3012-6 1 X Input Asbly, Includes: G3366-2 1 X Input Asbly, Includes: G3012-9 1 X Input Asbly, Includes: G3366-3 1 X

    1A Fan Shroud Welded Asbly S22437 1 X X X X1B Thread Forming Screw S9225-8 3 X X X X1C Set Screw S11604-48 1 X X X X2A Reconnect Shell L9967 1 X X X X2B Self Tapping Screw S8025-92 5 X X X X3A Contactor M20150 1 X X X X3C Self Tapping Screw S8025-92 3 X X X X4A Diode Bridge M15454-8 1 X X X X4B 1/4-20 x .88 Torx Cap Screw S25930-1 2 X X X X4C Spring Washer T12735 2 X X X X5A Input Rectifier Heatsink M18134 1 X X X X

    5B 1/4-20 x .50 HHCS CF000012 2 X X X X6A Input P.C. Board Assembly L11396-[ ] 1 X X X X6B Plastic Expansion Nut S14020-7 4 X X X X6C Thread Forming Screw S8025-97 6 X X X X

    Reconnect Panel Asbly, Includes: L10051-7 1 X Reconnect Panel Asbly, Includes: L10051-8 1 X Reconnect Panel Asbly, Includes: L10051-10 1 X Reconnect Panel Asbly, Includes: L10051-11 1 X

    7A Reconnect Bracket M18052 1 X X X X7B Reconnect Panel Silkscreened S20321-7 1 X

    Reconnect Panel Silkscreened S20321-5 1 X Reconnect Panel Silkscreened S20321-9 1 X Reconnect Panel Silkscreened S20321-10 1 X

    7C Receptacle T14530-1 1 X X X 7D Reconnect Switch S20456 3 X X X 7E Switch Pin S20322-1 1 X X X 7F Reconnect Bus Bar S20360 6 X X X 7G Carriage Bolt T11827-46 6 X X X 7H Label (Not Shown) NSS 2 X X X 7J Bus Bar S11012-50 2 X X X 7K #10-24 HN CF000010 6 X X X 7L Circuit Breaker (10A) T12287-20 1 X X 7M Circuit Breaker (3.5A) T12287-2 1 X X 7M Circuit Breaker (3.5A) T12287-39 1 X X

    Fuse (10A Slow Blow) (Not Shown) T10728-44 1 X XFuse Holder (Not Shown) T12386-2 1 X X

    7N #6-32 x .50 PPHS CF000338 6 X X X 9 Bushing (Not Shown) T12380-2 2 X X X X10 Grommet S18543-4 5 X X X X11 Bushing T12380-4 1 X X X X12 Bushing T12380-10 3 X X X X13 Ground Decal T13260-4 1 X X X 14 H1B Jumper B-18-4-71-37/H1B 1 X X X 15 Switch Lead Filter Assembly M18790 1 X X16 Toroid Core S19316-1 1 X X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-F.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-F.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    NSS - Not Sold Separately

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    18/26

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-F.2

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-F.2

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board

    that is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposely beenleft blank so as to eliminate errors, confusion and updates.

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    19/26

    POWER WAVE 455M/STT & (CE)

    NOTES

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    20/26

    POWER WAVE 455M/STT & (CE) 02-12-2009

    P-450-GP-450-G

    Transformer & Output Rectifier Assembly

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

    16A6A 16B6B

    17A7A

    17B7B

    13BB3DD

    3CC3AA

    2

    12A2A

    11B1B11C1C

    12D2D

    12C2C12B2B

    11A1A

    14A4A

    14B4B

    14D4D 14C4C

    13D3D13C3C13B3B

    13A3A

    10B0B

    {10A0A

    9AA 9BB9CC

    {

    4BB 4CC6 4DD

    4AA

    18B8B

    18D8D

    18A8A18C8C18E8E

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    21/26

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    02-12-2009POWER WAVE 455M/STT & (CE)

    Transformer & Output Rectifier Asbly, Includes: G3844 1 X (Items 1 thru 14D, 18A thru 18E) G3844-2 1 X

    1 Main Transformer Asbly G2971 1 X 1 Main Transformer Asbly G2971-1 1 X2 Output Rectifier Heatsink L9980-1 1 X X3A 1/4-20 x .75 HHCS CF000014 4 X X3B Plain Washer S9262-98 4 X X3C Lock Washer E106A-2 4 X X3D 1/4-20 HN CF000017 4 X X4A Diode Module (HF A240) M15454-11 4 X X4B 1/4-20 x .625 HHCS CF000013 8 X X4C Plain Washer S9262-98 8 X X4D Spring Washer T12735-4 8 X X6 Socket Head Cap Screw T9447-91 4 X X9A 1/4-20 x .50 HHCS CF000060 8 X X

    9B Lock Washer E106A-2 8 X X9C Plain Washer S9262-98 8 X X10A Thermostat T13359-13 1 X X10B Self Tapping Screw S8025-80 2 X X11A Chopper P.C. Board Assembly G3339-[ ] 1 X X11B Socket Head Cap Screw S25930-6 4 X X11C Lock Washer E106A-2 4 X X12A Spacer S25730 2 X X12B 1/4-20 x 1.00 HHCS CF000015 2 X X12C Lock Washer E106A-2 2 X X12D Plain Washer S9262-98 2 X X13A 1/4-20 x 1.00 HHCS CF000015 2 X X13B Plain Washer S9262-16 2 X X

    13C Lock Washer T9860-6 2 X X13D 1/4-20 Br HN CF000300 2 X X14A Lead L2500-95 1 X X14B Plain Washer S9262-98 2 X X14C Lock Washer E106A-2 2 X X14D 1/4-20 Br HN CF000017 2 X X16A Choke Assembly L10052-1 1 X X16B Thread Forming Screw S9225-8 2 X X16C Thermostat (Not Shown) T13359-23 1 X X17A 3/8-16 x 1.25 HHCS CF000105 1 X X17B 3/8-16 HN CF000067 1 X X18A Snubber Assembly S24444 4 X X18B MOV Assembly S19457-3 1 X X

    18C Nylon Screw T11545-1 2 X X18D Insulating Tube T7028-52 2 X X18E Lock Washer T9695-1 2 X X

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-G.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-G.1

    Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposely beenleft blank so as to eliminate errors, confusion and updates.

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    22/26

    POWER WAVE 455M/STT & (CE) 02-12-2009

    P-450-HP-450-H

    Switch Board Heatsink Assembly

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

    7AA

    7DD7CC

    3CC

    7BB3BB

    5AA2

    1

    100

    14D4D14E4E

    14B4B14A4A3AA9CC

    9BB9AA

    5DD5BB 5EE

    5CC

    8AA8BB

    8CC

    4BB4CC4DD4AA

    12B2B 12A2A

    111

    14C4C

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    23/26

    Switch Board Heatsink Asbly, Includes: (2 Required) G3010-3 1 X1 Heat Sink M18037 1 X2 Capacitor Bracket M16737 1 X3A Switch P.C. Board Assembly, (See Note 2) G3734-[ ] 1 X3B Socket Head Cap Screw T9447-8 4 X3C Lock Washer E106A-2 4 X4A Heat Sink Holder S22168 4 X4B 1/4-20 x 1.00 HHCS CF000015 4 X4C Lock Washer E106A-2 4 X4D Plain Washer S9262-98 4 X5A Capacitor S13490-185 1 X5B Plain Washer S9262-98 2 X5C Lock Washer E106A-2 2 X5D Set Screw S11604-65 2 X5E 1/4-28 HN CF000198 2 X

    7A 1/4-20 x 1.00 HHCS CF000015 1 X7B Plain Washer S9262-98 1 X7C Lock Washer E106A-2 1 X7D 1/4-20 Br HN CF000300 1 X8A Nylon Screw T11545-5 2 X8B Lock Washer T9695-1 2 X8C Insulating Tube T7028-52 1 X9A 1/4-20 x .625 HHCS CF000013 1 X9B Lock Washer E106A-2 1 X9C Plain Washer S9262-98 1 X10 Insulation S16139-5 1 X11 Danger Decal S18469 1 X12A Insulator S25118 2 X

    12B Nut Retainer T10097 2 X12C Thread Forming Screw (Not Shown) S9225-45 2 X14A 1/4-20 x 1.00 HHCS CF000015 4 X14B External Tooth Lock Washer T9860-6 4 X14C Plain Washer S9262-98 4 X14D Lock Washer E106A-2 4 X14E 1/4-20 HN CF000017 4 X

    02-12-2009POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-H.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-H.1

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    SubAssemblyIllustration

    Note 2: Switch P.C. Boards in a machine must have matching base numbers and dash numbers.

    Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board alongwith any necessary jumpers or adapters. The dash number brackets [ ] have purposely

    been left blank so as to eliminate errors, confusion and updates.

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    24/26

    POWER WAVE 455M/STT & (CE) 02-23-2012

    P-450-JP-450-J

    Covers Assembly

    4AA

    5AA

    6

    5BB

    9

    8

    100

    2AA166

    14A4A

    111

    3BB

    1331DD

    1223AA

    1AA

    155

    1CC

    1BB

    PartNumbers

    PartNumbers

    PartN

    umbers

    PartNumbers

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    25/26

    1A Roof Welded Assembly S22433 1 X X X X1B Thread Forming Screw S9225-65 8 X X X X1C Cover Seal S12934 1 X X X X1D Warning Decal S20900-2 1 X X X X2A Case Back Welded Assembly S22426 1 X X X X2B Thread Forming Screw (Not Shown) S9225-65 4 X X X X3A Access Door M18240 1 X X X X3B Thread Forming Screw S9225-65 2 X X X X4A Left Case Side L9983 1 X X 4A Left Case Side L13523 1 X X4B Thread Forming Screw (Not Shown) S9225-65 6 X X X X5A Right Case Side L9982 1 X X 5A Right Case Side L13522 1 X X5B Thread Forming Screw S9225-65 6 X X X X6 Warranty Decal S22127-2 1 X X X X

    8 Warning Decal L8064-1 1 X X X X9 Wiring Diagram G4420 1 X X X X10 Warning Decal (220 V) T13086-95 1 X X X X11 Warning Decal T13259 1 X X X X12 Reconnect Diagram S25198 1 X X 12 Reconnect Diagram S24190 1 X X13 Reconnect Volt Decal S25315-1 1 X X X X14A Rating Plate S22752-13 1 X X 14A Rating Plate S22752-14 1 X X15 Right & Left Side Decal G4255 1 X X X X16 Green Initiative Decal S28039-2 1 X X

    01-27-2012POWER WAVE 455M/STT & (CE)

    Use only the parts marked x in the column under theheading number called for in the model index page.

    # Indicates a change this printing.

    P-450-J.1

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-450-J.1

    #

    SubAssemblyIllustration

    SubAssemblyIllustra

    tion

    SubAssem

    blyIllustration

    S

    ubAssemblyIllustration

  • 7/30/2019 455M 10957, 11008, 11153, 11204, 11877 & 11878

    26/26

    NOTES