20AB CNC SWISS TYPE LATHE

OPERATION MANUAL

VER1.0 960518

I N D E X

CHAPTER 1 PREFACE AND SAFETY PRECAUTIONS 1-1

1.1 SAFETY SYMBOLS AND WORDS

1.2 LOCATION OF WARNING TAG 1-2

1.3 SAFETY PRECAUTION 1-8

1.4 OPERATION NOTICE 1-11

CHAPTER 2 MACHINE OUTLINE 2-1

2.1 MACHINE INSTALLATION AND POWER ON/OFF

2.2 MACHINE DESCRIPTION 2-3

STRUCTURE OVERVIEW(JSL-20AB)

STRUCTURE OVERVIEW (JSL-20B) 2-5

SYSTEM OVERVIEW(JSL-20AB) 2-7

SYSTEM OVERVIEW(JSL-20B) 2-8

2.3 MACHINE DIMENSION 2-9

2.4 TOOL SYSTEM OVERVIEW 2-11

2.4.1 CONSUMPTION PARTS LIST

2.4.2 TOOL SYSTEM OVERVIEW 2-12

CHAPTER 3 OPERATION AND PANEL INSTRUCTION 3-1

3.1 OPERATION PANEL INSTRUCTION

OPERATION PANEL

FUNCTION CODE 3-3

FUNCTION INSTRUCTION 3-5

3.2 FANUC 32I PANEL INSTRUCTION 3-10

FUNCTION KEY INSTRUCTION 3-11

3.3 G CODE LIST 3-13

3.4 M CODE LIST FOR MAIN SYSTEM 3-14

3.5 M CODE LIST FOR SUB SYSTEM 3-16

3.6 JSL-20AB PARAMETER K SERIES 3-17

3.7 JSL-20AB PARAMETER D SERIES 3-19

3.8 MACHINE MOVEMENT INSTRUCTION 3-21

MAIN MECHANICAL STRUCTURE

MAIN SPINDLE AND TOOL SYSTEM 3-22

GUIDE BUSHING HOLDER 3-23

SUB SPINDLE AND TOOL SYSTEM（JSL-20AB/B） 3-24

3.9 MACHINE SETTING AND ADJUSTMENT 3-25

COLLET CHUCK INSTALLATION AND ADJUSTMENT

GUIDE BUSHING HOLDER INSTALL AND ADJUST 3-26

EJECT PART DEVICE INSTALLATION 3-29

LONG PARTS CATCHER 3-31

LONG PARTS CATCHER INSTALLATION

CHANGE GRIPPER 3-33

3.10 SETTING MODE OF GUIDE BUSHING HOLDER 3-35

3.11 WAITING M CODE INSTRUCTION 3-36

PROGRAM EXAMPLE 1 3-39

PROGRAM EXAMPLE 2 3-44

PROGRAM EXAMPLE 3 3-48

3.12 CUTTING TOOL INSTALL AND OPERATE 3-53

MAIN SYSTEM O.D. TOOL INSTALLATION

SUB SYSTEM SIDE DRILLING INSTALLATION

MAIN SYSTEM FACE DRILLING DEVICE INSTALL 3-54

TOOL OPERATION OF SUB SYSTEM

SUB SYSTEM TOOL INSTALLATION 3-55

3.13 EDIT AND EXECUTE NC PROGRAM 3-56

CREATE A NEW PROGRAM

CALL NC PROGRAM 3-58

EXECUTE NC PROGRAM 3-59

3.14 G188/G284/G300 INSTRUCTION 3-60

G188：MAIN SYSTEM X AXIS SIDE RIGID TAPPING

G284：SUB SYSTEM Z AXIS FACE RIGID TAPPING 3-61

G300：PROGRAM ZERO POINT RETUN 3-62

3.15 WORK PIECE COUNT FUNCTION 3-63

CHAPTER 4 MAINTAIN AND TROUBLESHOOTING 4-1

4.1 TOOL OFFEST FUNCTION

4.2 TOOL GEOMETRY COMPENSATION 4-2

4.3 TOOL WEAR COMPENSATION 4-3

4.4 TOOL NOSE RADIUS COMPENSATION 4-4

4.5 Y AXIS TOOL OFFSET 4-6

4.6 ALARM MESSAGE AND TROUBLESHOOTING 4-7

1. PREFACE AND SAFETY PRECAUTIONS

1.1 SAFETY SYMBOLS AND WORDS

SAFETY SYMBOLS & WORDS

Following are safety symbols and words. They indicate potentially hazardous situations which, if not avoided, may result in injury or damage to the machine. Please read carefully and obey all warnings and instructions.

Symbol Definitions

DANGER DANGER indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury.

WARNING WARNING indicates a potentially hazardous situation which if not avoided, may result in machine malfunctions or breakage. .

WARNING!! *Please read and obey the following precautions.

DANGER Hazardous Situations

1. To prevent electric shocks and incorrect operation, please close electrical cabinet before operating machine.

2. It is necessary to close the door before machine running. 3. For the purpose of adjusting, measuring, or cleaning, stop the spindle

before operating. 4. Please notice that the tail of bar might be twisted and becoming

dangerous if bar feeding device is not working not normally. 5. Insufficient use of cutting oil while cutting may result in fire. Please confirm

that the cutting oil capacity is sufficient and check the pressure sensor regularly before operating.

WARNING Danger of Machine Malfunction

Any attempt to modify or rebuild of this machine will cause unexpected danger.

1-1

1.2 LOCATION OF WARNING TAG

1-2

(1)

(2)

1-3

(3)

(4)

1-4

(5)

(5)

1-5

(6)

(7)(8)

High voltage and current inside electrical cabinet and operation panel. Incorrect operation might cause electric shock and minor injury. It indicates that only maintenance engineers can enter this area.

Please replace with new tag if it becomes blurred or faded.

1-6

1.3 SAFETY PRECAUTION

WARNING Notice while maintenance

Be sure the machine situation after take out splash guard or sheet metal. If not notice , following situations might happen; 1. Operator‘s cloth might be entangled by the spindle and will cause

unexpected danger. 2. Please keep staying in safety area to operate machine. 3. Please always free run machine while maintenance. 4. If practical machining is necessary, please keep staying in safety area to

run this machine. Be sure the machine situation before open the electrical cabinet:

1. The tag of means high voltage area. Touch the area may get an

electric shock. 2. Please put a cover on the high voltage area before maintenance operation.3. The wiring panel has many sharp components. Be careful while

maintenance operation. For practical machining , please check following points before press cycle start1. Use single block to adjust feed rate, machine lock or take out all tools and

material to use free run only. 2. Incorrect values, parameters, and NC program will cause unexpected

danger while machine is running. 3. For tool offset, please be sure the offset value and direction. With incorrect

values, it will cause unexpected danger and damage operator.

1-7

WARNING Change controller spare parts

1. Switch off the main power and controller power before maintenance. 2. If only switch off the controller power, the servo amplifier may still active. It

will damage the devices or get an electric shock. 3. It is necessary at least two people to change the heavy device. Only one

person may damage by device falling down. 4. To change amplifier, please wait after switch off power 20 minutes. 5. Please keep same parameter values while change device. 6. Keep safety situation changing device , or it will cause unexpected danger.

WARNING Controller parameter setting

After modified parameters, install splash guard and sheet metal to start machine running. Please double check following steps for practical machining. 1. Use single block to adjust feed rate , machine lock or take out all tools and material to use free run only. 2. Incorrect values, parameters, and NC program will cause unexpected

danger while machine is running.

WARNING CNC Parameter setting

The controller manufacturer has optimized the CNC and PMC parameter values. Please do not change any values to avoid any unexpected danger.

WARNING Change Battery

The operation only allowed technicians who had been well trained in this field.

The tag of means high voltage area. Touch the area may get an electric

shock.

1-8

WARNING Parameters Backup

Please backup all parameters in case of out of battery. When low battery, the system will show alarm on the screen. Please do change the battery in one week.

WARNING Change ABS. encoder Battery

The operation only allowed technicians who had been well trained in this field.

The tag of means high voltage area. Touch the area may get an electric

shock.

WARNING ABS. encoder value backup

The operation only allowed technicians who had been well trained in this field.

The tag of means high voltage area. Touch the area may get an electric

shock.

WARNING Change Fuse

To proceed The operation only allowed technicians who had been well trained in this field.

The tag of means high voltage area. Touch the area may get an electric

shock.

1-9

1.4 OPERATION NOTICE

BAR MATERIAL SELECTION Please choose grinded bar material. The diameter tolerance should not exceed 0.02mm, and chamfer both sides. It should not be twisted or deformed in any way, otherwise the bar and guide bush holder will damage with each other.

GUIDE BUSH HOLDER SELECTION The specification of guide bush holder is suitable for TSUGAMI model 20. One is tungsten steel and the other is ceramic. The tungsten steel guide bush holder is good for cutting brass, aluminum, easy cutting steel, and medium carbon steel. Others, like stainless steel are better for the ceramic guide bush holder.

OPERATION OF GUIDE BUSH HOLDER There are two ways to operate the guide bush holder. One is fixed guide bush holder, and the other is rotary guide bush holder. Each one has its own mounting device. The purpose of the guide bush holder is to hold the bar and prevents vibration for long part turning. The suitable turning models are as follows: A. Fixed guide bush holder：It is good for turning the cylinder bar. It will not

rotate with spindle. Please notice that cutting oil must gush on the guide bush holder for lubrication.

B. Rotary guide bush holder：It is good for turning the polygon bar. It will rotate with spindle. Under this mode, the Z-axis traveling distance is about 90mm.

NOTE: To change mode, it is necessary to change the mounting device and PN parameters. (Refer to 3.10)

GUIDE BUSH HOLDER ADJUSTMENT A. The distance between the bar and fixed guide bush holder should not

exceed 0.03mm. B. The distance between the bar and traveling guide bush holder should not

exceed 0.02mm. TRAVELING GUIDE BUSH HOLDER

If the work piece is short (normally the length is shorter than 2.5 times diameter and total length not exceeding 40mm). There is no guide bush holder for this mode, but it is necessary to change mounting device and PN parameters. (Refer to 3.10)

CUTTING TOOL SELECTION

1-10

Please choose cutting tool for 12mm shank for swiss type lathe. CUT OFF TOOL POSITION

The cut-off tool should be installed at No.8 tool position to prevent interference while the parts catcher is active.

CUTTING OIL SELECTION Please use good quality cutting oil for turning. The oil must gush on the guide bush holder for lubrication between the bar and guide bush holder.

SIDE DRILLING DEVICE Use M113 for CW, M114 for CCW, and the CNC system will change direction itself. (Refer to instruction of side drilling device)

1-11

2. MACHINE OUTLINE

2.1 MACHINE INSTALLATION AND POWER ON / OFF A. MACHINE INSTALLATION 1. Moving the machine to the specified place. 2. Place six machine base blocks at the specified location at the bottom of

machine. 3. Place leveling indicator to the plane below the control box (see Figure 1),

and adjust the screw until machine is on the horizontal plane. 4. Confirm each screw of machine base is screwed tight with base blocks. 5. Push coolant tank into machine base, and connect the pipe with coolant

motor. 6. Connect plugs of other motors with the outlet behind the machine. 7. Connect air unit with air compressor. The pressure should be at least

6Kgf/cm2 8. Open the electrical cabinet and connect with power and grounding. 9. Make sure the three phase cables connect with the correct terminals and

close the cover ( confirm the connection of three phase cable by checking the rotating direction of coolant motor)

10. The safety distance between machines is one meter. B. POWER ON 1. Make sure power cable connection is correct. 2. Turn on the switch at the left side of operation panel 3. Press green button (ON) 4. After the starting system procedure is finished, release EMERGENCY

STOP. 5. Finish ( no necessary to return home position) C. Power OFF 1. Make sure machine is stopped. 2. Press EMERGENCY STOP. 3. Press red button (OFF). 4. Turn off the switch at the left side of the operation panel. 5. Finish.

2-1

2

Leveling indicator plane

FIGURE 1

2-

2.2 MACHINE DESCRIPTION

STRUCTURE OVERVIEW -1 (JSL-20AB)

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2-3

STRUCTURE OVERVIEW -2 (JSL-20AB)

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2-4

STRUCTURE OVERVIEW -3 (JSL-20B)

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2-5

STRUCTURE OVERVIEW -4 (JSL-20B)

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2-6

SYSTEM OVERVIEW (JSL-20AB)

2-7

SYSTEM OVERVIEW (JSL-20B)

2-8

2.3 MACHINE DIMENSION MACHINE DIMENSION JSL-20AB/B)

2-9

MACHINE DIMENSION -2 (JSL-20AB/B)

2-10

2.4 TOOLS SYSTEM 2.4.1 Consumption Parts List

Part Number Description Picture

20AS180D Gripper

20AS320C Wrench for cover of collect

chuck holder

20AS370A Wrench for collect chuck

holder nut

M02080024 Lamp 12V8W

M02080044 Working light lamp 24V50W

2-11

2.4.2 TOOL SYSTEM OVERVIEW MAIN/SUB SPINDLE AND I.D. TOOL HOLDER SYSTEM(JSL-20AB/B)

MAIN/SUB SPINDLE AND O.D. TOOL HOLDER SYSTEM

2-12

MAIN SPINDLE AND SIDE DRILLING DEVICE(JSL-20AB/B)

SUB SPINDLE AND FACE DRILLING DEVICE(JSL-20AB)

2-13

3 OPERATION AND PANEL INSTRUCTION 3.1 OPERATION PANEL INSTRUCTION

OPERATION PANEL

3-1

3-2

FUNCTION CODE

3-3

3-4

FUNCTION INSTRUCTION

NO. SYMBOL D E S C R I P T I O N

1

END OF PROGRAM INDICATOR： PROGRAM EXECUTION FINISHED(M30) WHILE LIGHT ON

MAIN SPINDLE CHUCK OPEN/CLOSE： 2

LIGHT ON:CHUCK OPEN LIGHT OFF: CHUCK CLOSE

SUB SPINDLE CHUCK OPEN/CLOSE： LIGHT ON:CHUCK OPEN 3 LIGHT OFF: CHUCK CLOSE

C AXIS REFERENCE POINT INDICATOR：

4 LIGHT ON: C AXIS RETURNS HOME POINT FINISHED.

5 BAR BAR FEEDER INDICATOR： LIGHT ON: BAR FEEDER FUNCTIONIS ACTIVE (K5.3=1).

6 READY MACHINE READY INDICATOR： LIGHT ON: MACHINE IS READY TO RUN. LIGHT OFF: MACHINE MALFUNCTION

3-5

7 APF AUTOMATIC POWER OFF INDICATOR： LIGHT ON: APF FUNCTION IS ACTIVE(K3.3)

8 NC CONTROLLER ALARM INDICATOR：

ALM LIGHT ON: CONTROLLER ALARM HAPPENED.

9 MC ALM

MACHINE ALARM INDICATOR： LIGHT ON:MACHINE ALARM HAPPENED.

10

LUBRICATION INDICATOR： LIGHT ON: PLEASE REFILL THE LUBRICATION OIL.

PROGRAM EDIT LOCK FUNCTION： 11

SWITCH KEY TO RIGHT SIDE TO UNLOCK.SWITCH KEY TO LEFT SIDE TO LOCK(K3.6).

NO. SYMBOL D E S C R I P T I O N

12

SPINDLE CW： UNDER MPG OR JOG MODE, PRESS THE BOTTOM TO COMMAND SPINDLE CW 1000RPMAND LIGHT ON. UNDER MDI OR AUTO MODE,LIGHT IS ON WHEN SPINDLE CW.

13

SPINDLE STOP： LIGHT ON:SPINDLE STOP UNDER MPG MODE AND PRESS THE BOTTOM, SPINDLE WILL BE FORCED TOSTOP.

14

SPINDLE CCW： UNDER MPG OR JOG MODE, PRESS THE BOTTOM TO COMMAND SPINDLE CW 1000RPMAND LIGHT ON. UNDER MDI OR AUTO MODE,LIGHT IS ON WHEN SPINDLE CCW. CHIP CONVEYOR RUN CW： UNDER MPG OR JOG MODE, PRESS THE BOTTOM WILL ACTIVE CHIP CONVEYOR RUN CW DIRECTION AND LIGHT ON.UNDER AUTO MODE, LIGHT WILL BLINK AND CHIP CONVEYOR WILL RUN CW DIRECTION AND THEN START/STOP ITSELF DEPENDS ON THE TIMER SETTING.

15

CHIP CONVEYOR STOP： 16

LIGHT ON: CHIP CONVEYOR STOP. PRESS IT TO STOP THE CHIP CONVEYOR RUNNING.

CHIP CONVEYOR RUN CCW： UNDER MPG MODE, HOLD THE BOTTOM TO MAKE CHIP CONVEYOR RUN CCW DIRECTION.

17

18 S 1

19 S 2

SYSTEM SWITCH：S1 MEANS CONTROL SYSTEM1 ONLY.S2 MEANS CONTROL SYSTEM2 ONLY PRESS S1 AND S2 AT THE SAM TIME MEANS CONTROL BOTH SYSTEMS.

20

WORK LIGHT： PRESS THE BOTTOM TO TURN ON THE LIGHT.

21

OPTIONAL STOP：PRESS THE BOTTOM AND LIGHT ON. WHEN PROGRAM RUN M01, SYSTEM WILL PAUSE UNTIL PRESS THE BOTTOM AGAIN.WHEN LUBRICATION INDICATOR IS ON, SYSTEM WILL ENABLE THIS FUNCTION ITSELF.

3-6

NO. SYMBOL D E S C R I P T I O N

22

DRY RUN：

PRESS THE BOTTOM AND LIGHT ON.WHEN PROGRAM IS RUNNING, IT MOVES SLOWLY.THE SPEED DEPENDS ON G01 FEEDRATE.

23

SINGLE BLOCK： PRESS THE BOTTOM AND LIGHT ON. SYSTEM WILL RUN NC PROGRAM BLOCK BY BLOCK.

24

BLOCK BYPASS： PRESS THE BOTTOM AN LIGHT ON. WHEN SYSTEM MEETS THE SYMBOL（/）,IT WILL BYPASS THE BLOCK.

25

AUTO

AUTO COOLANT OIL： PRESS THE BOTTOM WHEN SYSTEM MEETS M08 OR M13,IT WILL TURN ON THE COOLANT PUMP.

MANUAL COOLANT OIL：

26

MANU

SWITCH TO SYSTEM 1 TO ACTIVE COOLANT OIL FOR SYSTEM 1 ONLY.AND THE LIGHT WILL BLINK. SWITCH TO SYSTEM 2 OR UNDER AUTO MODE .IT WILL ACTIVE COOLANT OIL FOR SYSTEM 2 ONLY.AND THE LIGHT ON.

27

RELEASE CHUCK AIR PRESSURE： IT IS TO ADJUST THE PRESSURE BETWEEN COLLET CHUCK AND BAR.WITH SYSTEM SWITCH FUNCTION TO ADJUST SYSTEM1 OR SYSTEM2.

28

CHUCK OPEN/CLOSE： LIGHT OFF:CHUCK CLOSE LIGHT BLINK: CHUCK OPEN.

G01FEEDRATE KNOB： ROTATE THE KNOB TO CHANGE G01 FEEDRATE.

29

30

G01FEEDRATE KNOB ： ROTATE THE KNOB TO CHANGE G01 FEEDRATE.

3-7

NO. SYMBOL D E S C R I P T I O N

AXIS KNOB： UNDER JOG MODE, SWITCH TO MOVE ANY AXIS TO+/- DIRECTION. 31 WHEN MACHINE IS RUNNING, THE AXIS LIGHT WILL ONDEPENDS ON THE RUNNING AXIS.

32

SPINDLE SPEED RATE KNOB： ROTATE THE KNOB TO CHANGE THE SPPED RATE OF SPINDLE.

MODE SELECTION KNOB： ROTATE THE KNOB TO CHANGE MODE

HOME：PRESS + DIRECTION BOTTOM TO BACK TO REFERENCE POINT.

JOG：PRESS AXIS BOTTOM TO MOVE THE AXIS。

MPG：USE MPG TO MOVE THE AXIS. 33

AUTO：PRESS CYCLE START TO RUN THE NC PROGRAM.

MDI：FOR TESTING OR CALL TOOL.

EDIT：EDIT NC PRORAMS.

34

MPG SPPED RATE KNOB： SELECT THE RATE TO CHANGE THE MPG FEEDRATE. THE UNIT： Hx1：0.001mm、Hx10：0.01mm、Hx100：0.1mm。

35

AXIS SELECTION KNOB： ROTATE THE KNOB TO SELECT THE AXIS.

PROGRAM RECYCLE： 36 CONT PRESS THE BOTTOM AND LIGHT ON.WHEN SYSTEM

MEETS M30.IT WILL RESTART THE NC PROGRAM.

3-8

NO. SYMBOL D E S C R I P T I O N

CYCLE START：

37 UNDER AUTO MODE, PRESS THE BOTTOM TO START

RUNNING NC PROGRAM.

38 FEED HOLD：

WHILE PROGRAM IS RUNNING,PRESS THE BOTTOM TO HOLD THE PROGRAM.

39

MPG： UNDER MPG MODE, ROTATE MPG TO MOVE THE AXIS.

EMERGENCY STOP： 40 PRESS THE BOTTOM TO STOP ALL MOVEMENT.ROTATE

THE HEAD TO RELEASE THE EMERGENCY STOP.

41 POWER ON：

PRESS THE BOTTOM TO TURN ON THE POWER.

POWER OFF：

42 PRESS THE BOTTOM TO TUEN OFF THE POWER.

SPACE AND F1、F2、F3、F4 HAVE NO FUNCTION.

3-9

3.2 FANUC 32i PANEL INSTRUCTION

3-10

FUNCTION KEY INSTRUCION

NO D E S C R I P T I O N

1 WORDS AND NUMBERS： It includes A~Z 0~9 and other symbols. Some are compound buttons and use SHIFT to switch caption.

2 RESET： Release alarm message and reset CNC system.

3 HELP： Helps the user to know the meanings of alarm messages, programming, and parameter descriptions, etc...

4 ABC/abc： Switches between capital and lowercase for English words.

5 SHIFT： Switches between buttons with two functions.

6 PAGE↑↓： Use to scroll up and down the screen.

7 ←↑↓→： Move the cursor on the screen.

8 POS： Display the position of each axis, including abs/rel/machine position.

9 PROG： Display the program for editing and monitoring.

OFS/SET： 10 Use for setting tool length, compensation value, working piece count, time/date,

etc…

11 SYSTEM： Use to set system parameters, diagnostic parameters, PLC information and etc…

3-11

NO D E S C R I P T I O N

12 MESSAGE： For checking CNC and machine alarm messages.

13 GRAPH： Displays tool and cutting path.

ALTER： 14

Use to modify the words on the screen.

15 INSERT： Use to insert words which have been edited at the bottom of the screen into the program which displayed on the screen.

16 DELETE： Use to delete words on the screen under EDIT MODE.

INPUT： 17

Use to input all values on the screen.

18 CAN： Use to cancel the words at the bottom of the screen.

19 Other buttons are not available

3-12

3-13

3.3 G CODE LIST CODE DESCRIPTION G00 Positioning (Rapid traverse) G01 Linear interpolation (Cutting feed) G02 Circular interpolation CW G03 Circular interpolation CCW G04 Dwell

G12.1 Polar coordinate interpolation mode G13.1 Polar coordinate interpolation cancel mode G17 Xp Yp plane selection G18 Zp Xp plane selection G19 Yp Zp plane selection G28 Return to reference position G30 2nd reference position return G32 Thread cutting G40 Tool nose radius compensation cancel G41 Tool nose radius compensation left G42 Tool nose radius compensation right

Coordinate system setting G50

Max. spindle speed setting G70 Finishing cycle G71 Stock removal in turning G72 Stock removal in facing G73 Pattern repeating G74 End face peck drilling G75 Outer diameter/internal diameter drilling G76 Multiple threading cycle G80 Canned cycle for drilling cancel G83 Cycle for face drilling G84 Cycle for face tapping G90 Outer diameter/internal diameter cutting cycle G92 Thread cutting cycle G96 Constant surface speed control G97 Constant surface speed control cancel G98 Per minute feed G99 Per revolution feed

G188 Main system X-axis side rigid tapping G284 Sub system Z-axis end face tapping G300 Return to program reference point

3-14

3.4 M CODE LIST FOR MAIN SYSTEM CODE DESCRIPTION M00 Program stop M01 Optional program stop M02 End of program M03 Spindle CW M04 Spindle CCW M05 Spindle stop M08 Coolant oil M09 Coolant oil cancel M10 Spindle chuck close M11 Spindle chuck open M13 Spindle CW+ coolant oil M14 Spindle CCW+ coolant oil cancel M24 Spindle air blow on M25 Spindle air blow off M29 Spindle rigid tapping M30 End of program M32 Cut off detection M34 Threading 45° back off M35 Threading 90° back off M38 C axis mode M39 C axis mode cancel M42 Cut-off tool turning head of bar automatically M60 Bar feeder pressure on M61 Bar feeder pressure off M62 Allow bar feeder feeding back off M63 Confirm bar change finished M81 Positioning check mode M82 Positioning check mode cancel M88 X axis mirror mode M89 X axis mirror mode cancel M91 Change bar and turning head of bar sub-program (Turning type) M92 Change bar and turning head of bar sub-program (Swiss type) M95 Single block bypass mode M96 Single block bypass mode cancel M113 Side/Face drilling CW M114 Side/Face drilling CCW M115 Side/Face drilling stop

3-15

M123 Main system end face drilling CW M125 Main system end face drilling stop M133 Main/Sub spindle synchronous CW M134 Main/Sub spindle synchronous CCW M135 Main/Sub spindle synchronous stop M140 Main/Sub X axis synchronous running M141 Main/Sub X axis synchronous running cancel M142 Main/Sub Z axis synchronous running M143 Main/Sub Z axis synchronous running cancel M144 Main/Sub C axis synchronous running M145 Main/Sub C axis synchronous running cancel M300 Spindle orientation 0° M301 Spindle orientation 15° M302 Spindle orientation 30° M303 Spindle orientation 45° M304 Spindle orientation 60° M305 Spindle orientation 75° M306 Spindle orientation 90° M307 Spindle orientation 105° M308 Spindle orientation 120° M309 Spindle orientation 135° M310 Spindle orientation 150° M311 Spindle orientation 165° M312 Spindle orientation 180° M313 Spindle orientation 195° M314 Spindle orientation 210° M315 Spindle orientation 225° M316 Spindle orientation 240° M317 Spindle orientation 255° M318 Spindle orientation 270° M319 Spindle orientation 285° M320 Spindle orientation 300° M321 Spindle orientation 315° M322 Spindle orientation 330° M323 Spindle orientation 345°

M1000～M1100 Main/Sub system Waiting command (Refer to CH3.11)

3-16

3.5 M CODE LIST FOR SUB SYSTEM CODE DESCRIPTION M00 Program stop M01 Optional program stop M02 End of program M03 Spindle CW M04 Spindle CCW M05 Spindle stop M08 Coolant oil M09 Coolant oil cancel M10 Spindle chuck close M11 Spindle chuck open M13 Spindle CW+ coolant oil M14 Spindle CCW+ coolant oil cancel M18 Parts conveyor active M24 Spindle air blow on M25 Spindle air blow off M29 Spindle rigid tapping M30 End of program M33 Ejecting parts detection M34 Threading 45° back-off M35 Threading 90° back-off M38 C axis mode M39 C axis mode cancel M81 Positioning check mode M82 Positioning check mode cancel M113 Side/Face drilling CW M114 Side/Face drilling CCW M115 Side/Face drilling stop

M1000～M1100 Main/Sub system Waiting command (Refer to CH3.11)

3-17

3.6 JSL-20AB PARAMETER K SERIES Addres Description Addres Description K0.0 Coolant oil pressure detection K4.0 K0.1 Parts conveyor active K4.1 K0.2 Mirror function enable K4.2 K0.3 K4.3 K0.4 M11=spindle jog while using bar K4.4 Selection of Lubrication oil level detection

K0.5 K4.5 Parts count function disable K0.6 K4.6 Chuck detection SENSOR enable K0.7 K4.7 K1.0 CE Safety interlock door function K5.0 Chuck detection SENSOR disable K1.1 K5.1 K1.2 K5.2 K1.3 K5.3 Connecting bar feeder(K5.2 = 0) K1.4 K5.4 K1.5 K5.5 K1.6 K5.6 Spindle lock disable but K1.7 K5.7 K2.0 K6.0 Call T16—T18 tool function enable K2.1 K6.1 Call T25—T27 tool function enable K2.2 Chip conveyor disable K6.2 PMC axis MPG enable K2.3 Chip conveyor running without controlled

b tiK6.3

K2.4 K6.4 K2.5 Solenoid valve detecting function for K6.5 K2.6 K6.6 K2.7 K6.7 K3.0 K7.0 K3.1 K7.1 K3.2 K7.2 K3.3 Automatic power off enable K7.3 K3.4 K7.4 K3.5 Air pressure detection enable K7.5 K3.6 Data protection lock disable K7.6 K3.7 K7.7

3-18

Addres Description Addres Description K8.0 K12.0 Only Main system A1 MPG enable, others

disable

K8.1 K12.1 K8.2 K12.2 K8.3 K12.3 K8.4 K12.4 K8.5 K12.5 K8.6 Sub spindle air blow simultaneously K12.6 K8.7 K12.7 K9.0 K13.0 K9.1 K13.1 K9.2 K13.2 K9.3 K13.3 K9.4 K13.4 K9.5 K13.5 K9.6 K13.6 K9.7 K13.7 K10.0 K14.0 K10.1 K14.1 K10.2 K14.2 K10.3 K14.3 K10.4 K14.4 K10.5 K14.5 K10.6 K14.6 K10.7 K14.7 K11.0 K15.0 K11.1 K15.1 K11.2 K15.2 K11.3 K15.3 K11.4 K15.4 K11.5 K15.5 K11.6 K15.6 K11.7 K15.7

3-19

3.7 JSL-20AB PARAMETER D SERIES NO ADDRESS PARMETER TYPE DATA 1 D0 00000000 2 100 2 D400 00000000 1 40 3 D480 00000010 1 10 4 D500 00000010 2 75 5 D800 00000010 1 50 6 D900 00000010 0 100 7 D1000 00000000 2 100 8 D2500 00000010 2 75 9 D2800 00000010 1 50

D address Description Value Remark D0500 #1 M300 Spindle positioning angle 0 D0504 #1 M301 Spindle positioning angle 15 D0508 #1 M302 Spindle positioning angle 30 D0512 #1 M303 Spindle positioning angle 45 D0516 #1 M304 Spindle positioning angle 60 D0520 #1 M305 Spindle positioning angle 75 D0524 #1 M306 Spindle positioning angle 90 D0528 #1 M307 Spindle positioning angle 105 D0532 #1 M308 Spindle positioning angle 120 D0536 #1 M309 Spindle positioning angle 135 D0540 #1 M310 Spindle positioning angle 150 D0544 #1 M311 Spindle positioning angle 165 D0548 #1 M312 Spindle positioning angle 180 D0552 #1 M313 Spindle positioning angle 195 D0556 #1 M314 Spindle positioning angle 210 D0560 #1 M315 Spindle positioning angle 225 D0564 #1 M316 Spindle positioning angle 240 D0568 #1 M317 Spindle positioning angle 255 D0572 #1 M318 Spindle positioning angle 270 D0576 #1 M319 Spindle positioning angle 285 D0580 #1 M320 Spindle positioning angle 300 D0584 #1 M321 Spindle positioning angle 315 D0588 #1 M322 Spindle positioning angle 330 D0592 #1 M323 Spindle positioning angle 345 D0596

3-20

D address Description Value Remark

D0620 Side drilling gear ratio (multiply by value) 375 D0624 Side drilling gear ratio (divide by value) 256 D0628 Side drilling max. speed 4000 D0632 Face drilling gear ratio (multiply by value) 625 D0636 Face drilling gear ratio (divide by value) 273 D0640 Face drilling max. speed 4000 D0644 Side drilling tool side gear ratio 3 D0648 Side drilling motor side gear ratio 4 D0656 Side drilling motor side gear ratio 5 D0660 Side drilling motor side gear ratio 8 D0800 #1 Manual stop spindle 0 D0802 #1 JOG mode for control spindle speed 51 D0804 #1 Manual control spindle speed to 500RPM 256 D0806 #1 Manual control spindle speed to 600RPM 307 D0807 #1 Manual control spindle speed to 700RPM 358 D0810 #1 Manual control spindle speed to 800RPM 410 D0812 #1 Manual control spindle speed to 900RPM 461 D0814 #1 Manual control spindle speed to 1000RPM 512 D0816 #1 Manual control spindle speed to 1100RPM 563 D0818 #1 Manual control spindle speed to 1200RPM 614 D1200 #1 G300 reference point(1st Z axis positive limit - D1204 #1 G300 reference point (2nd Z axis positive limit - D1208 #1 G300 reference point (3rd Z axis positive limit - D1212 #1 3rd Z axis positive limit D1216 #1 3rd Z axis negative limit D2804 #2 Manual control spindle speed to 500RPM 137 D2806 #2 Manual control spindle speed to 600RPM 164 D2808 #2 Manual control spindle speed to 700RPM 191 D2810 #2 Manual control spindle speed to 800RPM 218 D2812 #2 Manual control spindle speed to 900RPM 246 D2814 #2 Manual control spindle speed to 1000RPM 273 D2816 #2 Manual control spindle speed to 1100RPM 300 D2818 #2 Manual control spindle speed to 1200RPM 328

3.8 MACHINE MOVEMENT INSTRUCTION THIS IS THE MACHINE WITH A BUILD-IN SLIDING HEAD SPINDLE. THE MAIN

MECHANICAL STRUCTURE IS AS SHOWN IN THE FOLLOWING DIAGRAMS.

DESCRIPTION

1 MAIN SPINDLE

2 TOOL HOLDER

SUB SPINDLE 3

SIDE DRILLING

4 GUIDE BUSHING

5 SIDE DRILLING

6 INNER TOOL

HOLDER

7 SUB SPINDLE

JSL-20AB

DESCRIPTION

1 MAIN SINDLE

2 TOOL HOLDER

3 GUIDE BUSHING

4 SIDE DRILLING

INNER TOOL

HOLDER 5

6 SUB SPINDLE

JSL-20B

3-21

MAIN SPINDLE AND TOOL SYSTEM X, Y, and Z-axis are controlled by the CNC controller and the work is done by the spindle with bar and tool system. There are three main devices of the main system：（1）

Tool Holder、（2）Drill Tool Holder、（3）Side Drill Device Install tools on the tool holder for O.D. turning. Install twist drill into the tool holder for face drilling, tapping, horning, and etc…

3-22

GUIDE BUSHING HOLDER To hold the bar at the nearest place of the turning point, it prevents deformation by cutting and keeps high accuracy. The loading of O.D. cutting is as shown in the following diagram. Figure（1）The accuracy depends on the distance between the guide bushing holder and bar. Therefore, please use high O.D. accuracy bar.(refer to CH 1.3)

3-23

SUB SPINDLE AND TOOL SYSTEM (JSL-20AB/B) Sub spindle is controlled by X2 and Z2-axis.。 While turning backside, the working piece is moved by Z2-axis and tool selection by X2-axis movements. The functions of sub system are as follows: 1. End face turning, grooving 2. Z and Z2-axes move synchronously 3. Backside turning

*TOOL NO. T31 CAN INSTALL □12 O.D. TURNING TOOL.

DESCRIPTION

GUIDE BUSHING

1

2 SUB SPINDLE

3 SUB SPINDLE SIDE DRILLINGFACE DRILLING

4

JSL-20AB SUB SPINDLE AND TOOL SYSTEM

DESCRIPTION

GUIDE BUSHING

1

2 SUB SPINDLE

3 FACE DRILLING

JSL-20B SUB SPINDLE AND TOOL SYSTEM

3-24

3.9 MACHINE SETTING AND ADJUSTMENT COLLET CHUCK INSTALLATION AND ADJUSTMENT

A. INSTALLATION 1. Put collet chuck sleeve ⑧ nto spindle. The key way of sleeve must match the key inside the spindle ⑦. 2. Put the collet chuck spring⑨ and collet chuck ⑩ into the sleeve. 3. Use the wrench②&③ in CCW direction to screw the nut ① until it is tight.

B. ADJUSTMENT 1. The step to adjust the pressure of collet chuck 2. Take out the screw ④. 3. Use 3mm hexagon wrench to release the two M6 screws ⑤ of the gripper adjusting nut. 4. Put a 4mm hexagon wrench into the ψ5 hole ⑥ of the nut and put the wrench ③ to hold the head of the spindle. Rotate CW direction to tighten the pressure of collet chuck. Rotate CCW to release the pressure of collet chuck. 5. Testing: Use 80% hand force to move the pressure pushing shank to test the pressure of collet chuck. The machine will not work if it is too tight. If too loose it can not hold the bar.(To change the gripper, please refer to page 3-34).

3-25

GUIDE BUSHING HOLDER INSTALLATION AND ADJUSTMENT The JSL-20AB has three turning models, a fixed guide bush holder, a traveling guide bush holder, and a turning type. You need to change the mounting device and parameters while changing to a different guide bush holder, please use following steps.

Mounting Device (A) Use six M6x25L HEX SOCKET CAP SCREWS (①) mounting guide bush

holder on spindle. (B) Use six M6x25L HEX SOCKET CAP SCREWS (②) mounting guide bush

holder on spindle. (C) Please note that the fixing bolt must be under the guide bush holder (③),

please check with the following diagram (D) Use wrench (④) to screw tight and adjust the tightness between the bar

and guide bush holder. Finished. (E) Change parameters (Refer to Ch.3.10) and test travel distance.

3-26

TRAVELING GUIDE BUSH HOLDER Use six M6x20L HEX SOCKET CAP SCREWS (①) mounting guide bush holder on spindle. Use three M6X12L PAN HEAD HEX SOCKET CAP SCREWS (②) to fix on sheet metal. Change parameters and test travel distance.

3-27

SIMUTANEOUS ROTATING GUIDE BUSH HOLDER Install the connecting device to connect the traveling guide bush holder with cover, and then tighten the side screws of collect chuck cover.

1. Use six M6x25L HEX SOCKET CAP SCREWS(①) mounting guide bush holder on spindle

2. Use three M6X12L PAN HEAD HEX SOCKET CAP SCREWS (②) to fix on sheet metal.

3. Use tool ⑥&⑦ to change cover of spindle collect chuck to cover of collect chuck for traveling guide bush holder (⑤)

4. Adjust the distance and tightness between the guide bush holder and bar, then use the 3mm hexagonal wrench to tighten the side screws (④).

5. Install the sleeve between traveling guide bush holder and collect chuck holder cover. Screw it tight. (⑧)

Switch the parameters (Refer to CH3.10) and test traveling distance.

COLLET CHUCK OF SUB SPINDLE INSTALLATION AND ADJUSTMENT Before install collet chuck into sub spindle, please take out the back side cover of sub spindle. The following steps are the same as main spindle.

3-28

EJECT PART DEVICE INSTRUCTION The size of eject part device depends on the part diameter. (Refer to Fig. 2) The diameter of eject part device is smaller 1.0mm than I.D. of collet chuck. (Refer to Fig 3- ①) The steps to change the eject part device;

1. Take out the back side cover of sub spindle. (Fig.1-③) 2. Take out the screw (Fig.1-①) and then take out the (Fig.1-②) 3. Take out the M14 nut and actuator of eject part device sensor. Please see

(Fig.1-④) 4. Take out the screw of holder of eject part device (Fig.1-⑥) and take out the

pusher rod of eject part device from the back side of sub spindle. 5. After changing the pusher, follow the step 4->3->2->1 to finish the installation. NOTE: 1. The correct position of actuator of eject part device sensor and M14 nut should be

at the edge of pneumatic cylinder. The head of the eject part device should over the plane of collet chuck 2~3mm.

2. As shown in Fig. 2, the actuator of eject part device sensor should active the proximity sensor, and the actuator should parallel with sensor and keep distance within 2~3mm.

3. Please refer to Fig 3 to make the pusher of the eject part device. The size of Fig.3-① has to be modified by the size of part.

4. The length for part into the spindle should not exceed 70mm, or the mechanical parts will be damaged.

FIGURE 1

3-29

FIGURE 2

FIGURE 3

3-30

LONG PARTS CATCHER (OPTIONAL ACCESSORY) 1. INSTALLATION A. Hold tight the collet chuck, and then use M5X30 Screw to install the mounting device

on the back side of sub spindle. B. Put the holder (Fig.1-②) into the long parts catcher (Fig.1-③), and together installed

on the mounting device. At the moment, please check the length of long parts catcher should be 361mm (Fig.1-④).

C. Screw M5 tight (Fig.1-⑤), and make sure the long parts catcher is fixed on the mounting device.

2. NOTICE A. Please refer to Fig. 2 to make the tube of long parts catcher. The max diameter is

20mm, and the max. I.D. of sub spindle is 22mm. B. The size of long parts catcher depends on the size of parts , and parts should not end

lap inside the tube. C. Please refer to Fig. 3 to learn how to make the holder.

FIGURE 1

3-31

FIGURE 2

FIGURE 3

3-32

CHANGE GRIPPER REMOVE GRIPPER 1. Remove nut of collect chuck holder and take out collect chuck holder and sleeve. 2. Remove water proof cover (Fig.1-①) 3. Use the 3mm hexagon wrench to remove the nut (Fig.1-②) of adjusting gripper 4. Release the screw (Fig.1-⑦) at the side of the gripper shank, and take out the rod

(Fig.1-④) above the shank (Fig.1-③). NOTE: Both up and down have one screw.

5. Remove screw (Fig.1-⑧), and separate the Y connector from gripper shank, and take out the cylinder.

NOTE: Switch to MPG MODE and press the chuck air pressure release before the next step.

6. Take out the gripper sliding base (Fig.1-⑨), and gripper. INSTALL GRIPPER

For installing the gripper, reverse the steps of removing the gripper. Step (6→5→4→3→2→1)

NOTICE 1. If the installation of gripper is correct (Fig.2-①), while open the collet chuck, the tail of

gripper goes up. If not (Fig.2-②), please install the gripper again. 2. Confirm connection between the connector of gripper shank (Fig.3-①) and Y

connector of air cylinder (Fig.3-②). If the gripper does not hook the taper sleeve,

switch to MPG mode and press “RELEASE CHUCK AIR PRESSURE”.

Press chuck OPEN/CLOSE to pull back the air cylinder (Fig.3-④), and use the pressure pushing shank to move the gripper. It will cause 15mm gap of collet chuck. After confirm the collet chuck pressure (refer to CH3.9), the ψ 12 hole of Y type connector should between the range while push/pull the pressure pushing shank.(Fig.4-①).

3-33

Figure

Figure 2 Figure 3 Figure4

3-34

3-35

3.10 SETTING MODE OF GUIDE BUSH HOLDER There are three modes of guide bush holder for the main spindle of JSL-20AB: the fixed guide bush holder, traveling guide bush holder and turning type. It is necessary to change the guide bush holder when changing modes. Besides, each guide bush holder has its own proper Z-axis travel distance limit. Therefore, change the Z-axis limit mode and guide bush holder at the same time. 1. Press [OFS/SET] button → [ ] →[OPERAT PANEL]→Screen shown as in below

table. 2. Use [↓] [↑] buttons to change cursor position. 3. Use [←] [→] buttons to change OFF or ON. 4. Square cursor will move by step 3.

OFF ON

T25-VALD ■

CHUCK OF ■

Z LIMIT2 ■

Z LIMIT3 ■

DOR CANC ■

Note: 1. Use fixed guide bush holder while Z LIMIT2 and Z LIMIT 3 are OFF 2. Use turning type while Z LIMIT2 is ON. 3. Use Traveling guide bush holder while Z LIMIT3 is ON. 4. The alarm will sound while Z LIMIT2 and Z LIMIT3 are ON. 5. While using the traveling guide bush holder and Z-axis OT alarm, press the opposite

axis button and rotate MPG to release OT.

3-36

3.11 WAITING M CODE INSTRUCTION Function: It is used to communicate with main and sub system while machining. M code range: M1000~M1100

Description: 1. While two systems execute at the same time, running M1000 will ask one system

to wait on the other. 2. When one system is waiting on another system running M1000, run M1000 in the

other system to let original system keep running. At the moment, two systems are running without waiting.

3. If one system is waiting by running M1000, we want to keep the system running but ask the other system to wait. Please input M1000 and M1001.

4. Waiting M code is only for one block, and it can not be executed with another command at the same block.

5. Waiting M code of two systems should answer with each other, and the quantity of waiting M code of two systems should be the same.

6. System will not be affected by waiting M code, if only one system is executed in the NC program.

7. Please refer to 3-29 to see example.

3-37

M1000~1100 EXAMPLE Main system Sub system

M05; N1 T0808;( stop material) G28 W0. M11; M1000 (Wait Main system) G4 X1.0; G97 M13 S2000 T0101 (Drill) G300 X-2.0 Z52.0 T0808; G0 X0. G50 Z0. ; Z1.0 M10; G99 G1 Z-10.0 F0.1 G4 X1.0 ; G0 Z10.0 G0 X25.0 Z-1.0 ; M05 M1000;(Call Sub system) N2 N1 ; T0202 ( Eject component) G97 M13 S3000 T0606 ;(O.D. TOOL) G0 X0. G0 X18.0 Z-1.0 ; Z0. G99 G1 Z50.0 F0.08 ; M11 X20.1 Z52.0 ; G4 X1.0 G0 X22.0 ; M33 M05 ; N3 N2 ; T0303 ( Catch component) T0808 ; (CUT-OFF TOOL) G28 W0. M133 S2000 ; M11 G0 X21.0 Z52.0 ; G0 X0. M1001 ; (Call Sub system) M1001 (Wait main system) M1002 ; (Wait Sub system) G0 Z0. G99 G1 X-2.0 F0.04 ; G98G1 Z-20.0 F200 M1003 ; (Call Sub system) M10 M1004 ; (Wait Sub system) G4 X0.5 M135 ; M1002 ( Call main system) M09 ; M1003 (Wait sub system) M01 ; G98 G1W3.0 F300 M1005 ;(Wait Sub system) M1004 (Call Main system) M99 ; G28 W0. M1005(Call Main system) M99

JSL-20AB TOOL NUMBER

JSL-20B TOOL NUMBER

3-38

EXAMPLE PROGRAM 1

3-39

3-40

Example Program 1：(1/4) O0001；(Main System Program) X17.0； M05； X18.1 Z15.5； M11； G00 Z0.； G04 X1.0； X13.0； G300 X-2.0 Z31.0 T0808； (Stop bar)

G01 X5.0 F0.08；

G50 Z0.； Z-0.02； M10； G00 X7.5； G04 X1.0； G01 X9.9 Z1.8 F0.08； G00 X20.0 Z-1.0； Z6.0； N1；(Center drilling) X8.5 Z7.0 F0.04； G97 M13 S2500 T1111； Z8.0 F0.08； G99 G00 X0. Z-1.0； X12.0 ,R0.6； M1000； Z15.0； G01 Z3.0 F0.08； X18.0； G00 Z-1.0； G00 X20.0； M1001； N5；(O.D. Thread cutting) N2；(ψ5.0 Drilling) G97 M13 S1500 T0606； G97 M13 S2500 T1212； G99 G00 X18.0 Z-2.0； G99 G00 X0. Z-1.0； M35； M1002； G92 X9.5 Z7.0 F1.0； G01 Z15.0 F0.08； X9.2； G00 Z-3.0； X9.0； M1003； X8.8； N3；(Rigid Tapping M6X1.0) X8.7； G97 M13 S1000 T1313； G00 X20.0 M05； G99 G00 X0. Z-3.0； N6；(Side drill ψ3.3 Form turning) M1004； M38； M29； T2121； G84 Z12. F1.0； M113 S2500； G80； G98 G00 Z11.5 C0.； G00 Z-3.0； X14.0； M1005； G01 X0. F100； N4；(O.D. Turning) G00 X14.0； G97 M13 S3000 T0707； C180.； G99 G00 X19.0 Z-0.5； G01 X0. F100； G01 X12.5 F0.1； G00 X20.0； Z14.9 F0.08； M115；

3-41

Example Program 1: (2/4) M39； M25； N7；(Side Tapping M4X0.7) M1007； M38； G01 X-2.0 F0.04； T2222； M1008； M113 S1000； M1009； G99 G00 Z11.5 C0.； M135； X15.0； M09； G188 X0. F0.7； M95； G00 C180.； G04 X0.02； G188 X0. F0.7； /M92； G00 X20.； M96； M115； M01； M39； M1010； N8；(Side ψ8.0 Milling) M30； M38； T2323； M113 S1000； G98 G00 Z18.0 C0.； Y13.0； X14.0； G01 Y-13.0 F150； G00 C90.； G01 Y13.0 F150； G00 C180.； G01 Y-13.0 F150； G00 C270.； G01 Y13.0 F150； G00 X20.0； M115； M39； N9；(Cut-off) T0808； M133 S2000； G99 G00 X20.0 Z30.0； M1006； M24； G04 X3.0；

3-42

Example Program 1：(3/4) O0001；(Sub System Program) G01 X7.9 Z-1.2 F0.08；

N1；(Center drilling with main system simultaneously)

Z-6.0；

M05； X10.0 ,C0.4； G28 W0.； Z-7.0； T3011； X18.0； G99 G00 X0.； G00 Z50.0； M1000； N5；(Thread cutting) G97 M13 S2500； G97 M13 S1500 T0202； G00 X0. Z1.0； G99 G00 X15.0 Z5.0； G01 Z-3.0 F0.08； M35； G00 Z10.0； G92 X7.5 Z-5.5 F1.0； M1001； X7.2； N2；(ψ4.2 drilling with main system

simultaneously) X7.0；

G97 M13 S2500 T3012； X6.8； M1002； X6.7； G99 G00 X0. Z1.0； G00 Z30. M05； G01 Z-10.0 F0.06； N6；(Side drill ψ2.5 Form turning) G00 Z10.0； M38； M1003； T3333； N3；(Tapping M5X0.8 drilling with

main system simultaneously) M113 S2500；

G97 M13 S1000 T3013； G98 G00 X13.5 C45.； M1004； Z-6.0； G99 G00 X0. Z5.0； G01 Z-12.0 F80； M29； G00 Z-6.0； G84 Z-8.0 F0.8； C135.； G80； G01 Z-12.0 F80； G00 Z5.0； G00 Z-6.0； M1005； C225.； N4；(O.D. Cutting) G01 Z-12.0 F80； G97 M13 S2500 T0101； G00 Z-6.0； G99 G00 X10.5； C315.； Z1.0； G01 Z-12.0 F80； G01 Z-6.9 F0.08； G00 Z30.； G00 X12. Z0.； M115； G01 X5.0 F0.08； M39； Z0.02； N7；(End face Tapping M3X0.5) G00 X6.5； M38；

3-43

Example Program 1：(4/4) T3434； G28 W0.； M113 S1000； M1010； G99 G00 X13.5 C45.； M30； Z-3.0； G284 Z-11.0 F0.5； G00 C135.； G284 Z-11.0 F0.5； G00 C225.； G284 Z-11.0 F0.5； G00 C315.； G284 Z-11.0 F0.5； G00 Z30. M09； M115； M39； N8；(Ejecting parts) T3535； G00 X0.； Z0.； M11； G04 X2.0； M33； G28 W0.； N9；(Sub spindle catch work piece) T3030； G00 X0.； M11； M1006； G00 Z0.； M24； G98 G01 Z-14.0 F200； M25； M10； G4 X1.0； M1007； M1008； G98 G01 W1.0 F200； M1009；

EXAMPLE PROGRAM 2

3-44

3-45

Example Program 2：(1/3) O0002；(Main system program) T2121； M05； M113 S2000； M11； G98 G00 Z4.5 C0.； G04 X1.0； G00 Y5.0； G300 X-2.0 Z51.0 T0808； X3.5； G50 Z0.； G01 Y-5.0 F150； M10； G00 C180.； G04 X1.0； G01 Y5.0 F150； G00 X12.0 Z-1.0； G00 X20.0； M1000； M115； N1；(Center drilling) M39； G97 M13 S3000 T1111； N5；(O.D. Gouge turning 2mm) G99 G00 X0. Z-1.0； G97 M13 S3000 T0606； G01 Z1.0 F0.06； G99 G00 X9.0 Z7.5； G00 Z-1.0； G01 X5.05 F0.08； N2；(ψ1.5 Drilling) Z8.0 ,C0.3 F0.06； G97 M13 S3000 T1212； X3.0； G99 G00 X0. Z-1.0； Z18.0； G01 Z4.0 F0.06； X6.0 ,C0.3； G00 Z-1.0； Z33.0； N3；(O.D. Turning) X7.4； G97 M13 S3500 T0707； X8.1 Z33.3； G99 G00 X9.0 Z-1.0； G00 X12.0 M05； G01 X4.0 F0.1； N6；(Side drilling) Z2.9 F0.06； M38； G00 X5.0 Z0.； T2222； G01 X1.0 F0.06； G98 G00 Z38.0 C90.； Z-0.02； X10.0； X3.0 ,C0.3； G01 X4.5 F100； Z3.0； G00 X10.0； X5.0 ,C0.3； C270.； Z17.9； G01 X4.5 F100； X7.0； G00 X20.； X8.1 Z18.5； M115； G0 X12.0 M05； M39； N4；(ψ5 Side face milling) N7；(ψ4.5 Side drilling) M38； M38；

3-46

Example Program 2：(2/3) T2323； M113 S2500； G98 G00 Z38.0 C90.； X10.0； G01 X-10.0 F100； G00 X20.0； M115； M39； N8；(Cut-off) T0808； M133 S2000； G99 G00 X9.0 Z50.0； M1001； M24； G04 X3.0； M25； M1002； G01 X-2.0 F0.04； M1003； M1004； M135； M09； M95； G04 X0.02； /M92； M96； M01； M1005； M30；

3-47

Example Program 2：(3/3)

O0002；(Sub system) G00 X0.； N1；(O.D. Turning) Z0.； M05； M11； G28 W0.； G04 X2.0； T0101； M33； M1000； G28 W0.； G97 M13 S2500； N6；(Sub spindle catch part) G99 G00 X9.0； T3030； Z0.； G00 X0.； G01 X-0.5 F0.08； M11； Z0.02； M1001； X5.0 ,C0.4； G00 Z0.； Z-5.0； M24； X7.4； G98 G01 Z-32.0 F200； X8.1 Z-5.3； M25； G00 X10.0 Z50.0； M10； N2；(Center drilling) G04 X1.0； G97 M13 S2500 T3232； M1002； G99 G00 X0. Z1.0； M1003； G01 Z-1.5 F0.08； G98 G01 W1.0 F200； G00 Z10.0； M1004； N3；(ψ2.5 Drilling) G28 W0.； G97 M13 S2500 T3333； M1005； G99 G00 X0. Z1.0； M30； G01 Z-11.0 F0.06； G00 Z10.0； N4；(M3X0.5 Tapping) G97 M13 S1000 T3434； G99 G00 X0. Z5.0； M29； G84 Z-11.0 F0.5 ； G80； G00 Z30.0； M05； M09； N5；(Ejecting part) T3535；

EXAMPLE PROGRAM 3

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Example Program 3：(1/4)

O0003；(Main System Program) G99 G00 X0. Z-1.0； M05； G50 U6.0； M11； G00 X8.6； G04 X1.0； G01 Z0.03 F0.06； G300 X-2.0 Z28.0 T0808； X7.0 Z1.0； G50 Z0.； Z10.0； M10； X6.5； G04 X1.0； G00 Z-1.0； G00 X15.0 Z-1.0； G50 U-6.0； N1；(Turning End Face) N5；(ψ2.5 Drilling) G97 M13 S3000 T0707； G97 M13 S3000 T1313； G99 G00 X12.0 Z0.3； G99 G00 X0. Z-1.0； G01 X10.1 F0.08； G00 Z9.0 X9.4 Z0.； G83 Z21. Q4000 F0.06； X7.0； G80； Z-0.5； G00 Z-3.0； G00 X15.0； N6；(M8X1.0 Tapping) N2；(ψ6.8 Drilling) G97 M13 S1000 T1414； G97 M13 S2500 T1111； G99 G00 X0. Z-3.0； G99 G00 X0. Z-1.0； M29； M1000； G84 Z9.8 F1.0； G01 Z11.5 F0.08； G80； G00 Z-1.0； G00 Z-3.0； M05； N7；(M3X0.5 Tapping) N3；(T type face milling) G97 M13 S1000 T1515； M38； G99 G00 X0. Z-1.0； T2121； G00 Z7.0； M113 S2500； M29； G98 G00 Z-4.0 C0.； G84 Z16.0 F0.5； G00 Y10.0； G80； X-1.0； G00 Z-1.0 M05； G01 Y-10.0 F150； N8；(Side drilling) G00 X20.0 Z-9.； M38； M115； T2222； M39； M113 S2500； N4；(I.D. Turning) G98 G00 Z14.0 C225.； G97 M13 S2500 T1212； X12.0；

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Example Program 3：(2/4) G01 X7.5 F100； G99 G00 X12.0 Z27.0； G00 X20.0； G01 X8.5 F0.06； M115； X10.5 F0.15； M39； W-1.4； N9；(ψ2.0 Side drilling) X10.1； M38； X8.5 W1.4 F0.04； T2323； X10.0 F0.15； M113 S2500； M1001； G98 G00 Z14.0 C225.； M24； X12.0； G04 X3.0； G01 X-1.0 F100； M25； G00 X20.0； M1002； M115； G01 X-2.0 F0.04； M39； M1003； N10；(Thread cutting) M1004； G97 M13 S1500 T0606； M135； G99 G00 X15.0 Z17.0； M09； M35； M95； G32 X9.5 F1.0； G04 X0.02； Z26.5； /M92； X14.6； M96； G00 Z17.0； M1005； G32 X9.1 F1.0； M01； Z26.5； M30； X14.3； G00 Z17.0； G32 X8.8 F1.0； Z26.5； X14.2； G00 Z17.0； G32 X8.7 F1.0； Z26.5； X15.0； G00 Z17.0； N11；(Cut-off) T0808； M133 S2000；

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Example Program 3：(3/4) O0003；(Sub System Program) G01 Z-3.0 F0.08； N1；(Center drilling with Main system

simultaneously) G00 Z10.0；

M05； N4；(ψ1.8 Drilling) G28 W0.； G97 M13 S2500 T3333； T3011； G99 G00 X0.； G99 G00 X0.； Z-2.0； M1000； G01 Z-6.0 F0.06； G97 M13 S2500； G00 Z10.0 M05； G00 Z1.0； N5；(ψ1.5 Drilling) G01 Z-1.5 F0.08； M38； G00 Z20.0 M05； T3434； N2；(ψ2.8 Center & Eccentric drilling) M113 S3000； M38； G98 G00 X5.5 C0.； T3131； Z1.0； M113 S2500； G83 Z-16.0 Q3000 F80； G98 G00 X0. C0.； G00 Z1.0； Z1.0； C90.； G01 Z-3.8 F100； G83 Z-16.0 Q3000 F80； G00 Z1.0； G00 Z1.0； X5.5； C180.； G01 Z-0.7 F100； G83 Z-16.0 Q3000 F80； G00 Z1.0； G00 Z1.0； C90.； C270.； G01 Z-0.7 F100； G83 Z-16.0 Q3000 F80； G00 Z1.0； G00 Z30.0； C180.； M115； G01 Z-0.7 F100； M39； G00 Z1.0； N6；(Ejecting part) C270.； T3535； G01 Z-0.7 F100； G00 X0.； G00 Z10.0； Z0.； M115； M11； M39； G04 X2.0； N3；(ψ3.0 Face milling) M33； G97 M13 S2500 T3232； G28 W0.； G99 G00 X0.； N7；(Sub spindle catch part) Z1.0； T3030；

3-52

Example Program 3：(4/4) G00 X0.； M11； M1001； G00 Z0.； M24； G98 G01 Z-15.0 F200； M25； M10； G04 X1.0； M1002； M1003； G98 G01 W1.0 F200； M1004； G28 W0.； M1005； M30；

3-53

3.12 CUTTING TOOL INSTALLATION AND OPERATION MAIN SYSTEM O.D. TOOLINSTALLATION

There are eight positions for the O.D cutting tool in main system.(Tool No. 01~08). Please be advised to use □12 shank only for Swiss type lathe. Please call the specific tool No. and move the position to the surface of the bar. Screw the tool tight. For example, if the diameter of the bar is 18mm and fixed on the No.7 position the steps are as follows: 1. Switch MODE SELECTION KNOB to MDI MODE. Switch to the main system. 2. Press “PROG” button, and insert T0707; G0 X18.0 on the screen. 3. Press CYCLE START, and the machine will move to the No.8 position. Then move

to X 18.0 position. 4. Place the tool on the tool carriage, and move the tool knob until it touches the

surface of the bar. Screw the wedge block, but not too tight. 5. Switch to MPG MODE and X axis. Move the axis to the positive direction by using

the hand wheel. Screw the wedge block tight. 6. Finish. It is not necessary to set the tool length offset value. Note: Cut-off tool must be fixed on No.8 position.

SUB SYSTEM SIDE DRILLING INSTALLATION There are four positions for the side drill tool (Tool No.21~24) and it can be extended to seven positions. Maximum shank diameter is 10mm. Please call the specific tool No. and move the position to the surface of the bar. Screw the tool by ER 16 wrench. Because the mirror function will be active with the side drill function, it is important to set the coordinates of the X-axis to the positive direction when side drilling. For example, if the diameter of the bar is 15mm, and fixed on the No.21 position the steps are as follows: 1. Switch to MDI MODE and main system. 2. Press the “PROG” button, and insert T2121; G0 X15.0 on the screen. 3. Press CYCLE START, and the machine will move to the No.21 position. Then

move to X 15.0 position. 4. Place ER-16 tool holder with nut on the side drill device and screw the tool tight. 5. Move the tool nose to touch the surface of bar. Press EMERGENCY STOP, and

use ER-16 wrench and 19mm open-end wrench to screw the tool tight. 6. Release EMERGENCY STOP. Switch to HOME MODE and X-axis. Press positive

direction to move the tool away. 7. Finish. It is not necessary to set the tool length offset value.

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MAIN SYSTEM FACE DRILLING DEVICE INSTALLATION There are five positions for the end face dill (tool no. 11~15). The maximum diameter is 25mm.Normally fixed by ER-16 tool holder. Place proper tool length to fix on the tool holder. According to the cut-off surface, call the specific tool No. and move to the center point of the bar. Then screw the tool tight. For example, if we want to fix tool on no.12 position, the steps are as follows: 1. Move the bar (Z -is) to the proper cut-off position, and turn the end face with the

cut-off tool. Then move the cut-off tool away. 2. Switch to MDI mode and main system. 3. Press the “PROG” button and insert T1212; G0 X0. on the screen 4. Press CYCLE START, and the machine will move to the No.12 position (Y-axis).

Then move the X-axis to the center of the bar. 5. According to the cut-off surface of the bar, place the tool holder with the tool to the

No.12 position. Move the tool nose until it touches the cut-off surface. Screw it tight.

6. Finish. It is not necessary to set the tool length offset value. TOOL OPERATION OF SUB SYSTEM

There are four positions for sub system end face drilling. The device is designed to be interchangeable, which means it can be changed to fix the tool holder or rotating tool holder and the most inside can be installed a outer diameter tool carrier (option function). The tool number can be set in the geometry compensation menu but six tool numbers have been preset by the manufacturer (T30~T35). While calling the tool number, the X-axis will move to a specific position. Please see the following instructions: 1. T30□□: When calling T30□□, the X-axis will move the sub spindle to the

center of the main spindle. Normally it is used to catch the working piece from the main spindle to sub spindle. Or use the same drilling tool system as the main system.

2. T31□□: When calling T31□□, the X-axis will move the sub spindle to the first tool of the end face drilling device.

3. T32□□: When calling T32□□ , the X- axis will move the sub spindle to the second tool of the end face drilling device

4. T33□□: When calling T33□□ ,the X- axis will move the sub spindle to the third tool of the end face drilling device

5. T34□□ : When calling T34□□ , the X- axis will move the sub spindle to the fourth tool of end face drilling device

6. T35□□: When calling T35□□, the X- axis will move the sub spindle to the ejecting position of the working part.

NOTE: The zero point position of the working part should be set in the geometry compensation menu.

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SUB SYSTEM TOOL INSTALLATION Before placing the tool on the tool carriage, please confirm tool type and position and fix with proper components. For example, if we want to install O.D. tool on no.31 position, please measure the plane of fixing O.D. tool in parallel with the X-axis. 1. O.D. tool carriage: The O.D. tool carriage only installs on the No.31 position. Use

the □12mm shank for O.D. tool. After finishing the installation, please choose the tool number and set the geometry compensation value.

2. Fixed tool holder: It can fix the drilling tool or I.D. tool. Use the proper ER-16 tool holder to fix the tool and screw tight with the ER-16 wrench. After finishing installation, please choose the tool number and set the geometry compensation value.

3. Rotating tool holder: It can fix the drilling and milling tool. Press EMERGENCY STOP before installing it. Use the proper ER-16 tool holder to fix the tool and screw tight with the ER-16 and 19mm open end wrench. After finishing installation, release EMERGENCY STOP and choose the tool number and set the geometry compensation value.

NOTE: It’s better to use the same length of drilling tools to avoid tool interference.

3-56

3.13 EDIT & EXECUTE NC PROGRAM CREATE A NEW PROGRAM

1. Switch [SYSTEM SELECTION KNOB] to specific system. 2. Switch [MODE SELECTION KNOB] to EDIT mode. 3. Press [PROG] button to display the file list, and then press [OPRT]. 4. Insert new program name, and press [CREATE PROGRAM] to create a new program.

It will add a new program name on the screen. 5. Move the yellow cursor to new program. 6. Press [MAIN PROGRAM]. A [@] mark will appear at the left side of the specific

program name, then press [INPUT] to start editing this NC program. 7. The screen is shown as following.

DEVICE：CNC_MEM (CURRENT FOLDER：/USER/PATH1/) RETURN TO UPPER FOLDER 〈FOLDER〉 O0001 1﹝KBYTE﹞ 2006/10/03 12：57：22O0002 1﹝KBYTE﹞ 2006/10/05 15：50：32

@ O0003 2﹝KBYTE﹞ 2006/10/10 08：58：25O0005 2﹝KBYTE﹞ 2006/10/20 16：37：52O0010 1﹝KBYTE﹞ 2006/11/03 10：28：33O0020 1﹝KBYTE﹞ 2006/11/13 12：46：10O0025 3﹝KBYTE﹞ 2006/11/23 12：11：58O0030 1﹝KBYTE﹞ 2006/11/30 12：20：06

A〉 EDIT **** 15：20：58 PATH1

PROGRAM

FOLDER NEXT CHECK (OPRT)

Figure 1

3-57

DEVICE：CNC_MEM (CURRENT FOLDER：/USER/PATH1/)

RETURN TO UPPER FOLDER 〈FOLDER〉 O0001 1﹝KBYTE﹞ 2006/10/03 12：57：22O0002 1﹝KBYTE﹞ 2006/10/05 15：50：32

@ O0003 2﹝KBYTE﹞ 2006/10/10 08：58：25O0005 2﹝KBYTE﹞ 2006/10/20 16：37：52O0010 1﹝KBYTE﹞ 2006/11/03 10：28：33O0020 1﹝KBYTE﹞ 2006/11/13 12：46：10O0025 3﹝KBYTE﹞ 2006/11/23 12：11：58O0030 1﹝KBYTE﹞ 2006/11/30 12：20：06

A〉O0168 EDIT **** 15：21：16 PATH1

DEVICE CHANG

E

PROGRAM

SEARCH

MAIN

PROGRAM

DETAIL ON

CREATE PROGR

AM

CREATE FOLDE

R DELETE RENAM

E

PROGRAM

CANDENS

Figure 2

3-58

CALL NC PROGRAM

1. Switch [SYSTEM SELECTION KNOB] to specific system. 2. Switch [MODE SELECTION KNOB] to EDIT mode. 3. Press [PROG] button to display the file list, then press [OPRT]。 4. Move the yellow cursor to new program. 5. Press [MAIN PROGRAM]. A [@] mark will appear at the left side of the specific

program name, then press [INPUT] to load this NC program. 6. Please check Figure 3.

DEVICE：CNC_MEM (CURRENT FOLDER：/USER/PATH1/) RETURN TO UPPER FOLDER 〈FOLDER〉 O0002 1﹝KBYTE﹞ 2006/10/05 15：50：32

O0003 2﹝KBYTE﹞ 2006/10/10 08：58：25O0005 2﹝KBYTE﹞ 2006/10/20 16：37：52O0010 1﹝KBYTE﹞ 2006/11/03 10：28：33O0020 1﹝KBYTE﹞ 2006/11/13 12：46：10O0025 3﹝KBYTE﹞ 2006/11/23 12：11：58O0030 1﹝KBYTE﹞ 2006/11/30 12：20：06

@ O0168 1﹝KBYTE﹞ 2006/12/01 15：21：16 A〉

EDIT **** 15：21：20 PATH1DEVIC

E CHAN

GE

PROGRAM SEAR

CH

MAIN PROGRAM

DETAIL ON

CREATE

PROGRAM

CREATE

FOLDER

DELETE

RENAME

PROGRAM

CANDENS

Figure 3

3-59

EXECUTE NC PROGRAM：

1. Switch [MODE SELECTION KNOB] to EDIT mode, and press [PROG] to load main and sub system NC program.

2. Switch [MODE SELECTIION KNOB] to AUTO mode, and switch [SYSTEM SELECTION KNOB] to auto.

3. Press [CHECK] to see both NC programs on the screen (Figure 4). 4. Make sure both programs start at the first block of each program, both axes stay in

safety area, and that the bar feeder is ready. 5. Press cycle start to run NC program.

PATH1 O0168 N00000 PATH2 O0168 N00000 O0168； O0168； M05； M11； G300 X-2.0 Z50.0 T0808；

M05； G28 W0.； T3131；

ABSOLUTE X1 13.780 Z1 58.351 Y1 110.352 C1 0.000 A1 256.210

DISTANCE TO GO X1 0.000 Z1 0.000 Y1 0.000 C1 0.000 A1 0.000

ABSOLUTE

X1 55.380Z1 66.351C1 180.000A1 335.789

DISTANCE TO GO

X1 0.000 Z1 0.000 C1 0.000 A1 0.000

G00 G40 G54 F M G97 G25 G64 H G69 G22 G18 T G21 G67 G80 S

G00 G40 G54 F M G97 G25 G64 H G69 G22 G18 T G21 G67 G80 S

MEM **** *** *** 16：38：39 PATH1

PROGRAM

FOLDER NEXT CHEC

K (OPRT)

Figure 4

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3.14 G188/G284/G300 INSTRUCTION

G188 : Main system X axis side rigid tapping G188 X____ F_____ ; X: End point of rigid tapping F: Pitch Example: M6XP1.0 M38; T2121; M113 S600; G00 Z10.0 C0.; X20.0 ; G188 X0. F1.0 ; G00 C90.0; G188 X0. F1.0; G00 X25.0; M115; M39; M30;

3-61

G284 : Sub system Z axis face rigid tapping G284 Z___ F___; Z: End point of rigid tapping F: Pitch Example: M5XP0.8 M38; T3232; M113 S1000; G00 X7.0 C0. ; Z5.0; G284 Z-10.0 F0.8; G00 C180. ; G284 Z-10.0 F0.8; G00 Z25.0; M115; M39; M30;

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G300 : PROGRAM ZERO POINT RETURN It is used to return program zero point while main system is starting running. Refer to G50 to set Z axis zero point. G300 X_____ Z______ T0808 ; X: The end coordinate of X axis while cut-off work piece Z: Length of work piece + thickness of cu-off tool insert NOTE: This function only for No.8 tool Example: M05; Spindle stop M11; Chuck open G04 X1.0; Pause one second G300 X-2.0 Z80.0 0. T0808; Z axis return program start point. G50 Z0. ; Set present coordinate as Z axis zero point M10; Chuck close G04 X1.0 Pause one second. G00 X21.0 Z-1.0 ; move tool away from spindle. G300 step: 1. Move tool axis (Y axis) 2. Move X axis 3. Move Z axis

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3.15 WORK PIECE COUNT FUNCTION Work piece count function is use for counting present finished work piece, or stop machining while finished work piece reach the setting value. When execute M30 one time, the counter will add one itself.

Searching function screen: 1. Press OFS/SET bottom to SETTING (TIMER). Press OFS/SET again, if not show the

menu on the screen. 2. The menu shown below.

SETTING(TIMER) PART TOTAL 5687 PART REQUIRED 2000 PART COUNT 1568 PWER ON 578H 3M RUN TIME 238H 8M 58S CUTTING TIME 156H 26M35S FREE PURPOSE 0H 0M 0S CYCLE TIME 0H 0M 0S DATE 2006/10/30 TIME 15:58:36 A>

Function instruction PART TOTAL: present finished parts PART REQUIRED: Maximum working parts. SET 0 to disable this function. PART COUNT: Stop machine while reach PART TOTAL value. Switch to MDI to change parameters value. Move yellow cursor to specific position and insert value then press INPUT to modify the value.

4 MACHINE MAINTENANCE AND ALARM MESSAGE

4.1 TOOL OFFSET FUNCTION The tool offset function is to compensate the difference between the ideal tool condition and practical tool condition. It includes tool geometry, tool wear, and tool nose radius compensation. 1. T code for tool offset Number of tool offset compensation is shown as following T □□ □□

NO. OF WEAR AND GEOMETRY NO. OF TOOL For example: 1. Assume tool No.8 and compensation No.8, T code = T0808. 2. Assume tool No.12 and compensation No 15, T code = T1215

4-1

4.2 TOOL GEOMETRY COMPENSATION Tool geometry compensation is to compensate tool location. Normally, it is not necessary for the main system, only for the sub system. It is shown as following. 1. After installing the tool, move to the specific location. 2. Press [OFS/SET] → compensate → geometry. It will display the tool offset

information. 3. Move the cursor to the specific tool and axis. 4. Input axis name and offset value, and press [ ] to save the values.

NO. X AXIS Z AXIS RADIUS T G001 0.000 0.000 0.000 0 G002 0.000 0.000 0.000 0 G003 118.900 68.000 0.000 0 G004 0.000 0.000 0.000 0 G005 168.880 69.000 0.000 0 G006 0.000 0.000 0.000 0 G007 0.000 0.000 0.000 0 G008 0.000 0.000 0.000 0 G009 0.000 0.000 0.000 0 G010 0.000 0.000 0.000 0 G011 0.000 0.000 0.000 0 G012 0.000 0.000 0.000 0 G013 0.000 0.000 0.000 0 G014 0.000 0.000 0.000 0 G015 0.000 0.000 0.000 0 G016 0.000 0.000 0.000 0 G017 0.000 0.000 0.000 0

4-2

4.3 TOOL WEAR COMPENSATION Tool wear compensation is to compensate the tool dimension with tool nose abrasion. It is shown as following. 1. Switch system knob switch to specific system. 2. Press [OFS/SET] → compensate → geometry, It will display the tool offset

information. 3. Move the cursor to specific tool and axis. 4. Input the value to the specific location and press [INPUT] or [+INPUT].

A. [INPUT]: replace original value to present value. B. [+INPUT]: original plus present value. NO. X AXIS Z AXIS RADIUS T W001 0.000 0.000 0.000 0 W002 0.000 0.000 0.000 0 W003 0.000 0.100 0.000 0 W004 0.000 0.000 0.000 0 W005 0.060 0.000 0.000 0 W006 0.100 0.050 0.000 0 W007 0.150 0.000 0.000 0 W008 0.000 0.000 0.000 0 W009 0.000 0.000 0.000 0 W010 0.000 0.000 0.000 0 W011 0.000 0.000 0.000 0 W012 0.000 0.000 0.000 0 W013 0.000 0.000 0.000 0 W014 0.000 0.000 0.000 0 W015 0.000 0.000 0.000 0 W016 0.000 0.000 0.000 0 W017 0.000 0.000 0.000 0

4-3

4.4 TOOL NOSE RADIUS COMPENSATION If there is any error between the program position and the practical position, it can be compensated by G40, G41, and G42. The so-called tool nose radius is pretending a radius from the center of tool nose to the edge of tool nose. While turning chamfer, ramp, and circular turning, it is necessary to use tool nose radius compensation, and specify the cutting path and moving direction with proper G codes.

G CODE PART LOCATION TOOLPATH

G40 Any direction(compensation cancel) Moving along program path

G41 Right side of moving direction Moving along left side of program path

G42 Left side of moving direction Moving along right side of program path

G42 G41

X

Z

Part Part

4-4

Before using tool nose radius compensation, the user has to set tool nose radius and direction. There are 9 types, shown as follows.

1

2

3

Z

X

4

5

6

7

8

0 or 9

4-5

4.5 Y AXIS TOOL OFFSET While machining, it might happen that the center of the tool (Y-axis) differs with the original. It can be compensated by Y-axis tool offset. Please see the following steps.

1. Press [OFS/SET] → [ ] →[ ]→[Y OFFSET] to enter Y-axis offset menu.

2. Move the yellow cursor to the specific position. 3. Insert value and press INPUT or +INPUT to save the value. NOTE: 1. [INPUT]: replaces original value with present value.

2. [+INPUT]: original plus present value. Y AXIS TOOL OFFSET

NO. Y AXIS NO. Y AXIS W001 0.000 W012 0.000 W002 0.000 W013 0.000 W003 0.000 W014 0.000 W004 0.000 W015 0.000 W005 0.000 W016 0.000 W006 0.000 W017 0.000 W007 0.000 W018 0.000 W008 0.150 W019 0.000 W009 0.000 W020 0.000 W010 0.000 W021 0.000 W011 0.000 W022 0.000

4-6

4.6 ALARM MESSAGE & TROUBLESHOOTING 1000 AIR LOW PRESSURE REASON: The air pressure unit signal X0.6 is 0. SOLUTION: 1. Check air pressure 2. Check X 0.6 circuit. 1002 PARTS CHECK OK REASON: Working piece has reached the setting value. SOLUTION: Set new value and press RESET button to clear alarm message. 2000 LUBRICATION LOW LEVEL REASON: Insufficient lubrication oil. SOLUTION: 1. Refill lubrication oil. 2. Check X0.4 circuit. 2001 COOLANT MOTOR LOAD REASON: Coolant motor overloaded and the breaker switched itself off. SOLUTION: 1. Check motor current and circuit breaker. 2. Check X 0.1 circuit. 2002 BAR FEED ALARM REASON: CNC system got alarm message from bar feeder. SOLUTION: 1. Check bar feeder and repair the problems. Then press RESET button to clear alarm message. 2. Check X 2.4 circuit. 2003 PARTS CATCHER UNINPOSITION REASON: Parts catcher does not return to the right position. SOLUTION: 1. Check the position of parts catcher 2. Check the light of the proximity sensor, and X1.2=1 2004 Z- AXIS LIMIT MODE ERROR REASON: Z-axis limit has two modes at the same time. SOLUTION: Switch PN signal (PLC signal) to either Z LIMIT 2 or Z LIMIT3.

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2006: CHUCK SENSOR ERROR REASON: While the chuck of the main system is in OPEN/CLOSE, the proximity sensors do not activate or activate at the same time. SOLUTION: 1. Adjust the position of proximity sensors. 2. Check X1.0, X1.1 signal. 2007 SINDLE STOP PLEASE REASON: Executed M11 or press chuck OPEN/CLOSE while spindle is rotating. SOLUTION: Press RESET button to clear alarm message. The spindle must be stopped to open the chuck. 2009 SPINDLE LOCK RELEASE REASON: Spindle is running while locked. SOLUTION: 1. Release spindle before it rotates. 2. Check X1.7 signal. 2010 CHUCK CLOSE PLEASE REASON: Executed NC program or ran spindle while chuck is open. SOLUTION: Close the chuck before executing NC program or running spindle. 2013 Z+OT REASON: Z+ direction over travel, and over the range of D1212 parameter. SOLUTION: Hold Z- bottom and move Z-axis away from limit switch by using MPG. 2016 DOOR CLOSE PLEASE REASON: Ran NC program with door not closed. SOLUTION: 1. Close door before running NC program. 2. Check X2.0 circuit. 2017 Z-OT REASON: Z- direction over travel, and over the range of D1216 parameter. SOLUTION: Hold Z+ bottom and move Z-axis away from limit switch by using MPG

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2019 SPINDLE DETECT ALARM REASON: Spindle alarms while running M96. SOLUTION: Refer to Fanuc manuals to solve this problem. 2020 EMG RELEASE REASON: EMERGENCY STOP button not be released. SOLUTION: Release EMERGENC STOP 2021 DOOR NOT CLOSE REASON: Door is not closed while NC program is run. SOLUTION: 1. Close door before running NC program. 2. Check X2.0 circuit. 2024 COOL WATER FAULT REASON: Insufficient cool water SOLUTION: 1. Refill cool water. 2. Adjust pressure sensor, or check X0.7 circuit. 2025 CONVEYOR MOTOR LOAD REASON: Parts conveyor motor overload. SOLUTION: 1. Check motor current and breaker. 2. Check X0.3 circuit. 2028 PARTS BROKEN ALARM REASON: Part not cut-off while executing M32 cut-off detection SOLUTION: 1. Check if the part has been cut off or not and, if not, please check the cut-off tool. 2. If cut off, please check Y1.3 air pressure unit and X2.5 circuit. 2038 CHIP CONVEYOR OVERLOAD REASON: Chip conveyor motor overload SOLUTION: 1. Check the motor current and breaker. 2. Check X0.2 circuit.

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2039 SPINDLE LOCK SENSOR ERROR REASON: Two spindle lock proximity sensors are same as 0 or 1. SOLUTION: Adjust proximity sensors. Spindle lock mode: X1.7=1, X2.3=0 Spindle unlock mode: X1.7=0, X2.3=1 2041 LUBRICATION LOW PRESSURE REASON: Leakage of lubrication system or X 0.5 circuit disconnected. SOLUTION: 1. Check if the lubrication pipe system is leaking or not. 2. Check X 0.5 =1 if the pressure is enough. 3. Check if the lubrication time is enough or not. 2042 PLEASE CHUCK CLOSE AND SPINDLE ORIENTATION REASON: While side drill device is active, the system is not under C-axis mode or the chuck is not close. SOLUTION: Close the chuck or enable C-axis mode before executing M113 or M114. 2043 SPINDLE LOCK REASON: Pressed SPINDLE CW or CCW buttons while spindle is locked. SOLUTION: Press SPINDLE CW or CCW buttons after spindle is unlocked. 2044 PLEASE CHUCK CLOSE AND SPINDLE ORIENTATION REASON: While side drill device is active, the system is not under C-axis mode or the chuck is not close. SOLUTION: Close the chuck or enable the C-axis mode before executing M113 or M114. 2045 A1 AXIS STOP PLEASE REASON: Run reverse command while side drilling device is rotating. SOLUTION: Under any mode, please stop (M115) first then execute M113 or M114. 2047 SPRING BAR ALARM REASON: Working part jammed or proximity sensor has no response. SOLUTION: 1. Take out the jammed working part. 2. Adjust proximity sensor or check X 3.5 circuit.

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2084 #2 CHUCK SENSOR ERROR REASON: While sub spindle chuck is in open/close, the proximity sensors activate at the same time or do not activate. SOLUTION: 1. Adjust proximity sensor position. 2. Check X 3.0, X 3.1 circuit. 2085 #2 CHUCK CLOSE PLEASE REASON: Run NC program while sub spindle chuck is open. SOLUTION: Close the chuck before running the NC program. 2086 #2 SPINDLE STOP PLEASE REASON: Ran M11 or pressed chuck OPEN/CLOSE button while sub spindle is rotating. SOLUTON: Press RESET bottom to clear alarm message. Spindle must stop before opening/closing the chuck. 3001 T CODE ERROR REASON: Call tool number error. SOLUTION: Check T code command format. 3002 T CODE POSITION ERROR REASON: Unreasonable tool position value. SOLUTION: Please contact maintenance engineer to solve this problem. 3010 Z-VALUE NOT SET REASON: Non-specific Z-axis movement value of G300 command format. SOLUTION: Modify G300 command format (Refer to operation manual). 3011 PLEASE USE X OR Z REASON: Please use X and Z for G300 command format. SOLUTION: Modify G300 command format (refer to operation manual). 3013 X-VALUE NOT SET REASON: Non-specific X-axis movement value of G300 command format. SOLUTION: Modify G300 command format (Refer to operation manual). 3014 T CODE POSITION ERROR REASON: Unreasonable tool position value. SOLUTION: Please contact maintenance engineer to solve this problem.

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