4.3L PARTS MANUAL - marinepowerusa.commarinepowerusa.com/wp-content/themes/mpusa/library/pdfs/4.3_2000_PARTS.pdf · HOW TO USE THIS BOOK This 4.3L Vortec Parts Book has been designed

4.3L PARTS

MANUAL

TL43V-0600

17506 Marine Power Industrial ParkPonchatoula, LA 70454

Parts Direct Line: (504) 386-3571 or (877) 388-9555Parts Direct Fax: (504) 386-0076

TABLE OF CONTENTS

Marine Power Parts Book 4.3 VORTEC / 262 CID

BASIC ENGINE BLOCK - INTERNAL / LOWER END .................................... 1-2 BASIC ENGINE BLOCK - INTERNAL / UPPER END .................................... 3-4 FLYWHEEL, STARTER & DRIVE GROUP ..................................................... 5 - FLYWHEELS - STARTERS - BELLHOUSINGS - COUPLERS, DAMPER PLATES - DUST COVERS, DRIVE LINE

LUBRICATION GROUP ................................................................................. 6 - OIL PANS - DIPSTICK TUBE, DIPSTICK, ETC. - OIL FILTERS - COOLERS, COOLER BRACKETS - OIL LINES & OIL BYPASS - DUAL OIL BASE, OIL BASE BRACKETS

COOLING GROUP ........................................................................................ 7-14 - HOSES - THERMOSTAT HOUSINGS - FRESH WATER TANKS, BRACKETS - THERMOSTATS, RECOVERY BOTTLE - GASKETS, BLOCK-OFF PLATES - COOLERS, FRESH WATER TEES - WATER PUMPS, BRACKETS, ACCESSORIES - LIFT BRACKETS, PULLEYS - SEAWATER PUMP & ACCESSORIES - RAW WATER & FRESH WATER FLOW DIAGRAMS

ELECTRICAL GROUP ................................................................................... 15-20 - ALTERNATOR, BRACKETS, BELTS - DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS - SENDERS, SWITCHES, RELAYS - IGNITION WIRES, WIRE LEADS - HARNESSES - INSTRUMENT PANEL, GAUGES - WIRING DIAGRAMS

EXHAUST GROUP ........................................................................................ 21 - MERC STYLE MANIFOLD, RISER, GASKETS

Marine Power Parts Book 4.3 VORTEC / 262 CID

TABLE OF CONTENTS(Continued)

CARBURETION ............................................................................................ 22-24 - FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR - HOLLEY CARBURETORS, FUEL LINES - INTAKE MANIFOLDS - GASKETS, BRACKETS - FLAME ARRESTORS, WEATHER COVER - CONTROL CABLE CLIPS, MISCELLANEOUS - ELECTRIC FUEL PUMP KIT

EFI - THROTTLE BODY INJECTION ............................................................ 25-31 - THROTTLE BODY DIAGRAM, INTAKE MANIFOLD - FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC. POWER STEERING GROUP ......................................................................... 32-33 - PUMPS & ACCESSORIES - POWER STEERING DIAGRAM

MOUNTING GROUP...................................................................................... 34 - ENGINE MOUNTS - GEAR MOUNTS - ISOLATOR MOUNT, TRUNION PINS

TRANSMISSIONS .......................................................................................... 35-36 - VELVET DRIVE & HURTH TRANSMISSIONS - GEAR LINES, COOLERS, SHIFT BRACKETS

CATALOG ALPHABETICAL INDEX ............................................................. 37-45 CATALOG NUMERICAL INDEX ................................................................... 46-55

MARINE POWER Direct Phone 504 - 386 - 3571 or 877 - 388 - 9555PARTS DEPARTMENT Direct Fax 504 - 386 - 0076

HOW TO USE THIS BOOK

This 4.3L Vortec Parts Book has been designed to assist our distributors, dealers and customers in locating the correct replacement part for their Marine Power engine. This manual is sorted in specific groups for easy reference. Please refer to the Table of Con-tents, Alphabetical or Numerical Index to locate a particular Marine Power part.

This manual also contains many commonly used parts for the 262 CID Pre-Vortec en-gine. Most parts fit both the 4.3L Vortec and the 262 CID engine.

As a reference, Marine Power utilizes 4.3V when referring to the Vortec engine and 262 when referring to the Pre-Vortec engine.

If the part you are looking for is not listed, please contact your nearest Marine Power distributor or dealer for further assistance.

Thank you for purchasing Marine Power products.

Happy Boating!

Marine Power Engine Descriptions: Base Base Engine or Long Block ParPac Partial Package - Base Engine with Additional Equipment SportPac Complete Inboard Engine EnPac Complete Inboard/Outboard Engine JetPac Complete Inboard Jet Engine

Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID

1

PART # DESCRIPTION PART # DESCRIPTION

0009-038 RING SET: PISTON 262 0017-092 BEARING: CAMSHAFT #3 SB

0009-349 RING SET: PISTON 4.3V >96 0017-090 BEARING: CAMSHAFT #1, #4 SB

0020-037 PISTON: 262 W/PIN 85-92 0007-958 BOLT: FUEL PUMP OPENING COVER SB

0009-037LK PISTON: 4.3V LC/LK 0309-021 COVER: FUEL PUMP OPENING

0009-036 CONNECTING ROD: V6 0309-020 GASKET: FUEL PUMP OPENING COVER

0009-066 BOLT: CONNECTING ROD V6 0007-961 BOLT: CR/SHF RR OIL SEAL HSG SB

0009-038 BEARING KIT: CONNECTING ROD V6 0009-961 BOLT: CR/SHF RR OIL SEAL HSG SB

0060-067 NUT: CONNECTING ROD V6/BB 0007-962 NUT: CR/SHF RR OIL SEAL RETAINER

0009-830 PLUG: ENGINE BLOCK OIL V6 0009-033 SEAL: CR/SHF REAR OIL 262 PRE-V

0025-910 PIN: CR/SHFT RR OIL SEAL HSG V6 0043-033 SEAL: CR/SHF REAR OIL 4.3 VORTEC

0009-830 PLUG: ENGINE BLOCK OIL V6 0025-610 GASKET: CR/SHF RR OIL SEAL 181/V6

0053-210F8 PLUG: WATER JACKET FREEZE V6/SB 0009-301 STUD: CR/SHF RR OIL SEAL RET 262

0065-843 VALVE: OIL FILTER BYPASS V6/6.5 0043-301 STUD: CR/SHF RR OIL SEAL RET 4.3V

0009-043 FITTING: OIL FILTER 0007-160 BOLT: FLYWHEEL SB

0905-001 FILTER: OIL ENPAC V6 0025-143F5 PIN: FLYWHEEL LOC 181/V6

0007-258 SHAFT: OIL PUMP DRIVE SB 0009-009 BEARING: CR/SHF REAR #4 262 PRE-V

Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID

2

Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID

3

PART # DESCRIPTION PART # DESCRIPTION

0009-100 VALVE COVER: 262 W/ OIL FILL 0007-028 BOLT: CYLINDER HEAD MED V6

0009-100RH VALVE COVER: 262 W/O OIL FILL 0007-029 BOLT: CYLINDER HEAD SHORT V6

0009-194LC VALVE COVER: 4.3V W/ OIL FILL 0003-015 SPARK PLUG: V6/350STD/BB

0009-195LC VALVE COVER: 4.3V W/O OIL FILL 0009-862 PLUG: ENGINE

0307-006 GROMMET: VALVE COVER 0009-175 VALVE: EXHAUST 262 PRE-V

0009-102 OIL CAP: 262 PRE-VORTEC 0017-175 VALVE: EXHAUST 4.3V/5.7V

0043-102 OIL CAP: 4.3V / 6.5 0009-174 VALVE: INTAKE 262 PRE-V

0009-286 BOLT: INTAKE MANIFOLD 262 PRE-V 0017-174 VALVE: INTAKE 4.3V/5.7V

0730-957 BOLT: INTAKE MANIFOLD 4.3V 0009-097 LIFTER: VALVE 262 91-95 (SET OF 8)

0009-249 MANIFOLD: INTAKE 262 PRE-V 2BBL 0043-097 LIFTER: VALVE 4.3V (SET OF 8)

0009-275 MANIFOLD: INTAKE 262 PRE-V 4BBL 0009-098 GUIDE: VALVE LIFTER

0009-275LK MANIFOLD: INTAKE 4.3 VORTEC 4BBL 0009-127 ROD: VALVE PUSH <95

Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID

4

NOTE: Engine Serial Number or GM Engine Block Number require to assure correct parts.

To locate engine block number:

Marine Power FLYWHEEL, STARTER, DRIVE GROUP 4.3 VORTEC / 262 CID

0009-141FLYWHEEL: 262 BM 14”

PRE-VORTEC

0009-142FLYWHEEL: 262 BM 12-3/4”

PRE-VORTEC

0043-141FLYWHEEL: 4.3V BM 14”

VORTEC

0172-000STARTER: 12-3/4” BOTTOM

MOUNT NR ENPAC(Requires (1) 0180-000 Bolt &

(1) 0181-001 Bolt)

0174-000STARTER: 14” BOTTOM MOUNT

NR ENPAC/JETPAC/SPORTPAC

(Requires (2) 0181-001 Bolts)

0100-000BELLHOUSING: INBOARD

GAS

0102-537PLATE: ACCESS

CAL JET BELLHOUSING

0102-538BELLHOUSING: CAL JET

14” TM

0105-000ADAPTER: CONEBERKLEY STYLE

7909-005DRIVE LINE: NW JET / CAL JET

0071-000DAMPER PLATE: SB 14”

0072-000DAMPER PLATE: SB 12-3/4”

PRE-VORTEC

0025-990F7COUPLER: FLEXPLATE 12-3/4”(YOKE ASSEMBLY INCLUDED)

0007-990F7COUPLER: FLEXPLATE 14”

(YOKE ASSEMBLY INCLUDED)

0151-010PLATE: STARTER BELLHOUSING

0025-999ADAPTER: FLYWHEEL

JET SB THIN

5

Marine Power MOUNTING GROUP 4.3 VORTEC / 262 CID

ENGINE MOUNTS

0032-001I6MOUNT: TRUNION

SHORT

0032-001MOUNT: TRUNION

MEDIUM

0032-001F12MOUNT: TRUNION

TALL

0032-002MOUNT: ENGINE

ENPAC

GEAR MOUNTS

0034-100MOUNT: GEARBW 71C / 72C

0034-210MOUNT: GEAR UNIVERSAL

BW 5000C & HURTHSTARBOARD

0034-215MOUNT: GEAR UNIVERSAL

BW 5000C & HURTHPORT

NOTE: THE GEAR MOUNTS LISTED ARE MOUNTS CURRENTLY IN USE.PLEASE CALL FOR PRICING AND AVAILABILITY ON PREVIOUSLY USED MOUNTS.

MISCELLANEOUS

1435-000MOUNT: ISOLATOR

0032-003I6PIN: ENGINE / GEAR 4.75”

0032-004PIN: ENGINE / GEAR 6”

34

Marine Power EXHAUST GROUP 4.3 VORTEC / 262 CID

EXHAUST MANIFOLD GROUP

0992-400RISER: MERC 4” IRON

0992-310N4GASKET: RISER MERC SB/BB RW

0501-001N4GASKET: BLOCK-OFF

SB/BB FW

0996-000MANIFOLD: EXHAUST

4.3V / 262

0992-635SPACER: RISER

MERC 3”

0992-660SPACER: RISER

MERC 6”

MOUNTING HARDWARE*BS00-620 BOLT: 3/8” x 1-1/4” SS*B000-676 BOLT: 3/8” x 4-3/8” *W0L0-006 WASHER: LOCK 3/8” STEEL

0000-800H7 FITTING: BRASS STRAIGHT 3/4”0000-815H7 FITTING: BRASS 90D 3/4”0000-888 PLUG: 3/4” STEEL

21

Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID

CARBURETOR - GASKETS - FUEL LINES

0701-000J10CARBURETOR: HOLLEY 4160 V6

0703-262ADAPTER PLATE: CARB V6 HOLLEY

0705-004GASKET: CARB

HOLLEY 1/8”

0700-002GASKET: CARB

QUADRAJET

0430-008N9FUEL LINE: PUMP TO CARB 4160 V6/5.7V

0430-009N10FUEL LINE: PUMP TO

CARB 4160 4.3V

0430-004FUEL LINE: SEPARATOR TO FUEL PUMP

0303-016F1PUMP: FUEL ELECTRIC 7.5PSI

0303-018F4KIT: MOUNTING ELEC FUEL

PUMP

0701-120J10KIT: CARB REBUILD

HOLLEY V60702-284F11

WEDGE PLATE: HOLLEY

BRACKETS

0730-282N2BRACKET: FUEL/WATER

SEPARATOR ALL MODELS

0730-278N2BRACKET: FUEL PUMP

LOW PRESSURE1190-001N11

BRACKET: THROTTLE 4.3V

22


MISCELLANEOUS

0950-102COVER: WEATHER 4.3V/5.7V

*S000-463STUD: WEATHER COVER WITH

WING NUT

0951-200G2FLAME ARRESTOR: CARB

181/V6/5.7

0952-002N6FLAME ARRESTOR: CARB

NW JET 2-1/2” TALL

INTAKE MANIFOLDS & GASKET

0009-249MANIFOLD: INTAKE

262 PRE-VORTEC 2 BARREL

0009-275MANIFOLD: INTAKE

262 PRE-VORTEC 4 BARREL

0009-275LKMANIFOLD: INTAKE

4.3 VORTEC 4 BARREL

0009-281GASKET: INTAKE MANIFOLD

262 / 4.3 VORTEC

ELECTRIC FUEL PUMP KIT

0430-014KIT: ELECTRIC FUEL PUMP HOLLEY 4160 4.3VDesigned to fit Holley V6 Carburetor 4160 Model

Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets, Fuel/Water Separator Base & Filter, Fuel Lines, Fit-tings, Bolts, Etc.

23


CARBURETION - MISCELLANEOUS

0432-048BASE: FUEL/WATERSEPARATOR FILTER

0432-049FILTER: FUEL/WATER

SEPARATOR1450-100

HOSE: VENT TUBE0000-887

FITTING: VENT TUBE

0000-001O8CLIP: CONTROL CABLE SINGLE

0000-001CLAMP: CONTROL

CABLE CLIP

0000-002CLIP: CONTROL

CABLE DUAL

0000-003PIN: CONTROL

CABLE EYE

0000-004EYE: CONTROL

CABLE

0000-006BALL JOINT: CON-

TROL CABLE

0701-003N2VALVE: PCV HOLLEY

CARB SB

0730-006GROMMET: VALVE

COVER V6

24

Marine Power LUBRICATION GROUP 4.3 VORTEC / 262 CID

OIL PANS - GASKETS - DIPSTICKS & TUBES

0009-240OIL PAN: 262 STEEL

PRE-VORTEC

0009-245GASKET: OIL PAN

262 STEEL

0009-241OIL PAN: 4.3V ALUM

0009-246GASKET: OIL PAN

4.3 VORTEC

0009-001N5DIPSTICK: 4.3V >5/99

(28-3/4”)

0009-002N5 TUBE:DIPSTICK 4.3V >5/99

BRACKETS

1440-001BRACKET: GEAR COOLER TWIST

0791-006BRACKET: OIL COOLER 6”

OIL LINES1256-003E3

OIL LINE: 19.5” 90-901250-002E3

OIL LINE: 28” 90-901256-051F8

OIL LINE: 51” 90-90

1460-001OIL DRAIN: EZ METRIC

THREAD1460-000

OIL DRAIN: EZSTANDARD THREAD

0901-262BRACKET: DUAL OIL V6

MISCELLANEOUS

0904-000FILTER: OIL SPORTPAC

0905-001FILTER: OIL ENPAC

262/4.3V

0440-001COOLER: OIL

0440-549G3COOLER: OIL DUAL

5” X 9”0900-100

BASE: DUAL OIL0000-871

FITTING: REMOTE OIL SYSTEM (2 REQ)

0791-000CLAMP: OIL

COOLER

0521-000BYPASS KIT: OIL V6

0521-001COVER: OIL BYPASS ADAPT-

ER V60521-002

O-RING: ADAPTER COVER V6

0900-400KIT: OIL EXCHANGE

(Includes Pump, Mounting Bracket,

EZ OIl Drain)

6

0017-001P3DIPSTICK: 4.3V >8/00

0043-002P3TUBE: DIPSTICK 4.3V > 8/00

Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

HOUSINGS

0210-000HOUSING: T-STAT

RAW WATER

0212-001HOUSING: T-STAT

MERC RW

0506-009F4HOUSING: FW

T-STAT

0509-004N11HOUSING: T-STAT

FWS

0505-009BASE: T-STAT HOUSING

FWS REAR MT SB

0505-002CAP: T-STAT HOUSING

FWS REAR MT SB

0506-006N5KIT: FW BYPASS SB

FW BYPASS

1458-003HOSE: SEAWATER PUMP TO

FW TANK V6/V8

1452-000F11HOSE: CIRC PUMP

1456-000HOSE: SEAWATER PUMP

TO T-STAT RW SB/BB

COOLING: HOSES

1455-017G8HOSE: FW TANK TO

MANIFOLD SB

1458-005HOSE: SEAWATER PUMP

TO COOLER

1458-004HOSE: RISER TO FW TANK

SB

1455-003HOSE: CIRC PUMP

TO TANK RM

1458-101P10HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE STBD

1458-102P10HOSE: MANIFOLD TO T-STAT

HOUSING MERC STYLE PORT

HWRF-016HOSE: SEAFLEX 1”

(Per Ft)

HWRF-020HOSE: SEAFLEX 1-1/4”

(Per Ft)

7


COOLING: GASKETS, BLOCK-OFF PLATE

0992-310N4GASKET: RISER MERC

STYLE RW

0501-001N4PLATE: BLOCK-OFF MERC

STYLE SB/BB FW

0505-007GASKET: T-STAT FWS UP-

PER

0505-027GASKET: T-STAT FWS

LOWER

0303-009GASKET: T-STAT ENGINE

V6/V8

TANKS & BRACKETS

0506-103F7TANK: FWS SB FRONT MOUNT

0505-103TANK: FWS SB REAR MOUNT

0506-114F6BRACKET: FWS

FRONT MOUNT RH SB

0506-115F6BRACKET: FWS

FRONT MOUNT LH SB

0505-014BRACKET: FWS

REAR MOUNT LH SB

0505-015BRACKET: FWS

REAR MOUNT RH SB

THERMOSTATS

0500-007THERMOSTAT: FW

REAR MOUNT 160D

0212-007THERMOSTAT: RW

MERC 142D

0500-007F6THERMOSTAT: FW

FRONT MOUNT 160D

0505-008SPACER: THERMOSTAT

REAR MOUNT

8


0509-101F4BOTTLE: RECOVERY

WITH HOLDING BASKET

0509-102BRACKET: RECOVERY

BOTTLE MOUNTING

RECOVERY BOTTLE & MOUNTING BRACKET

COOLERS, FW TEES, INLET TUBE

0441-103TUBE: COPPER INLET RW

NORTHWEST JET0440-549G3

COOLER: DUAL 5” X 9”

0000-850TEE: FRESHWATER RM

0440-001COOLER: ENGINE 5” X 1-1/4”

0000-852TEE: HEATER

ADAPTER 5/8” 90D

WATER PUMPS & ACCESSORIES

0017-071PUMP: CIRC WATER SB

0307-050GASKET: CIRC PUMP

(REQUIRES 2)

0566-000P8PUMP: SEAWATER

SB/BB

0573-000BRACKET: SEAWATER PUMP SB

0572-001BUSHING: SEAWATER PUMP

JABSCO PUMP REPLACEMENT PARTS

0566-001P8IMPELLER: JABSCOSEAWATER PUMP

0566-002P8GASKET: JABSCOSEAWATER PUMP 0566-003P8

COVER: JABSCO SEAWATER PUMP

0566-011P8SCREW: JABSCO

SEAWATER PUMP COVER (5 Required)

0566-004P8CAM: FULL JABSCOSEAWATER PUMP

0566-005P8SCREW: JABSCO CAM

0566-008P8LIPSEAL: JABSCOSEAWATER PUMP

0566-006P8SEAL: SPACER

JABSCO

9


JOHNSON PUMP REPLACEMENT PARTS

0563-020IMPELLER KIT: JOHNSON F5B

KIT INCLUDES:

0563-001IMPELLER: JOHNSONSEAWATER PUMP F5B

0562-002GASKET: JOHNSON

SEAWATER PUMP F5B/F6B

0563-003COVER: JOHNSON


0563-008LIPSEAL: JOHNSON


0563-009BEARING: JOHNSON


0563-013WASHER: JOHNSON


0563-011SCREW: JOHNSON

SEAWATER PUMP COVER F5B/F6B0563-012

SCREW: JOHNSONSEAWATER PUMP CAM F5B/F6B

0563-002CAM: JOHNSON

SEAWATER PUMP F5B0562-003

CAM: JOHNSONSEAWATER PUMP F6B

NOTE:JOHNSON SEAWATER

PUMPS ARE NO LONGER IN SERVICE ON MARINE

POWER ENGINES. REPLACEMENT PARTS ARE STILL AVAILABLE.

0562-001IMPELLER: JOHNSONSEAWATER PUMP F6B

0562-020IMPELLER KIT: JOHNSON F6B

KIT INCLUDES:(1) 0562-001 IMPELLER(1) 0562-002 GASKET(1) 0563-013 WASHER(1) 0563-010 O-RING(1) 0563-009 BEARING(1) 0563-008 LIPSEAL(1) 0563-012 SCREW(4) 0563-011 SCREW

(1) 0563-001 IMPELLER(1) 0562-002 GASKET(1) 0563-013 WASHER(1) 0563-010 O-RING(1) 0563-009 BEARING(1) 0563-008 LIPSEAL(1) 0563-012 SCREW(4) 0563-011 SCREW

0307-007PULLEY: CIRC PUMP2-GROOVE 181/SB/BB

PULLEYS

0307-038PULLEY: CRANKSHAFT3-GROOVE 350 / 5.7V

0307-028PULLEY: CRANKSHAFT2-GROOVE 350 / 5.7V

1210-002PULLEY: DUAL ALTERNATOR

(FOR PRESTOLITE& LEECE-NEVILLE)

10


0000-800H7FITTING: BRASS STRAIGHT

3/4” NPT X 1”

0000-815H7FITTING: BRASS 90D

3/4” NPT X 1”

0720-851FITTING: BRASS 3/8” 90D

0720-852FITTING: BRASS 1/4” X 3/8” STR

0000-878PLUG: PIPE 3/8”

0000-847BUSHING: 3/4” X 1/4”

FITTINGS - BUSHINGS - PLUGS

0000-845FITTING: 3/4” PIPE X

5/8” HOSE 90D

LIFT BRACKETS

0009-700F10BRACKET: LIFT FRONT SB

0053-700F10BRACKET: LIFT REAR LONG

0053-701F10BRACKET: LIFT REAR SHORT

0053-702BRACKET: LIFT REAR

TBI SB/BB(AZ SP FW FRONT)

0028-701BRACKET: LIFT SB VORTEC RW

11


RAW WATER COOLING DIAGRAM

HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITHMARINE POWER OR MERC STYLE MANIFOLDS

USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES

12


FRESH WATER COOLING DIAGRAM

FRONT MOUNTED SYSTEM



13


FRESH WATER COOLING DIAGRAM

REAR MOUNTED SYSTEM



14

Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

ELECTRICAL

1210-00E7ALTERNATOR: 51 AMPS

1184-000BRACKET: ALTERNATOR

SUPPORT

1185-000BRACKET: TENSION ARM

SB / BB

0545

1188-001SPACER: ALTERNATOR

1140-240N7HARNESS: CARBURETED 3.0-8.2

0802-000F9DISTRIBUTOR:

ELECTRONIC V6

0802-001G4CAP: DIST V6

0802-002G4ROTOR: DIST V6

9000-001TOOL: TIMING

0811-018WIRE LEAD: COIL -

DIST + FILTER

0811-019WIRE LEAD: SHIFT

INTERRUPT

0811-020F8WIRE LEAD: HOBBS

OIL SWITCH

1111-000WIRE SET: IGNITION V6

0807-006M5MODULE: DIST

0805-101H3COIL: HI-PERF

0811-027SET: WIRE LEAD

(FOR ELEC FUEL PUMP)

0811-016WIRE LEAD: COIL TO

HARNESS (Purple/Grey)

0303-042CLAMP: DIST

0007-015SPARK PLUG: 181/

ALL VORTEC ENGINES0003-015

SPARK PLUG: 262/350S/BB

1110-001CLIP: IGNITION WIRE

1110-903BOLT: LOOM SS SB

NOTE:NO WARRANTY

ONELECTRICAL

ITEMS

15


SENDERS - SWITCHES - RELAYS

0940-002SENDER: OIL SINGLE

0940-102SENDER: OIL DUAL

0940-011SENDER: WATER SINGLE 3/8”

0940-001SENDER: WATER SINGLE 1/2”

0940-111SENDER: WATER DUAL 3/8”

1140-004CIRCUIT BREAKER:

IGNITION

6754-850N4RELAY: ELEC FUEL PUMP

1140-102F5RELAY: HARNESS

40 AMP

1140-011N4RELAY: STARTER

70 AMP(>April 99)

1140-006RELAY: STARTER OLD

STYLE(< March 99)

0940-201SWITCH: WATER

TEMP 3/8”

0940-202SWITCH: OIL

PRESS 1/8” 7PSI

0303-017F3SWITCH: HOBBS OIL /FUEL PUMP

CUT-OFF

HARNESSES - INSTRUMENT PANEL

1140-240N7HARNESS: CARBURETED

3.0 - 8.2L

0947-003 HARNESS: 3 FT EXTENSION0947-010 HARNESS: 10 FT EXTENSION0947-016 HARNESS: 16 FT EXTENSION0947-025 HARNESS: 25 FT EXTENSION0947-035 HARNESS: 35 FT EXTENSION

0945-000PANEL: INSTRUMENT WITH GAUGES0945-002 * GAUGE: WATER TEMP0945-003 *GAUGE: VOLTMETER0945-004 *GAUGE: TACHOMETER GAS0945-005 *GAUGE: OIL PRESSURE0945-015GAUGE: FUEL0945-476GAUGE: HOUR METER* Gauge Included With Panel

16


PRIMARY ENGINE HARNESS DIAGRAM

CARBURETED/ELECTRIC FUEL PUMP ENGINES181 (SPORTPAC), 4.3, 5.7,454, 502

HARNESS PICTURED ON PAGE 15

17


PANEL WIRING DIAGRAM

PARTS LISTED ON PAGE 16

18


INITIAL TIMING JUMPER WIRING DIAGRAM

SHIFT ASSIST WIRING DIAGRAM

CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS

19


Installation Instructions:

1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the “ON” position with 2 amp in-line fuse.2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring Diagram.)3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.

OMC SHIFT INTERRUPT DIAGRAM

20

Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

0430-004FUEL LINE: SEPARATOR FILTER

TO LOW PRESSURE PUMP

0720-404O7FUEL LINE: PUMP TO TBI UNIT

0730-349FUEL LINE: 3.0L-8.2L

0705-004GASKET: CARB HOLLEY 1/8”

0720-651GASKET: TBI 51MM BORE

0009-281GASKET: INTAKE MANIFOLD

4.3V / 262

GASKETS & ADAPTER

0730-359FUEL LINE: MP

BILLET RETURN

INTAKE

FUEL LINES

THROTTLE BODY

0009-275LKMANIFOLD: INTAKE

4.3V 4BBL

25

0720-500ADAPTER: TBI 4.3


BRACKETS

0720-220BRACKET: MAP SENSOR EFI

0720-279BRACKET: THROTTLE TBI

0720-290P2BRACKET: ECM TBI V-6

0730-103N2BRACKET: HI-PRESS PUMP

EFI

0730-278N2BRACKET: LOW PRESSURE

FUEL PUMP

0730-282N2BRACKET: FUEL/WATER

SEPARATOR-ALL MODELS

HARNESSES

0806-824N5HARNESS: TBI

1140-334P8HARNESS: PRIMARY ENGINE

EFI >8/99

FUEL PUMPS

0303-016F1PUMP: ELEC FUEL PUMP

7PSI

0730-016PUMP: FUEL EFI

1150-000BRACKET: ELEC

COMPONENT V-6 CARB

REFER TO PAGES 29 & 30 FOR WIRING HARNESS DIAGRAM

26


ELECTRICAL

0806-004SENSOR: KNOCK 4.3

EFI/MSTS

0806-020F12SENSOR: MAP ALL

EFI/MSTS (MEFI 1 &2)

0806-010F12SENDER: TEMP

EFI/MSTS

MISCELLANEOUS

0432-048BASE: FILTER FUEL/WATER

SEPARATOR

0432-049FILTER: FUEL/WATER SEPA-

RATOR

0950-824COVER: WEATHER EFI

NON-VORTEC0950-102

COVER: WEATHER VORTEC

0702-285PLATE: ADAPTER TBI

0720-000FLAME ARRESTOR: 8” TBI

0806-599MODULE: ECM EFI #2

MEFI 1

0806-596MODULE: ECM EFI #3

MEFI 2

0806-600MODULE: ECM >98 #4

MEFI 3 / MEFI 4

Order This ECM ToReplace The Following ECM:

Model #: 16220371 orModel #: 16189069

The #16189069 ECM has offset hole pattern - it will require drilling additional hole to fit replacement

ECM bolt pattern.


Model #: 16210729


Model #: 16237009

NOTE:BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO

CORRECTLY PROGRAM REPLACEMENT MODULE.

0806-014MODULE: KNOCK 4.3

27


MISCELLANEOUS - Continued

0720-601SEAL: TBI O-RING FUEL FEED

LARGE0720-900

BOLT: TBI MOUNTING(3 REQUIRED)

0730-957BOLT: INTAKE MANIFOLD

(8 REQUIRED)

0720-455FITTING: EFI RETURN “T”

0000-882FITTING: FUEL PUMP OUT

V6/V80000-887

FITTING: VENT HOSE

0720-806FITTING: EFI FUEL PUMP

VAPOR 90D

0720-851FITTING: 1/4” NPT X 3/8” HOSE

BRASS 90D

0720-889FITTING: 1/4” NPT X 1/4” NPT

F/M EL

0000-893PLUG: PIPE 1/4” HEX HEAD

0080-650GROMMET: HI-PRESS PUMP

0720-602SEAL: TBI-O-RING FUEL RETURN

SMALL

0806-998CODE MATE

0720-593INJECTOR KIT: 4.3V

0720-490FILTER: FUEL IN-LINE EFI

28


EFI PRIMARY WIRING HARNESS


29


EFI SECONDARY WIRING HARNESS


30


SHIFT INTERRUPT DIAGRAM

31

Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID

0310-104F7PUMP: POWER STEERING

0310-105F7RESERVOIR: POWER STEERING

0310-001PULLEY: POWER STEERING

0791-006BRACKET: OIL COOLER 6”

0570-000BRACKET: P/S-SEAPUMP

0310-203BRACKET: P/S

PUMP MOUNTING

0310-007N3BRACKET: P/S/TENSION

0310-109K8BRACKET: RESERVOIR RAW

WATER

0310-255BRACKET: RESERVOIR

FRESH WATER

0440-001COOLER: OIL 5” X 1-1/4”

0547-351BELT: POWER STEERING SB

HPWS-010HOSE: 5/8” POWER STEERING

2 FT REQUIRED

HPWS-006HOSE: 3/8” RESERVOIR-COOLER

3 FT REQUIRED0310-110

HOSE: P/S PRESSURE

0310-111HOSE: P/S RETURN

1456-000HOSE: RW HSG - COOLER

1458-005HOSE: SEAPUMP - COOLER

0310-004PUMP: POWER

STEERING OLD STYLE

POWER STEERING

32

Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID

POWER STEERING DIAGRAM

NOTE: MARINE POWER POWER STEERING KIT WILL NOT RETROFIT ON MERCRUISER APPLICATIONS WITH FRESH WATER COOLING

#0310-350KIT: POWER STEERING RAW WATER SB

#0311-350KIT: POWER STEERING FRESH WATER SB

33

Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID

6017-004GEAR: 71C 1:1

6018-002GEAR: 72C 1:1

TRANSMISSIONS

6018-004GEAR: 72C 1.5:1

6018-106GEAR: 72C 1.88:1

6018-210GEAR: 72C 2.1:1

6018-010GEAR: 72C 2.5:1

6018-012GEAR: 72C 2.9:1

6020-001GEAR: 5000C 1:1

6020-002GEAR: 5000C 1.25:1

6020-003GEAR: 5000C 1.5:1

6020-004GEAR: 5000C 2.0:1

6020-005GEAR: 5000C 2.5:1

6020-006GEAR: 5000C 2.8:1

6002-002GEAR: 5000V 1.25:1

6002-003GEAR: 5000V 1.5:1

6002-004GEAR: 5000V 2.0:1

6022-005GEAR: 5000V 2.5:1

6005-012GEAR: 72C V-DRIVE 1.2:1

GEAR DRIVEN6005-013

GEAR: 72C V-DRIVE 1.2:1CHAIN DRIVEN

6005-010GEAR: 72C V-DRIVE 1.5:1

CHAIN DRIVEN6005-011

GEAR: 72C V-DRIVE 1.5:1GEAR DRIVEN

6005-002GEAR: 72C V-DRIVE 1.9:1

GEAR DRIVEN6005-003

GEAR: 72C V-DRIVE 1.9:1CHAIN DRIVEN

6005-004GEAR: 72C V-DRIVE 2.5:1

CHAIN DRIVEN6005-005

GEAR: 72C V-DRIVE 2.5:1GEAR DRIVEN

6450-100GEAR: 450D 1:1

HURTH DIRECT DRIVE

HURTH

6450-125GEAR: 450A 1.25:1

6450-150GEAR: 450A 1.5:1

6450-200GEAR: 450A 2.0:1

HURTH V-DRIVE

6635-130GEAR: 630V 1.3:1

6635-150GEAR: 630V 1.6:1

6635-210GEAR: 630V 2.0:1

6635-250GEAR: 630V 2.5:1

VELVET DRIVE DIRECT DRIVE

VELVET DRIVE 72C SERIES

VELVET DRIVE 5000V V-DRIVE SERIES

VELVET DRIVE 5000C SERIES

VELVET DRIVE 72C V-DRIVE SERIES

NOTE:SOME TRANSMISSIONS LISTED MAY NOT BE AN

IN-STOCK ITEM.LEAD TIMES MAY

APPLY TO CERTAIN TRANSMISSIONS.

CALL FOR AVAILABILITY.

35

GEAR LINES, COOLER, SWITCHES & FITTING

Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID

1256-037F8GEAR LINE: 37” SPORTPAC

1256-042F8GEAR LINE: 42” SPORTPAC

1250-003E3GEAR LINE: 45” SPORTPAC

0440-549G3COOLER: DUAL 5 X 9 GEAR

0000-899FITTING: OIL / GEAR

COOLER

1194-500J12BRACKET: SHIFT BW5000

1194-000BRACKET: SHIFT GEAR BW

71C/72C1194-630

BRACKET: SHIFT HURTH 630A

6640-005SWITCH: NEUTRAL SAFETY

6450-204SWITCH: GEAR ALARM

HI-TEMP OIL

SHIFT BRACKETS

36

Documents

4.3L PARTS MANUAL - marinepowerusa.commarinepowerusa.com/wp-content/themes/mpusa/library/pdfs/4.3_2000_PARTS.pdf · HOW TO USE THIS BOOK This 4.3L Vortec Parts Book has been designed