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buntingmagnetics.com
FOODINDUSTRY
About Bunting®
As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.
Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.
You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.
Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)
Email: [email protected] • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508
Email: [email protected] • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)
Email: [email protected] • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: [email protected] • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETSUK
Official Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
1
Selection Guide
Metal Detection
Magnetic Separation
Material Handling
Magnetic Cylinders and Flexible Dies
Perfect Plant and Warranty
Why Use Metal Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Available Electronics (07 and 05) . . . . . . . . . . . . . . . . . . . . . . . . . . 4 meTRON™ 07 CI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 meTRON™ 07 CI with Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 quickTRON™ 07 RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 quickTRON™ 05 (Flap or Cowbell Style Diverters) . . . . . . . . . . . 6 powerLINE™ 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 flatLINE™ 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 meTRON™ 05 CR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 pTRON™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 pipeLINE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 meatLINE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Metal Detection Service Solutions . . . . . . . . . . . . . . . . . . . . . . . 9-10
Safeguard your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 HF Drawer Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Plate Housing Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Gravity In-Line Magnets (GIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 In-Line Magnets (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Center-Flow In-Line Magnets (CFM) . . . . . . . . . . . . . . . . . . . . . . .14 Cartridge Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . .15 Plate Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . . . . . .15
Bunting Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Magnetic Separation Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 High Intensity Separation Conveyors . . . . . . . . . . . . . . . . . . . . . .17 Mattop Belted Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Magnetic Plate Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Washdown Can Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Special Horizontal Magnetic Transfers Conveyors . . . . . . . . . .19
Why Bunting Cylinders and Flexible Dies . . . . . . . . . . . . . . . . . . .20 Plastic Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 2-Piece Can Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . .21 Die Cutting Cylinders and Flexible Dies . . . . . . . . . . . . .22
Flexible Dies Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Plain Talk Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Perfect Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2
Met
al D
etec
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Why use Metal Detection:
The most common of foreign material within food processing is metal . This contamination can cause damage to further processing equipment, but is also a safety hazard for consumers . Metal contamination that makes it into the food supply can cause untold brand and reputation damage to the supplier .
Bunting® Metal Detectors sense and remove the presence of ferrous, non-ferrous and stainless metals in a process flow, or as a packaged item . These units can also find metal encapsulated in the individual food particle .
Successful detection and separation of metal will protect your processing equipment from damage, which saves your organization money and down time . Assuring the highest product quality and absence of metal contamination in your product, protects your reputation, and keeps you viable in the market .
How they work:
Bunting Metal Detectors utilize triple coil design for the search head . This is comprised of windings around an aperture opening, whether round, or rectangular . There is a transmitter in the center, and two receivers (one at entrance of the search head, and one at the exit) . Within the aperture opening, an electromagnetic field is created . When a piece of metal passes through the coil opening, a signal is generated and calculated at each receiver . Advanced software performs calculations with the signal readings and activates further operations or devices .
3
Mechanical Considerations:
All metal detectors are highly sensitive pieces of equipment, and need to be protected from environmental interferences such as vibration and other electrical fields .
Bunting® Metal Detectors are engineered and manufactured to the highest standards, giving you the most advanced signal processing and greatest level of reliability in your manufactur-ing environment .
All search heads are filled with a catalyzed epoxy . There are no empty voids inside the housing, thereby eliminating the possibility of water intrusion to the coil . This exclusive epoxy also reduces the effect of vibration to the search head . Coils and electronics can be rated from IP54, to IP66 and IP69k .
Additionally, the search head is manufactured with leading edge technology for special shielding against outside interfer-ences . This allows Bunting Metal Detectors to perform bet-ter in difficult environments, and require shorter metal free zones than our competition .
Quality Control:
All Bunting Metal Detectors have recording and reporting functions within the software, satisfying the requirements of HACCP, IFS, BRC, SQF and ISO . Optional features allow your organization to network detectors for remote monitoring, reporting or control .
Making the right choice for a Bunting Metal De-tector:
Bunting Metal Detectors cover a full range of industrial food applications, whether processing or packaging . Bunting offers detectors and separators for process flows that are gravity, pressure or vacuum conveying, pipeline liquids, pastes or slurries, and conveyor systems for loose or packed goods . Your Bunting representative will work with you to determine the most effective and efficient system to satisfy your indi-vidual requirements .
IP 54 IP 66 IP 69kIP 54 IP 66 IP 69kIP 54 IP 66 IP 69k
Metal D
etection
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Met
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etec
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Available ElectronicsThe most advanced controls, delivering superior results with ease of use .
n Easy to use color touch screen .n Dual entry user access for added security .n USB interface for simple data exchange of backup, updates and quality control logs .n Compliant with quality surveillance rules according to HACCP, IFS, BRC, SQFn Automatic product learning, stores up to 1,000 unique productsn imagePHASE™ revolutionary product imaging software delivers improved sensitivity and superior learning in difficult product applications .n multiMODE™ dual frequency allows the operator to process a wider range of items through the detector with ease . For example, from fresh to frozen at the push of a button .*n autoTEST™ feature ensures continual and automatic self-testing at your selected time interval, saving you money by reducing the need to manually test the detector .*n Variety of configurations available due to network enabled system components . These possibilities include: remote monitoring and control via Ethernet, or integration into other processing equipment .
* These options are recommended and available
n Automatic product learning, stores up to 200 unique products utilizing SD cardn SD card interface for simple data exchange of back-up, updates and quality control logs .n Touch Panel Control option offers easy to understand menus and fast access to all operating parameters to simplify setup and operation .n Built-in Product-Effect Compensation eliminates false rejects .n Noise suppression eliminates the effects of electronic interference .n Self-Monitoring System warns if any components are not functioning properly .
07 Electronics
05 Electronics
AMD 05 Controller - Text
AMD 05 Controller - Touch
5
Tunnel Style Metal DetectorsDetects all metals whether loose or encapsulated, with an impressivelysimple operating system .
meTRON™ 07 CI
meTRON™ 07 CI with Conveyor
Tunnel style, Closed loop, Integrated controls (CI) metal detector for use
in conveyors, chutes and troughs .
n Wet areas are no problem; it is part of normal everyday work,
processing or other persistent attacks from high pressure
cleaning and the use of aggressive cleansing agents have
no damaging effect on the hard-wearing stainless steel
search heads .
n Epoxy filled search head is water proof and isolates the coils from
vibration .
n Exclusive construction delivers the smallest metal free zone
possible, while shielding the search head from outside
interference .
n Standard protection IP66 (optional IP69K .)
n Custom aperture sizes available, ensuring the perfect fit in
your application .
n Available with remote mounted controls .
Custom designed conveyor systems to fit any application are built to your specifications and come ready for installation .
n Available in Detector Conveyor Belt (DCB) or Detector Conveyor Modular Belt (DCM)
n Variety of reject options available: belt stop with alarm, pusher arm, air blow off, retracting or drop down nose bar .
n Designed to match your production speed with fixed or variable speed drives . From .01 meters per second to 30 meters per second .
n Foot pads are standard with optional casters for ease of mobility . (As Shown)
n NEMA 4X rating available for wash-down environments . * For non-wash-down applications, alternative versions are available .
Available ElectronicsThe most advanced controls, delivering superior results with ease of use .
Metal D
etection
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Met
al D
etec
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GRAVITY FREE-FALL STYLE METAL SEPARATORSDetects all metals whether loose or encapsulated without process interruptions .
quickTRON™ 07 RH
quickTRON™ 05 (Flap or Cowbell style diverters)
High hygienic metal detector for inspection of material in gravity free-fall
applications .
n Patented powerLINE™ coil technology incorporates an integrated
sensing tube into the coil construction, allowing for product flow
closer to the coil for greater sensitivity .
n Integral inlet and outlet stubs with Jacob connections shield coil
from environmental interferences delivering superior reliability and
requires less vertical distance for installation .
n Bell housing reject designed for ease of cleaning . Reject flap
removable without the use of tools .
n CIP (Clean In Place) possible with insertion of sealing element making
the unit ready to be cleaned with water .*
n Features 07 controls, the most advanced metal detection controls,
delivering superior results with ease of use . (see page 4 for details)
n Remote mounted controls available .
n ATEX hazardous environment rating available .**
Cost effective metal detector for the examination of bulk material in grav-
ity free-fall applications .
n Flap option is recommended for powders, fine granular or
dry products .
n Cowbell option is recommended for abrasive, sticky or non-powdered
n Standard with 05 controls . (see page 4 for details)
n For non-wash-down applications, alternative versions are available .
n Remote mounted controls available .
n ATEX hazardous environment rating available for Flap style unit .**
* These options are recommended and available
** This option is available for hazardous environments
Patented
7
GRAVITY FREE-FALL STYLE METAL DETECTORDetects all metals whether loose or encapsulated in a small footprint .
flatLINE™ 07
powerLINE™ 07
meTRON™ 05 CR
Low-profile metal detector for installation in gravity free fall applications .
Ideal for multi-head weighers and vertical bag filling machines where space
is limited .
n Exclusive construction delivers the smallest metal free zone possible,
while shielding the search head from outside interference .
n Flexible designs integrate with your existing equipment . Available with
integrated stainless infeed funnel or removable food-grade plastic
funnel .
n Incorporates advanced 07 controls, the most advanced metal
detection controls, delivering superior results with ease of use .
(see page 4 for details .)
Delivers integration with simplicity of application and ultimate reliability in
gravity free-fall applications, pressure or vacuum lines .
n Patented powerLINE coil technology incorporates an integrated
sensing tube into the coil construction,allowing for product flow closer
to the coil for greater sensitivity .
n Integral inlet and outlet stubs with Jacob connections shield coil from
environmental interferences delivering superior reliability and
requires less distance for installation . Can be installed either vertical
or horizontal .
n Features advanced 07 controls, the most advanced metal detection
controls, delivering superior results with ease of use .
(see page 4 for details .)
Cost-effective metal detector for the examination of bulk material in gravity free-fall applications, pressure or vacuum lines .
n Standard with 05 controls . (see page 4 for details)
n For non-wash-down applications, alternative versions are available .
Patented
Patented
Metal D
etection
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Met
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INLINE STYLE METAL SEPARATORSDetects and rejects all metal types in enclosed pipe systems .
pTRON™
pipeLINE™
meatLINE™
The metal separation solution for vacuum or pressure
conveyance of dry granular or powder material .
n Fast acting flap reject assures minimal loss of good product while ensuring reliable separation of contamination .
n Positive Speed Control assures that the flap activates at the precise time .
n Double Pinch-Valve reject assures no loss of system pressure .
n ATEX hazardous environment rating available .**
Metal separation for liquids or pastes in pressure conveying line .
n Custom designed system fits any pipeline application requirements . Built to your specifications and comes ready for installation .
n 3-way separation mechanism is suitable for both pneumatically-driven pig cleaning and Clean in Place (CIP) .
Metal separation for liquids or paste with simpleintegration with a vacuum filler .
n Reject mechanism can be easily disassembled and cleaned without the need for tools .
n All reject components are secured with a loss prevention device .
n Optional extension axle for twist off gear .
9
Metal Detector Service Solutions
PRO-START™Be confident that your metal detector performs to your expectations from its first day on the job . Bunting PRO-START commissioning coverage is the way to ensure this happens .
A factory-trained Service Technician will be at your site to guide you in the verification of your installation, calibrate your metal detector to achieve top performance, and train your personnel . You will receive a calibration label for your metal detector, a more-detailed calibration record for your files, and a complimentary set of test spheres or sticks .
Another great feature of PRO-START is its extension of the original one year factory warranty by an additional year . Two full years of phone-based technical support are also included .
PRO-START is an unbeatable value and a must have package of important services .
PRO-MAINTENANCE™Keeping your metal detector operating like new is critical when you consider the impact of poor performance on customer satis-faction and other consequences . PRO-MAINTENANCE provides factory-trained Service Technicians to visit your site once yearly (Gold Plan) or twice yearly (Platinum Plan) to service and calibrate your metal detector and ensure you’re running the latest, most accurate software . PRO-MAINTENANCE also includes a complimentary set of test spheres or sticks, significant parts and labor discounts on any needed repair work, on-site training for your personnel, and two years of phone-based technical support .
Why would you want to be without this important and economical bundle of services?
Bunting® Metal Detector Pro-Series™ Protection Plans
500 S. Spencer Road, Newton, Kansas 67114
800-835-2526 • 316-284-2020 • fax 316-283-4975
www.buntingmagnetics.com
Product Manager, Metal Detection
Date
Congratulations,you now have the following coverage for your Bunting® Metal Detector
(Note: You will receive this Service Agreement for each Metal Detector enrolled on one or more Pro-Series™ Service Plans)
Service Agreement
Company/Location: __________________________________________________________________________________________
Equipment Description: ______________________________________________________________________________________
Type/Model: ________________________________________________________________________________________________
Serial Number: _______________________________________________________________________________________________
Pro-Start™
Pro-Maintenance™ Term of Coverage: ________________ to _______________
Term of Coverage: ________________ to _______________
Term of Coverage: ________________ to _______________
Pro-Warranty™
Gold PlanAnnual On-Site Service
Platinum Plan
Semi-Annual On-Site Service
The most comprehensive protection and support coverage in the industry
Metal D
etection
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PRO-WARRANTY™Don’t miss the opportunity to extend your factory-authorized warranty coverage for up to a full five years from the install date . Available only when your Bunting Metal Detector is new and in one year increments on top of the initial one year warranty, with a maximum of five total years of coverage . This cost-effective coverage includes all repair parts . Labor is included when an on-site visit is required .
PRO-WARRANTY also provides many other valuable features including . . .the latest software updates, expedited shipment of spare parts, additional discounts for any new Metal Detection equipment purchased during the warranty period, and no-cost phone-based technical support for the duration of the warranty period .
PRO-WARRANTY gives you the confidence that only a factory-authorized plan can, while avoiding the risk of going it alone . Make sure to ask for PRO-WARRANTY coverage and avoid costly board replacement expense . One year of our Pro-Warranty coverage is about half the cost of one replacement board .
Metal Detector Test Standards Bunting offers certified test balls, wands and sticks for metal detector calibration and performance checks . They are an easy and economical way to maintain consistent operation and product quality . These test standards are laboratory certified and available in ferrous, non-ferrous and stainless steel in a variety of sizes . Order online at www .buntingmagnetics .com .
REQUEST MORE INFORMATION ABOUT OURPRO-SERIES™ PROTECTION PLANS
e-mail: mdsales@buntingmagnetics .com or call 800-835-2526
Met
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Safeguard your product quality and protect your processing equipment with Bunting® permanent magnetic separation equipment for all your applications.
Bunting Magnetics Co . manufactures an extensive line of mag-netic separation equipment to remove metal contaminants from dry particulates, liquids, and slurries . Our lineup includes units designed to remove metal contamination from gravity, mechanical, or pneumatic conveying systems .
Bunting Separators come in a wide range of models to handle virtually any application with exceptionally thorough removal of metal tramp . They can be ordered to meet specific construction standards and customized to satisfy special requirements . You get the added advantages of Bunting’s fail-safe high-energy permanent magnet
You can rely on our equipment and expertise to eliminate product contamination and damage to machinery from tramp metal in an economical and cost-effective way .
Our specially built sanitary-grade metal separators are the first separators to earn USDA, AMS-Acceptance . Our engineers refined existing designs to help processors meet increased marketplace demands and governmental requirements for safer and purer foodstuffs, pharmaceuticals, and chemicals .
All of these approved models have met or exceeded the USDA, AMS criteria as published in the NSF/ANSI/3-A 14159-1 2002 specifications, passed inspection, and earned the right to bear the USDA, AMS Meat and Poultry Accepted Equipment logo .
Neodymium Rare Earth Magnets are standard for the industry . Other options including higher temperature range magnets are available .
Magnetic S
eparation
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Mag
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epar
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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION
HF Drawer Magnets
Plate Magnets
Designed for separation in enclosed flow lines and
equipped with the most powerful magnetic cartridge
to handle a wide range of separation tasks .
n Available with up to five cartridge trays .
n All finishes available including: food, sanitary,
3A and USDA .
n Manual, pneumatic and continuous self-cleaning
options available .
n Optional transitions available for round or
square spouting .
Plate-based magnetic separators available for installation in
chutes and use with all materials .
n Optional grain face for abrasive materials .
n Ideal for 30° to 60° angles .
n 300 series SS construction .
n All finishes available including: food, sanitary and USDA .
n Tapered Step Face to prevent product wipe off
is standard .
Standard HF Series Drawer MagnetUSDA, AMS Accepted
Manual Self-Cleaning HF Series Drawer Magnet
Pneumatic Continuous Self-Cleaning HF Series Drawer Magnet
Tapered Step Plate Magnet
USDA, AMS-accepted Plate Magnet
13
GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION
Plate Housing Magnets
Gravity In-line Magnets (GIM)
Designed to mount easily to enclosed spouting or directly on
processing equipment .
n For Hard to flow products .
n A baffle at the top of the housing helps break up clumps
and directs product flow over the unit’s two powerful
Plate Magnets .
n Removable/replaceable diverters are optional .
n Optional transitions available for round, square
or rectangular spouting .
Allows the use of our powerful Plate Magnets in round,
sloping spouting where material is under gravity flow . For
effective tramp capture, spouting should be angled no
more than 60° from horizontal .
n Tapered step magnet .
n All finishes available including: food and sanitary .
Magnetic S
eparation
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Standard Pneumatic In-Line (PIM)
Dual Pneumatic In-LineMag
neti
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epar
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PENUMATIC STYLE INLINE MAGNETIC SEPARATION
In-Line Magnets (PIM)
Center-Flow In-Line Magnets (CFM)
Bunting® in-line magnets feature full-flow architecture that
leaves the product stream unobstructed . Tapered transitions
guide material directly over the face of the hinged plate magnet,
which swings away from the housing for quick external cleaning .
n For dilute phase conveying up to 15 psi .
n Best suited for horizontal installation, portable cart available .
n High-energy rare earth tapered step plate magnets are
standard .
n All finishes available including: food and sanitary .
Achieves optimum contact with the product flow, through a
torpedo-shaped magnet is suspended in the center-line of the
housing . This tapered, exposed- pole cartridge has a stainless
steel “nose cone” to direct the flow of materials around the
magnet .
n For dilute phase conveying up to 15 psi .
n Available with tubing, schedule 10 and 40 pipe and
Camlock fittings .
n Placement in vertical run makes optimum use of magnetic
field, portable cart available .
n High-energy rare earth magnets are standard .
n Optional clear view inspection port .
n Tapered Step Face to prevent product wipe off
is standard .
Pneumatic In-Line Cart for PIM and CFM
15
LIQUID PROCESSING AND CONVEYINGLINES STYLE MAGNETIC SEPARATION
Cartridge Style Magnetic Liquid Traps
Plate Style Magnetic Liquid Traps
Designed to provide continuous, dependable permanent
magnetic protection in non-fibrous fluids environments . Trap
design forces liquids through a tightly spaced grid of magnetic
cartridges to ensure close contact between the product and
the magnetic field .
n Finishes available are: food, sanitary, 3-A and USDA .
n Standard 1” – 4”, inlet or flat, including ½” sizes .
n Tri-Clamp fittings are standard, I-line, threaded, pipe
and flange fittings available .
n T-Style liquid trap available for 6 inch or larger line sizes .
n Standard high tem and high intensity rare earth magnets .
n For installation in any position or orientation in the line .
n For installation in any position or orientation in the line .
Single Plate Magnet and Dual Plate Magnet Liquid Traps
effectively remove ferrous particles from viscous and fibrous
liquids and liquids containing larger suspended solids . These
traps are designed to direct contaminants against a magnetic
plate and into a deep magnetic field where they are captured
and protected from the wiping action of the liquid flow . A
deflector creates gradual change in the direction of flow to
agitate the product and expose contaminants that would
otherwise be blocked by suspended solids .
n Finishes available are: food, sanitary and 3-A .
n Standard high temperature and high intensity rare
earth magnets .
n Standard 1” – 4”, inlet or flat, including ½” sizes .
n Tri-Clamp fittings are standard, I-line, threaded, pipe
and flange fittings available .
n For installation in any position or orientation in the line .
Cartridge Style Magnetic Liquid Trap
T-Trap Magnetic Liquid Trap Design
Single Plate Style Magnetic Liquid Trap
Magnetic S
eparation
16
Mat
eria
l Han
dlin
g The choice is easy. Regardless of the type of material you want to move, Bunting® conveyors can handle it.
Our material handling products will get you productive and profitable results in every situation by moving your material where you need it, quickly and efficiently .
Bunting conveyors innovative products will enable you to run your operation more smoothly and safely at every point in your process where you handle canned products .
Whether you are planning a plant-wide update or streamlining a specific operation, Bunting can supply standard solutions or design and build custom packages to meet your objectives .
17
Magnetic Separation Pulleys
High Intensity Separation Conveyors
Offering superior continuous removal and discharging of ferrous
contamination like nails, staples, bolts and wire from conveyors
all this with maintenance free operation .
n Manufactured for maximum reach-out, holding force and
separation effectiveness .
n Available in both the economical Ceramic and the high
intensity Neo Rare Earth for maximum separation .
n Pulleys are designed from 4” to 18” in diameter depending
on the application .
n Available in all Stainless Steel Construction with standard,
food grade or sanitary finish .
Designed for extreme high gauss fields of magnetic separation
and removal of lightly magnetic tramp metal fines from food
products . High Intensity Fields also separate work hardened
300 series stainless steel from the product stream for maxi-
mum magnetic separation effectiveness .
n Systems may include a vibratory feeder tray .
n Designed in 300 series stainless steel food grade
construction .
n Tough urethane endless belts .
Material H
andling
Separation Pulley
Tramp Metal Fines
18
Magnetic Plate RailsBunting manufactures the strongest rails in the industry . Used in
horizontal and inclined fabric and mattop belted conveyors in wet
wash-down environments .
n Available in both the economical Ceramic and the high
intensity Neo Rare Earth for maximum holding .
n Flat plate rails, lugged plate rails and curved plate rails
are options .
n Constructed in standard, food grade and sanitary
grade construction .
Mat
eria
l Han
dlin
g
Mattop Belted ConveyorsDesigned for specific applications where mattop belts are de-
sired over a fabric belted conveyor . Mattop belt makes it easier
to slide parts across the belt and are better for accumulation
applications . Ideal for wash-down applications .
n These conveyors can be horizontal, inclined or Z-shaped
configurations .
n They can be anywhere from 4” to 60” wide and from 2’ to
100’ long .
n Available in smooth flat top solid, flush grid, perforated, grip
topped, cleated and side walled belts .
n Available with many different magnetic rails to convey and
elevate canned products .
19
Washdown Can Conveyors
Special Horizontal Magnetic Transfer Conveyors
High capacity can conveyor systems in a wet or wash-down
environment . Gentle control and stability are maintained by
powerful magnetic plate rails .
n Available in both mattop and fabric belted conveyors and
angles of incline relative to can size and magnetic rails used .
n Available with either the economical Ceramic and the high
intensity Neo Rare Earth magnetic rails for maximum
holding force and can stability .
n Options include full wash-down motors and drives, composite
wash-down bearings, food grade stainless steel construction
with food grade belts .
n Other available options include can guides . Also slider-beds in
both smooth and dimpled stainless steel .
Designed to deliver magnetic position control to transfer empty
or full cans into or out of a steamer, filling stations or labeling
machines .
n Available in both the economical Ceramic and the high
intensity Neo Rare Earth for maximum holding .
n Options include full wash-down motors and drives, composite
wash-down bearings, food grade stainless steel construction
with food grade belts .
Material H
andling
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Why use Bunting® Magnetic Cylinders and Flexible Dies?
As the world leader in producing the best magnetic cylinder, Bunting Magnetics Co . produces a wide variety of magnetic cylinders including magnetic die cutting cylinders, two-piece can printing cylinders, corrugated carton printing cylinders and more . Complementing our Printing line we also produce all types of flexible dies from simple designs to intricate die patterns . We have invested in state-of-the-art precision machinery to manufacture our magnetic cylinders and flexible dies to meet or exceed OEM specifications . We have developed special techniques for our grinding process for our cylinders . This allows us to hold tighter tolerances than competitive cylinders . In fact, the runout tolerances on our Series cylinders are so precise (below 80 millionths of an inch), many competitors do not have the tools necessary to measure them . For the production of Flexible Dies we are using the most sophisticated Computer-to-Plate (CTP) technology which eliminates the need for photographic film which is widely used by other flexible die manufacturers . The use of CTP technology eliminates one generation or “transfer” of the film image to the plate . This in turn increases sharpness and accuracy and also allows plates to be produced faster and more consistently . Behind all the equipment, and the craftsmanship, is a team of engineers and technicians dedicated to helping you find the best solution .
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Magnetic C
ylinders and Flexible Dies
Plastic Decorating Cylinders
2-Piece Can Decorating Cylinders
From butter tubs and yogurt containers to bottle tops and plastic
pails . Bunting makes magnetic cylinders to OEM specification for
most dry-offset plastics decorating equipment .
n Magnetic cylinders greatly reduce make-ready time during
plate changes .
n Spiral design secures both leading and trailing edges of the
plate to the cylinder .
n The best solution for securing digitally produced dies of
various lengths .
n Guaranteed to meet or exceed OEM Specification .
Get sharp image printing on two piece can decorators with a
Bunting 2-piece can cylinder . We have the magnetic solution for
your Concord and Rutherford decorators .
n Accurate pin registration for quick plate changeover .
n Fixed and new patented adjustable registration models for
the Concord decorator .
n Straight and spiral magnetic circuit available for the
Rutherford decorator .
n Guaranteed to meet or exceed OEM Specification .
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Die-Cutting Cylindersand Flexible Dies
Flexible Die Coatings
Food Labels are die cut with ease using a Bunting
die-cutting cylinder and flexible die .
n HT is the most accurate magnetic cylinder in the
world with a TIR of 2 microns .
n flexible dies are the efficient choice for die cutting
food labels .
n Online portal for flexible dies makes ordering a snap with fast
delivery when you need it .
n Let us help you replace your old solid tooling with unbeatable
Bunting Series .
Leave the gummy, gooey mess behind when cutting sticky labels
for frozen foods .
n Bunting offers six coatings to alleviate problems during the
die cutting process .
n Even our basic die gets extended life nickel coating
protection for durability .
n Long wearing Diamond coating will keep our dies sharp on
tough substrates .
n Repel, Teflon, and Black Diamond stops buildup from even
the tackiest adhesives .
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Nickel Coating
Heat TreatedNickel Coating
Repel™ Coating
Teflon® Coating
Diamond™ Coating
Black Diamond™Coating
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Plain Talk P
roduct Warranty
OUR “PLAIN TALK” PRODUCT WARRANTY1) We want our products to exceed your expectations . To support this objective, Bunting® Magnetics Co . warrants its
products to be free of defects in material and workmanship for one year from the date of shipment . We also warrant that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog specifications and individual part specifications .
2) Bunting Magnetics Co . will remedy any failure under the terms of this warranty by replacing any defective parts or, at the seller’s option, making repairs or adjustments to any defective parts upon:
a) The purchaser providing written notice of the defect to Bunting Magnetics Co . within thirty days of product receipt, specifying the unit serial number, and
b) The purchaser returning the defective part to Bunting Magnetics Co . located at 500 South Spencer Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and
c) The purchaser accepting shipment of any replacement part(s) F .O .B . Newton, Kansas
3) This warranty is limited to the replacement of defective parts . The purchaser is responsible for any expense to install and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co .
4) At its option, Bunting Magnetics Co . will provide replacement parts, whether mechanical, electrical, or electronic, that are new, or remanufactured parts tested to be equivalent to new parts in fit and function . Replacement of a part under warranty does not extend the original warranty term .
5) This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication, incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the operation of the unit which is not authorized in writing by Bunting Magnetics Co .
6) Bunting Magnetics Co . will not be liable for any incidental or consequential damages caused by any defect in its products . Under no circumstances will Bunting Magnetics Co .’s total liability exceed the purchase price of the products we furnished .
7) Components not manufactured by Bunting Magnetics Co . will be covered by warranties, if any, of the respective manufacturers . This includes items such as motors, reducers, and bearings .
8) Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily impacted by the application and the environment . This includes conveyor belts .
9) The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose .
10) Extended warranties for specific applications are available at additional cost . Please inquire .
LIFETIME MAGNET WARRANTYThe magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for life . There should be no loss of magnetism as long as the magnets or equipment are used in the manner or application in which they were intended for . Any abuse such as overheating, physical shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in the magnets performance .
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About Bunting®
As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.
Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.
You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.
Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)
Email: [email protected] • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508
Email: [email protected] • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)
Email: [email protected] • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: [email protected] • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETSUK
Official Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468E-mail:[email protected] • www.buntingmagnetics.com
For technical assistace or to order, call
(800) 835-2526Outside U.S. and Canada 1-316-284-2020
Catalog # 31001/13
Specifications subject to change without notice ©2013 Bunting® Magnetics Co.
To locate a Bunting® representative in your area, please visit our website at
www.buntingmagnetics.com
