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44775
© Rockler Companies Inc. 2012Visit Rockler.com for the most current product information and videos or call 1-800-260-9663.
Blank Preparation1. Cuttheblanksabout1/8"longerthantheBrassTubesto allowfor“blow-out”orholeelongation.Maintaingrain orientationofthetwoblanksforturningbyplacingan “x”oneithersideofthecutline.
2. Drilltheblankswitha7mmdrillbitataspeedof900 to1200RPM.
3. PolishtheBrassTubeswith220gritsandpapertoremove oxidationandroughentheTubesforbetteradhesion.This canbedonebyhandorbychuckingtheminadrillpressor portablehanddrill.
4. PreparetogluewithmediumCA(cyanoacrylate)glueor two-partfastdryingepoxy.
5. ApplythegluetotheoutsideofoneBrassTubewithaliberal amountaroundtheendthatisinsertedfirst.Donotapply gluetotheinsideoftheblank,asthiswillcausetheglueto getinsidetheBrassTubeandruinit.
6. InserttheBrassTubewithatwistingmotionintotheblank untiltheTubeisequidistantbetweenbothendsoftheblank. Wipeoffanyexcessglueontheendsoftheblank.Allow thegluetodry.GluethesecondBrassTubeusingthe samemethod.
7. Usingabarreltrimmer,disk,orbeltsander,trimtheends oftheblanksuntilyoucanjustseethebrightbrassends oftheTubes.Thefacesoftheendsmustbeperpendicular totheBrassTubesandparallelwitheachother.Itis imperativetomatchthelengthofthetrimmedblanksto theoriginallengthoftheBrassTubesandthattheinsides oftheBrassTubesarecleanandfreeofanyglue.
Turning the Blanks1. Assembletheblanksonthemandrelwiththebushings placedasshowninthepictureabove.Keepthegrain orientationoftheblanksinlinewhenmounting. Note:EitherWoodSpacersorextraBushingsmaybe usedtofilltheextraspaceonthemandrel.
2. Tightenthetailstockandthentightenthemandrelnut thatholdstheblanks.Donotover-tightenthetailstockor mandrelnutasthismaycausethemandreltoflex,causing theblankstogooutofround.
3.Turntheblankstothedesiredshape,makingsurethatthe surfacesnexttothebushingsareturnedtothesame diameterasthebushings.
4.Afterturning,sandthesurfacesinprogressivestepsof 220,400,600,and1000grit.Ifahigherfinishisdesired, micromeshsandpapermaybeused.
5.Applythefinishofchoiceandpolish.
6. Removetheblanksfromthemandrel,keepingtheblank orientationandgrainpatternsinline.
Chrome Pioneer Pen Preparation and Turning
Upper Tube NutMandrel “A” Lower Tube
Pioneer Bushing Set Wood Spacer8.7 mm 10.7 mm 8.4 mm
Upper Tube NutAdjustable Mandrel “A” Lower Tube
Pioneer Bushing Set
8.7 mm 10.7 mm 8.4 mm
Mandrel “A” Setup:
Adjustable Mandrel Setup:
44775 - Rev 04/12
WARN
ING: T
his product contains one or m
ore chem
icals, including lead, that are know
n to the State of C
alifornia to cause cancer and birth defects or other reproductive harm
. W
ash hands after handling.
Made in C
hina
Distributed by R
ockler C
ompanies Inc.
© 2012 R
ockler Woodw
orking and H
ardware
4477
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ev 0
4/12
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AssemblyReadtheassemblyinstructionscompletelybeforeassembly.
1. SlideClipontothesteppedendoftheCap.TheClipmay onlyslideonashortdistancebeforebeingpressedinto place.DonotattempttoforcetheClipallthewayontothe Capbyhandasthismaydamagetheparts.
2. PresstheCapassemblyintothenarrowendof theUpperTube.
3. PresstheTipintothenarrowendoftheLowerTube.
4. Withthethreadedendexposed,presstheTwistMechanism intotheotherendoftheLowerTube,uptotheIndentation Ring.TodetermineiftheTwistMechanismispositioned
tothecorrectdepth,threadtheInkCartridgeintotheTwist Mechanism.Whenproperlyfitted,approximately1/8"ofthe writingpointshowswhenthemechanismistwistedopen, andiscoveredwhenthemechanismistwistedclosed.Ifthe pointdoesnotextendfarenough,removetheInkCartridge andpresstheTwistMechanismfartherintothetube.Be carefulnottopressitintoofarastheTwistMechanism cannotbepulledbackout.
5. SlidetheCenterRingovertheTwistMechanism.
6. ThreadtheInkCartridgeintotheTwistMechanism, thengentlypushtheUpperandLowerassemblies togetherbyhand.
Reordering Information Stock #ChromePioneerPenKit......................................447757mmMandrel“A”with#2MorseTaper...............435377mmMandrel“A”with#1MorseTaper...............39389Adjustable7mmMandrel“A”with#2MorseTaper............................................25581PioneerBushingSet.............................................444707mmDrillBit.........................................................36372PenMillKit...........................................................47526
Chrome Pioneer Pen Assembly
ClipCap
TipInk Cartridge
Upper Tube Twist Mechanism
Lower Tube
Indentation Ring
Center Ring