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INTEGRATED SOFTWARE TOOLS FOR PIPELINE PROFESSIONALS

Pipeline Toolbox - 2014Presentation Guide

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An integrated suite of over 75 pipelineengineering software tools that are:

• Available in Gas, Liquid and Enterprise(Gas &

Liquid) versions• User Customizable

• In English or Metric units (since 2011 Version)

• Field Tested and Proven software• Used by Federal and State Pipeline Inspectors

What Is In The Pipeline Toolbox?

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Pipeline Engineering tools and support

documents supplanted by the Toolbox

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• Hydraulics, Facilities & Design Calculations• Gas Mixture & Liquid Properties

• Meter/Regulator/Relief Valve Sizing

• Steel & PE Pipe Design & Stress Analysis

• Testing & Maintenance

• Corrosion & Cathodic Protecion

• API 1102/Crossings/Wheel & Track Load

• DOT/PHMSA Pipeline Regulations & Forms• Document & Applications Management

Examples of the Software Subjects

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Software Positioned in the Pipeline Toolbox

Comparable to Tools in a Mechanic s Tool Chest

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ORDER OF PRESENTATION

1. User Interface and Support Features2. Applications for Design of Gas Service Features

3. Applications for Design of Liquid Service Features

4. Applications for Design of Gas or Liquid Lines

5. Problem Analysis Applications: Stress, Damage,Corrosion

6. Applications for Operating and Testing

Measurements7. Polyethylene Pipe

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User Interface and Support Features• Toolbars

• Files/Projects: Creating, Organizing, Saving and Re-Opening

• F1 Key

• Utilities Modules- Document Management System

- External Application Integration

- Pipe Data Bases

- Physical Properties of Fluids

- Engineering Units Conversion

- Current Standards, Regulations and DOT FormsHelp Modules

- Searchable Menus

- Access to Technical Toolbox Support

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View Upon Opening the Pipeline Toolbox:Title Bar: Notice of Edition(Gas or Liquid) and Revision,

Subject Category,Icon Bars,and the “Desk Top”

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TOOLBARSSubject Category Bar for access to subject related modules

File ECDA & Corrosion Control

Pipeline Facilities Polyethylene PipeHydraulics UtilitiesSteel Pipe-Design & Stress AnalysisSteel Pipeline Crossings Window & Help

Icon Bar for direct access to an application. For ENTERPRISE Editionsthe Edition Button provides a switch between GAS and LIQUID Editions

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Basic User Steps if Hard Copy of a “Project” is

Wanted

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PRINTABLE PROJECT REPORTS

•

Example project screen and printablereport in “Word” format accessible from the Report

button.

Completed projects may also be saved in the Toolbox

Edition by the “Save” or “Saved As” button. 13

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Access to Saved Completed Projects for Retrieval

or Deleting (File)

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WINDOW FUNCTION (Window)To Organize Multiple Screens Open On the Desktop

Screens after Cascade Tiling

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Example Subject Help References Accessible by the

F1 Key when Executing the Subject Application

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Utilities Modules for Embedding Documents and ExternalApplications in the Toolbox (Utilities)

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Pipe Database and Physical Properties of Fluids

Information Modules (Utilities)

Partial showing of 22 columns of API 5l pipe specs for .125” to 80” diameters

Partial List of 33 Properties of 215 Fluids

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Engineering Units Conversion Module (Utilities)

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Regualtions and Standards (Utilities)

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Help Topics (Help)

• Searchable menus for factors required for a ToolboxApplication or wanted for references providing an

understanding of the basis for an Application’scomputed results.

Example Search for soil property E’n

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Help Modules (Help)

For access to Technical Toolboxes Home Page & Support

Online Support Screen for emails to Support Personnel

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A li i f i f G S i

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Applications for Design of Gas ServiceFeatures

or analysis of existing features as applicable

• Hydraulics

• Design Pressure and Wall Thickness

• Pipeline Compressors and Station Piping

• Reinforcement of Welded Branch Connection

• Meters and Regulator Station Sizing

• Relief Valve Sizing

• Hot Tap Sizing

• Relief Valve Reactive Force

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HydraulicsScreen for selecting 1 of 4 unknowns to be

calculated by 1 of 11 Flow Equations (Hydraulics)

Panhandle A and B

Weymouth

A.G.A. Fully Turbulent Flow

Colebrook White

FM-Fundamental Equation

IGT Distribution Equation

Mueller- High and Low Pressure

Pittsburg

Splitzglass 26

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Examples: Panhandle A and Bfor Downstream Pressure (Hydraulics)

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Examples: Colebrook White andFM Fundamental for Flow Rate (Hydraulics)

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(Hydraulics)

Examples: Muellar High > 1 psig and LowPressure Distribution for Internal Pipe Diameter

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3 8 i & i i ll hi k

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B31.8 Design Pressure & Minimum Wall Thickness(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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C t if l C

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Centrifugal CompressorsAdiabatic Head & Adiabatic Required HP

(Pipeline Facilities)(Pipeline Compressors)

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Centrifugal Compressor - Fan Laws

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Centrifugal Compressor - Fan LawsReciprocating Compressor – Cylinder Capacity & HP

(Pipeline Facilities)(Pipeline Compressors)

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Compressor Station Piping

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Compressor Station PipingDiameter and Minimum Wall Thickness

(Pipeline Facilities)(Pipeline Compressors)

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ASME B31 8 R i f f W ld d B h

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ASME B31.8 Reinforcement of Welded BranchConnection (Pipeline Facilities)(Reinforcement)

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Meters and Regulators Station Sizing

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Meters and Regulators – Station Sizing(Pipeline Facilities)(Meters & Regulators)

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Relief Valve Sizing, Relief Valve Reactive Forceand Hot Tap Sizing(Pipeline Facilities)

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A li ti f D i f Li id

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Applications for Design of LiquidService Features

or problem solving as applicable

• Hydraulics

• Design Pressure and Minimum Wall Thickness

• Pipeline Pumps and Station Piping

• B31.4 Reinforcement of Welded Branch Connection

• Relief Valve Sizing and Reactive Force

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Hydraulics (Liquid Pipeline Hydraulics)

Screen for selecting a wanted unknown to becalculated by 1 of 6 Flow Equations

• Six Flow Equations• Darcy – Weisbach

• Colebrook White

• Hazen-Williams

• Heltzel

• T.R. Aude

• Shell/MIT

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l b h d l b k h f

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Examples: Darcy -Weisbach and Colebrook-White for

Upstream Pressure (Hydraulics)

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l l d illi

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Examples: Hetzel and Hazen-Williams

for Internal Pipe Diameter (Hydraulics)

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E l T R A d f Fl R d

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Examples: T.R. Aude for Flow Rate and

Shell/MIT for Downstream Pressure (Hydraulics)

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For a Wanted psi/mile Pressure dropDarcy-Weisbach Equation (Hydraulics)

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Steel Pipe Design Pressure and Minimum Wall Thickness

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(Pipeline Facilities)(Pipeline Pumps)

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Pipeline Pumps: Required Horsepower based on

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Pipeline Pumps: Required Horsepower based onTotal Head or Differential Pressure

(Pipeline Facilities)(Pipeline Pumps)

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Variable Speed Pumping Affinity Laws &

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Variable Speed Pumping , Affinity Laws, &Changing Impeller Size and Speed

(Pipeline Facilities)(Pipeline Pumps)

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P S ifi S d S ti S ifi S d d

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Pump Specific Speed, Suction Specific Speed andTemperature Rise Due to Pumping

(Pipeline Facilities)(Pipeline Pumps)

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Reciprocating Pumps: Capacity,

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Reciprocating Pumps: Capacity,Acceleration Head and Piston Rod Load

(Pipeline Facilities)(Pipeline Pumps)

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Pump Station Piping: Pipe Wall Thickness, AverageFl V l it Pi I t l Di t

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p p g p , gFlow Velocity per Pipe Internal Diameter

(Pipeline Facilities)(Pipeline Pumps)

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ASME B31 4 Reinforcement of Welded Branch

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ASME B31.4 Reinforcement of Welded BranchConnection (Pipeline Facilities)(Reinforcement)

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API 520- Liquid Relief Valve Sizing(Pi li F iliti )(Pi li F iliti )

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q g(Pipeline Facilities)(Pipeline Facilities)

Valves Requiring Capacity Certification Valves Not Requiring Certification

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R li f V l R ti F

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Relief Valve Reactive Force(Pipeline Facilities)(Pipeline Facilities)

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Applications for Design

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Applications for DesignGas or Liquid Line Features

or problem analysis as applicable

• Pipe Buoyancy

• Allowable Pipe Span Length

• Pipe Anchoring

• Flume Design

• HDD Crossing Stresses

• Highway and Railroad Crossings

• Cathodic Protection

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Buoyancy - Concrete Coating Requirements

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Buoyancy - Concrete Coating Requirements(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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Buoyancy Requirements - Spacing of Concrete Weights

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y y q p g g(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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Maximum A owa e Pipe Span Lengt(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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Pipe Anchor Force Analysis

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(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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Flume Design

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Flume Design(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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HDD: Pull Force and Installation Stress Analysis

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133 Page: PRCI – Design Guide Imbedded in APP(Steel Pipe-Design & Stress Analysis)(Steel Pipeline-Design & Stress Analysis)

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HDD:Pipe,Installation and Site Characteristics Screens

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HDD:Pipe,Installation and Site Characteristics Screens

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HDD: Pull Force and Stress Analysis Screens

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HDD: Pull Force and Stress Analysis Screens

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Operating Stress Analysis of a Crossing

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Operating Stress Analysis of a CrossingInstalled by HDD

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API 1102: Design of Highway and Railroad Crossings

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API 1102: Design of Highway and Railroad Crossings(Steel Pipeline Crossings)

1st - Pipe and Operational Characteristics Screen Identicalfor Highway and Railroad Crossings less than 42 inches O.D.

• Liquid Edition App does not requireLocation class, Temperature orLongitudinal Factors

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Crossing Installation & Site CharacteristicsHi h d R il d S

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Highways and Railroads Screens

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Stress and Fatigue Factor ResultsHi h d R il d S

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Highways and Railroads Screens

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GPTC Guide –Design of Uncased Crossings

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g g(Steel Pipeline Crossings)

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Cathodic Protection - Site Design(ECDA & Corrosion Control)(Cathodic Protection)

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(ECDA & Corrosion Control)(Cathodic Protection)

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Cathodic Protection:Site Design & Anode Placement(ECDA & C i C l)(C h di P i )

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(ECDA & Corrosion Control)(Cathodic Protection)

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Estimated Weight of a Single Magnesium Anode

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(ECDA & Corrosion Control)(Cathodic Protection)

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Problem Analysis Applications

- Stress

- Damage

- Corrosion

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Problem Analysis - Stress

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Problem Analysis Stress- Internal Pressure per Percent of SMYS- Hoop & Longitudinal Stress- Bending Stress and Deflection- Linear Thermal Expansion- Stress Caused by Fluid Flowing Around Pipe

- Requirements to Move Unpressurized PipeMovement of In Service Pipelines

- PipeBlast Module – Blasting Analysis- Heavy Loads Crossing a Pipeline

- Stresses on Restrained or Unrestrained Gasand Liquid Lines

- Liquid Line: Surge Analysis

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Internal Pressure-Percent of SMYS (Steel Pipe-Design & Stress Analysis)

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Hoop & Longitudinal Stress

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Linear Thermal Expansion (or Contraction)

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Bending Stress Caused by Fluid Flowing Around Pipe

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Requirements to Move Unpressurized Pipe

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Movement of in Service Pipelines – API RP 1117 slide 1 of 2

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Movement of in Service Pipelines – slide 2 of 2

2 f 2

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2 of 2

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PipeBlast- Blasting Analysis (A Tool Kit of Special Appsand Project Files within the Tool Box for stresses from five

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potential arrangements of explosive charges)

Screens for a Single Explosive Charge and a Parallel Grid of Charges

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Wheel Load Analysis

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Wheel Load Analysis(Steel Pipeline Crossings)

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Track Load Analysis

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Track Load Analysis(Steel Pipeline Crossings)

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Stress AnalysisR t i d d U t i d G Pi li

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Restrained and Unrestrained Gas Pipelines

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Stress AnalysisR i d d U i d Li id Pi li

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Restrained and Unrestrained Liquid Pipelines

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Surge Analysis – Water Hammer- Slide 1 of 2 (Liquid – Hydraulics)

Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screens 1 & 2 of 5

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Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH Screens 1 & 2 of 5

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Surge Analysis –

Water Hammer - Slide 2 of 2Analysis of surge in 10 miles of 24 inch line flowing 15000 BPH - Screen 3

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Screens 4 and 5: Graphs of Flow and Pressure per Duration of Surge

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Problem Analysis - Damage

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y g- Maximum Impact Load & Penetration Depth

- Potential Impact Radius- Gas Line Rupture Analysis

- Accidental Gas & Liquid Pipeline Releases

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Maximum Impact Load & Penetration Depth ( Steel Pipe-Stress Analysis)

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Potential Impact Radius (ECDA & Corrosion Control) (ECDA Toolset) (PIR&DCVG)

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Gas Pipeline Rupture Analysis (Steel Pipe-Design & Stress Analysis)

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Accidental Gas Release thru small hole

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Accidental Release Rate from Liquid Hydrocarbon Pipeline(Liquid) (Steel Pipe Design & Stress Analysis)

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Problem Analysis – Corrosion

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Problem Analysis  Corrosion(ECDA & Corrosion Control)

- RSTRENG for Windows Module

- External Corrosion Direct Assessment Toolset

and Remaining Life of Corroded Pipe

- ANSI B31G-1991 Evaluation of MAOP

- ANSI B31G Maximum Allowable Longitudinal

Corrosion

- Current Flow & Resistance Equations

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RSTRENG-New File Data Input Screens

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ECDA

A. Remaining Life of Corroded Pipe

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A. Remaining Life of Corroded Pipe

B. Practical Guidelines for Conducting ECDA Program:

123 page instructional report

C. ECDA – Direct Examination Worksheet – 8 page template

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PIPELINE CORROSION

ANSI B31G – 1991 Evaluation of MAOP in Corroded Areas

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S 3 G 99 a uat o o O Co oded eas

ANSI B31G – 1991 Maximum Allowable Longitudinal Corrosion

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Rate of Current Flow

th h th C i C llRelationship between

PIPELINE CORROSION (ECDA & Corrosion Control)

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through the Corrosion Cell Resistance and Resistivity

Electrolyte Resistance fromfrom Surface of an Electrode

Electrical Resistance ofa Conductor

Ohm’s Law for Corrosion Current

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DCVG-%IR Drop (ECDA & Corrosion Control)(Toolset)

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DCVG %IR Drop (ECDA & Corrosion Control)(Toolset)

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Applications for Operating andTesting Measurements

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Testing Measurements

• Hydrostatic Testing

• Weld Imperfection Assessment

• Gas Property Calculations

• Liquid Property Calculations• Orifice Meter Flow Rate Calculations

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Hydrostatic TestingVolume to Fill & Test and Max Pressure Drop

(Steel Pipe Design & Stress Analysis) ( Pipeline Testing & Miscellaneous)

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(Steel Pipe-Design & Stress Analysis) ( Pipeline Testing & Miscellaneous)

109

API 1104 – Appendix A: Option 2Weld Imperfection Assessment

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p(Steel Pipe-Design & Stress Analysis) ( Pipeline Testing & Miscellaneous)

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Gas Mixture Property Calculations17 Properties per 3 Base Conditions

(Utiliti )

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(Utilities)

111

Liquid Property Calculations (Utilities)Database of Liquid Specifications Viscosity Temperature Relations

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q p y p

Volume Correction Factors cSt/Saybolt -oAPI/Baume Specific Gravity

112

Liquid Property Calculations (Utilities)

Adiabatic Bulk Modulus for Hydrocarbons

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yWave Speed in Pipeline Hydrocarbons Compressibility

113

Orifice Meters: Flow Rate CalculationsAGA 3 Methods 1 and 2(Pi li F iliti ) ( M t & R l t )

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(Pipeline Facilities) ( Meters & Regulators)

114

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115

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116

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117

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Polyethylene Pipe• PE Pipe Design & PE Pipeline Crossings

• Installation of PE Pipelines by Horizontal

Directional Drilling

118

PE Pipe Design & PE Pipeline CrossingsDesign Pressure – Polyethylene Pipe

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Minimum Wall Thickness Polyethylene Pipe

119

Distributed Static Surcharge Load: PE Pipe Directly & Not Directly Beneath

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Live Loads: Aircraft Landings and Highway Traffic

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Live Single Wheel Load on Buried PE Pipe

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Live Multiple Wheel Load over Buried PE Pipe

122

Live Loads on PE PipeDistributed Surface Load over Unpaved Road – Timoshenko’s Equation

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Live Load: Cooper E-8- Railroad Load on Buried PE

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(ECDA & Corrosion Control

Installation of PE Pipelines by HDD

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