200910 ARI Dairy - Presentation [Compatibility Mode]

Dairy and ARI ArmaturenDairy and ARI-ArmaturenOctober 2010ARI-Armaturen Albert Richter GmbH & Co. KG

Ihr Partner für Ihr Partner für AAbsperren bsperren –– SSichern ichern –– RRegeln egeln -- AAbleitenbleiten

Dairy and ARI-ArmaturenDairy and ARI Armaturen

Parts of dairy

Bottle Washing Can Washing

SIP CIP

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender 2

SIPSterilise In Place

CIPClean In Place



The Boiler House

Air vent & vacuum breakers

Feedtank recirculation systems

• TDS measurement and controls

• Feed pump check valves

S l lBoiler blowdown heat recovery systems

Vent heads

Steam injection systems

• Sample coolers

• Flash vessels

• Blowdown heat exchangersSteam injection systems

Boiler blowdown systems

Blowdown vessels

Blowdown heat exchangers

• Cooling water systems

• Steam main start up systems

Blowdown inlet manifolds

Level controls and alarm systems

Condensate contamination detection

• Condensate dump valves

• Cold water make up controls

• Boiler feed tanks

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Condensate contamination detection

Feedtank controls

• Boiler feed tanks

• Deaerator heads



Vapour to mechanical compressor

Vapour Re-heat - Final Effect Evaporator

Controller

Pneumatic actuated valve with positioner

CycloneActuated

isolation valve

Steam

Condensate


CondensateVapour from final effect evaporator



PREsys – Pressure Reducing Station

Steam Distribution

Steam from boiler

High pressure steam

Ai

Separator

Air vent

Steam header

Reduced steam pressure

Trap station




Steam Metering StationAir

Flow-computer

vent

S

Various outputs

Separ

Steam

Steam

ator

Check valveFlow-meter

Trap set station

Condensate


Condensate



3-way

Milk Reception

Actuated isolation

ycontrol valve TMC Controller

Milk to bulk storage

Cooling water in

valve

Cooling water out

Balancing valve

Milk in




Pasteuriser Control EquipmentPneumatic actuated valve with positioner

Vacuum breakerActuated isolationvalve

with positioner

Heating water circulationSt

Unpasteurised milk

eat g ate c cu at oSteam

Cooling water in

Condensate Pasteurised milk

Cooling water in

Cooling water outPasteuriser

Holding coil




Sterilisation – Direct UHT

PREsys Pressure reducing stationPre-heated milk

Milk to

Pressure reducing valve set

A t t d i l ti l UHT ring

Clean steam filter

PREsys - Pressure reducing station

Actuated isolation

milk

homogeniserUHT ring nozzle injector

Actuated isolation valve UHT ring nozzle injector

valve

Steam

Hygienic

Clean steam filterT t tiSample cooler

Hygienic steam trap

Condensate

Clean steam filterTrap station cooler

Condensate


Cold water



A t t dPneumatic actuated

Sterilisation – Indirect UHT

Water from regenerative

cooling section

Water from regenerative cooling section

SteamMilk in

Heated milk to homogeniser

Actuated isolation valve

valve with positioner

gSteam

Cooling water in

Condensate

Milk from homogeniser

Water to cooler

Cooling water inMilk from homogeniser

Sterilised ilk

Cooling water out


milk



In-Container Sterilisation

PREsys Pressure reducing station

PRV Set

Actuated Isolation Valve

Horizontal Continuous Steriliser

Actuated Isolation

Valve


Steam

PRV Set

SteamSteam Space

CondensateCondensateCondensate




High pressure High pressure

Thermocompressor 1st. Effect Evaporator

vapourg p

vapour


Thermo compressor

Actuated isolation

valve Thermo Ist effect

evaporator

Actuated isolation

valve

Steam

p

Steam

compressorpvalve

C d t

PRV setLow pressure

vapour


CondensateCondensate



Pneumatic actuated valve with positionerActuated isolation valve

Milk Powder

Steam flowAir vent

Actuated isolation

l

ControllerVacuum breakerSteam flow


Air vent


Pre-heater Heater

valve

Pre-heater Heater Heated air to spray dryer

Sensorvent

p y y

Steam trap set

Flash steam

Flash steam recovery vessel



CondensateTrap set stationCondensate



Butter oil inButter oil to

Butter Oil Production

Heating water circulation

Cooling water out

Pneumatic actuated valve with

Heating water

i l ti

Butter oil in

vacuum chamber

valve with positionerActuated

isolation valve

circulation

Cooling water outPneumatic actuated valve with positioner

Actuated isolation

valve

Steam

Butter oil from

Cooling water in

Butter oil to t d

Condensate vacuum chamberCondensate

Butter oil to storage and


storage and packing

gpacking



Hot Water Production

Level control systemSelf acting Temperature Control Valve

S


Steam

Water

Steam trap setCondensate

Trap station




Compressed Air Services

Bottle cappingBottle washingPackaging machineryPackaging machineryProduct weighingAir agitationIngredient mixing systemsIngredient mixing systemsAir jet and transfer systemsInstrument air




Plate Heat Exchanger




Steam Generation

Steam

Flash steamCondensateFlash steamFeedwater





Steam from boiler

High pressure steam

Safety valve

Separator

Reducedsteam

valve

Steam header

steam pressure Air

vent

Steam header

Trap station




Air

Draining Point

vent

Steam flow

Steam flow Trap station

Condensate out




The Cause of Waterhammer

Steam

C d t

Condensate forms due to radiation losses from the pipe

Condensate

CondensateSteam

If it is not removed, a slug of condensate can develop and be carried along the pipe at steam velocity




The Way of Raw Milk through the Dairy

Pasteurisation

Pre-heating

CHEESE

UHT MILKHomogeniserExpansion vesselSteam injector

Cheese vat

Processing and ripening

Raw milk

Pasteurisation / homogenisation

Pasteurisation

H ldi t kChillerYOGHURT

CHEESECheese vat

Bulk starter tank Incubator tank

Pasteurisation / homogenisation

Holding tankChillerPASTEURISEDMILK

Evaporator MILK POWDER

Spray dryer

Separator Pasteurisation / homogenisation

SKIMMEDMILKCREAM CONDENSED

MILK


Cream pasteurisation BUTTERButter maker




Pasteuriser Control Equipment

Pneumatic actuated valve

Vacuum breakerActuated isolationvalve

with positioner

Heating water circulation

St with positioner

Unpasteurised milk

Steam

Trap station

Cooling water in

Pasteurised milk


Cooling water in

Cooling water outPasteuriser

Holding coil




Direct UHT ControlsPre-heated milk

Milk to

Pressure reducing valve set

A t t d i l ti l UHT ring

Clean steam filter


Actuated

milk

Pressure reducing

Safety l homogeniser

UHT ring nozzle injector

Actuated isolation valve UHT ring nozzle injector

filterisolation valve

Steam

Hygienic

reducing valve

valve

Clean steam filterSample cooler

Hygienic steam trap

Clean steam filterTrap stationcooler

Condensate


Cold water




Air Heater Control System With Flash Steam Pre-HeaterActuated isolation valve

ControllerAir

ventFlash steam

Steam flow

PREHEA

Sensor

Heated air to spray dryer

to pre-heaterHEATET

ER

p y yER

Trap station Trap station


Trap station Trap station


Trap stationCondensate



Pneumatic actuated

Plate Heat Exchanger Temperature Control and Condensate Drainage

Controller

S d fl t


Steam

Steam supply to pump

Secondary flow out

Temperature Sensor

Pl t h t h

Secondary flow in

Condensate

Steam Condensate

Pressure powered pump

Plate heat exchangerCondensate


trap



Hot Liquor Tank ControlsPREsys - Pressure reducing station

Self acting temperature control valve

Level control systemSteam

Safety valvePressure

reducing valve

Trap station

Water

Electrictic

Temperature Sensor

CondensateTrap station

Electrictic actuated

valve with positioner




Condensate in

Pressure Unit Powered Pump Condensate Return

VentCondensate in

Overflow Pressure powered pumpOverflow

Condensate out




Low pressure flash steam

Flash Steam Recovery Station

flash steam

Safety valve

Condensate from high pressure steam

Trap station

Condensate out


Thank You for Your Attention!

Documents

200910 ARI Dairy - Presentation [Compatibility Mode]