454
Introduction E2Oenz01 3-1 Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02 Note All wiring connections between components are shown exactly as they exist in the vehicles. It is important to realize, however, that no attempt has been made on the schematic to represent components and wiring as they physically appear on the vehicle. For example, a 4-foot length of wire is treated no differently in a schematic from one which is only a few inches long. Furthermore, to aid in understanding electrical (electronic) operation, wiring inside complicated components has been simplified. Complete Circuit Operation Each circuit is shown completely and independently in one cell. Other components which are connected to the circuit may not be shown unless they influence the circuit operation. System Overview Each major vehicle system includes a complete system overview prior to each set of schematic pages. It is important to realize that this is only a high level overview of the complete system connectivity. It includes component operational information (1), component name and base part number (2), and basic component internals (3). It does not include specific circuit information, connector or pin numbers, splices or grounds. That information is found on the schematic pages.

2002 f350 Wiring Diagram

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2002 F350 WIRING DIAGRAM

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  • I nt r o

    d uc t

    i on

    E 2O e

    n z0 1

    3 -1

    E xc u

    r si o n

    , Su p

    e r D

    u ty S

    e ri e s

    , F- 2

    5 0, F

    - 35 0

    , F- 4

    5 0, F

    - 55 0

    02

    N ot e

    A ll w

    i r in g

    c on n

    e ct i o

    n s b e

    t we e

    n co m

    p on e

    n t s a r

    e sh o

    w n e x

    a ct l y

    a s t h

    e y e x

    i s ti n

    t h e v e

    h i cl e s

    . I t i s

    i mp o

    r t an t

    t o r e a

    l i ze ,

    h ow e

    v er , t

    h at n

    o at t e

    m pt h

    a s b e

    e nm a

    d e o n

    t he s

    c he m

    a t ic t

    o re p

    r e se n

    t co m

    p on e

    n t s a n

    d wi r i

    n g a s

    t he y

    p hy s

    i c al l y

    a pp e

    a r o n

    t he v

    e hi c l

    e . F o

    r ex a

    m pl e ,

    a 4 - f

    o ot l e

    n gt h

    o f w i

    r e i s

    t r ea t e

    d no d

    i f fe r e

    n t ly i

    n a s c

    h em a

    t i c f r

    o m o n

    e wh i c

    h is o

    n l y a

    f e w i n

    c he s

    l o ng .

    F ur t h

    e r mo r e

    , t o a i

    d in u

    n de r s

    t a nd i n

    g el e c

    t r ic a

    l (e l e

    c t ro n

    i c ) o p

    e r at i o

    n ,w i

    r i ng i

    n si d e

    c om p

    l i ca t e

    d co m

    p on e

    n t s h a

    s be e

    n si m

    p l if i e

    d .

    C om p

    l e te C

    i r cu i t

    Op e

    r at i o

    nE a

    c h c i

    r c ui t i

    s sh o

    w n c o

    m pl e t

    e l y a n

    d in d

    e pe n

    d en t l

    y in o

    n e c e

    l l . O t

    h er

    c om p

    o ne n

    t s w h

    i c h a r

    e co n

    n ec t e

    d to t

    h e c i

    r c ui t m

    a y n o

    t be s

    h ow n

    u nl e s

    st h e

    y in f l

    u en c

    e th e

    c ir c u

    i t op e

    r a ti o n

    .

    S ys t e

    m O v

    e rv i e

    wE a

    c h m

    a j or v

    e hi c l

    e sy s

    t e m i n

    c l ud e

    s a c o

    m pl e t

    e sy s

    t e m o v

    e r vi e w

    p ri o r

    t oe a

    c h s e

    t of s

    c he m

    a t ic p

    a ge s .

    I t i s

    i mp o

    r t an t

    t o r e a

    l i ze t

    h at t h

    i s i s

    o nl y

    a hi g h

    l e ve l

    o ve r v

    i e w o f

    t he c

    o mp l e

    t e s y

    s t em

    c on n

    e ct i v

    i t y. I t

    i nc l u

    d es c

    o mp o

    n en t

    o pe r a

    t i on a

    l i nf o r

    m at i o

    n (1 ) ,

    c om p

    o ne n

    t na m

    e an d

    b as e

    p ar t

    n um b

    e r ( 2 )

    , an d

    b as i c

    c om p

    o ne n

    t i nt e r

    n al s

    ( 3 ). I t

    d oe s

    n ot i n

    c l ud e

    s pe c

    i f ic c

    i r cu i t

    i n fo r m

    a t io n

    , co n

    n ec t o

    r or p

    i n n u

    m be r s

    , sp l i

    c es o

    r gr o u

    n ds .

    Th a

    ti n f

    o r ma t i

    o n i s

    f ou n

    d on t

    h e s c

    h em a

    t i c p a

    g es .

  • I nt r o

    d uc t

    i on

    E 2O e

    n z0 1

    3 -2

    E xc u

    r si o n

    , Su p

    e r D

    u ty S

    e ri e s

    , F- 2

    5 0, F

    - 35 0

    , F- 4

    5 0, F

    - 55 0

    02

    1

    F 2. 2

    31 0

    A

    H ot i n

    r un

    F 1. 2

    65 0

    A

    H ot a

    t al l

    t i me s

    P 93

    B at t e

    r y J

    u nc t

    i on

    B ox

    ( BJ B

    )( 1

    4 A0 0

    3 )F 2

    . 15

    5 A

    P 91

    C en t

    r al J

    u nc t

    i on

    B ox

    ( CJ B

    )( 1

    4 A0 6

    7 )F 2

    . 65 A

    H ot i n

    r un

    H ot a

    t al l

    t i me s

    N 82

    B ra k

    e p e

    d al p

    o si -

    t i on

    s wi t c

    h( 1

    3 48 0

    )

    A 30

    I ns t

    r um

    e nt c

    l us -

    t er (

    1 08 4

    9 )

    I nd i c

    a to r

    r ec e

    i v es a

    gr o

    u nd

    f r om

    t he

    mo d

    u l e w

    h en

    t he r

    e i s

    a f a

    u l t i n

    t he

    s ys t e

    m.

    T he

    l a mp

    w il l s

    t ay o

    n u n

    t i lt h

    e f a

    u l t i s

    c or r e

    c t ed .

    S ig n

    a l s 4

    WA B

    S M

    o du l e

    t ha t

    br a

    k i ng

    c on d

    i t i on

    i sa b

    o ut t

    o o c

    c ur .

    N 45 2

    T ra c

    t i on

    c on t

    r ol

    s wi t c

    h

    B 14

    Wh e

    e l s

    p ee d

    se n

    -s o

    r , r i g

    h t f r

    o nt

    ( 2C 2

    0 4)

    B 15

    Wh e

    e l s

    p ee d

    se n

    -s o

    r , l e

    f t f r o

    n t( 2

    C 20 5

    )

    A v a

    r i ab l e

    r el u c

    t an c

    e s e

    n so r

    an d

    t oo t

    h ed

    s pe e

    d i n d

    i c at o

    r ri n g

    us e

    dt o

    de t

    e rm

    i n e w

    h ee l

    s pe e

    d . A

    s ri n g

    t ee t

    h p a

    s s b

    y re l u

    c t an c

    e s e

    n so r

    , ap u

    l s in g

    v ol t a

    g e s i

    g na l

    i s g e

    n er a

    t ed

    a nd

    s en t

    t o 4

    WA B

    S m

    o du l e

    .V o

    l t ag e

    pu l s

    e s a

    r e d

    i r ec t l

    yp r

    o po r

    t i on a

    l t o r o

    t at i o

    n al w

    h ee l

    s pe e

    d .

    B 25

    R ea r

    ax l

    e s p

    e ed

    s en s

    o r ( 2

    L 37 3

    )

    A 7 A BS

    c on t

    r ol m

    o d-

    u le

    ( 2C 2

    1 9)

    A v a

    r i ab l e

    r el u c

    t an c

    e s e

    n so r

    an d

    t oo t

    h ed

    s pe e

    d i n d

    i c at o

    r ri n g

    us e

    dt o

    de t

    e rm

    i n e a

    x l e s p

    e ed .

    As r

    i n gt e

    e th

    p as s

    by r

    e l uc t a

    n ce

    s en s

    o r, a

    p ul s i

    n g v o

    l t ag e

    s ig n

    a l i s

    g en e

    r at e

    da n

    d s e

    n t t o

    4W

    A BS

    mo d

    u l e.

    V ol t a

    g e p

    u l se s

    ar e

    di r e

    c t ly

    p ro p

    o rt i o

    n al t o

    r ot a

    t i on a

    l ax l e

    s pe e

    d .

    D 20

    D at a

    Li n

    k C o

    n -n e

    c to r

    ( DL C

    )( 1

    4 48 9

    )

    A 30

    I ns t

    r um

    e nt c

    l us -

    t er (

    1 08 4

    9 )

    N 1 B ra k

    e f l u

    i d l e

    v el

    s wi t c

    h ( 2

    L 41 4

    )

    Mo n

    i t or s

    t he

    B ra k

    e P e

    d al

    P os i t

    i o n S

    w it c h

    an d

    s ys t e

    ms p

    e ed

    s en s

    o rs t

    o d e

    t er m

    i n ew h

    e n t h

    e 4 W

    A BS

    s ys t e

    ms h

    o ul d

    b e e

    n ga g

    e d.

    2

    3

  • I nt r o

    d uc t

    i on

    E 2O e

    n z0 1

    3 -3

    E xc u

    r si o n

    , Su p

    e r D

    u ty S

    e ri e s

    , F- 2

    5 0, F

    - 35 0

    , F- 4

    5 0, F

    - 55 0

    02

    C ur r

    e nt F

    l o w ( 1

    )E a

    c h c e

    l l no r m

    a l ly s

    t a rt s

    w it h

    t h e c o

    m po n

    e nt t h

    a t p o

    w er s

    t h e c i

    r c ui t s

    u ch a

    sa f

    u se o

    r th e

    i gn i t

    i o n s w

    i t ch .

    C ur r e

    n t f l o

    w i s

    s ho w

    n fr o m

    t he p

    o we r

    s ou r c

    ea t

    t h e t o

    p of t

    h e p a

    g e t o

    g ro u

    n d a t

    t he b

    o t to m

    o f t h

    e pa g

    e . I n

    o r de r

    t oc o

    n ce n

    t r at e

    o n t h

    e es s e

    n t ia l

    p ar t s

    , po w

    e r s u

    p pl y

    a nd g

    r o un d

    c on n

    e ct i o

    n s a r

    es o

    m et i m

    e s s i m

    p l if i e

    d by a

    d as h

    e d l i n

    e in t

    h e s c

    h em a

    t i cs .

    A f u l

    lr e p

    r e se n

    t a ti o n

    o f t h

    e po w

    e r s u

    p pl y

    o f a f

    u se o

    r th e

    p ow e

    r di s t

    r i bu t i

    o n f r

    o ma f

    u se t

    o va r i

    o us c

    o mp o

    n en t s

    i s g i

    v en i

    n ce l l

    1 3 P

    o we r

    D is t r

    i b ut i o

    n . F

    u l lr e p

    r e se n

    t a ti o n

    o f t h

    e gr o u

    n d c o

    n ne c

    t i on s

    a re s

    h ow n

    i n c e

    l l 10

    G ro u

    n ds .

    S wi t c

    h Po s

    i t io n

    s (2 )

    Wi t h

    i n t h e

    s ch e

    m at i c

    , al l s

    w it c h

    e s , s e

    n so r s

    a nd r

    e l ay s

    a re s

    h ow n

    at r

    e s t

    ( a s i f

    t he I

    g ni t i o

    n Sw i

    t c h w

    e r e O

    F F) .

    S pl i c

    e s ( 3 )

    A d a

    s he d

    l i ne i

    n di c a

    t e s t h

    a t t h e

    s pl i c

    e is n

    o t s h

    o wn c

    o mp l e

    t e ly .

    A r e f

    e r en c

    ei s

    g i ve n

    t o t h

    e pa g

    e wh e

    r e t h e

    s pl i c

    e ap p

    e ar s

    i n f u l

    l . It i s

    a ls o

    l i st e d

    i n t h

    eI n d

    e x.

    C om p

    o ne n

    t Re f e

    r en c

    i n g ( 4

    )E a

    c h c o

    m po n

    e nt o

    n a s c

    h em a

    t i c h a

    s a r e

    f e re n

    c e t o

    t he c

    o mp o

    n en t

    l o ca t i

    o nv i e

    w f o r

    t ha t

    c om p

    o ne n

    t . It i s

    l oc a

    t e d t o

    t he r

    i g ht o

    f ea c

    h co m

    p on e

    n t .

    C om p

    o ne n

    t Na m

    e s , N

    o t es a

    n d B

    a se P

    a rt N

    u mb e

    r s ( 5 )

    C om p

    o ne n

    t na m

    e s a r e

    p la c

    e d o n

    t he r

    i g ht h

    a nd s

    i d e o f

    e ac h

    c om p

    o ne n

    t .A n

    y no t e

    s th a

    t de s c

    r i be s

    w it c h

    p os i t

    i o ns o

    r op e

    r a ti n g

    c on d

    i t i on s

    f ol l o

    w t h e

    n am e

    . De s c

    r i pt i o

    n s o f

    t he i

    n t er n a

    l s o f

    t h e c o

    m po n

    e nt a

    r e a l s

    o in c

    l u de d

    h er e .

    T he p

    a ge w

    h er e

    t h e c o

    m po n

    e nt a

    p pe a

    r s i n

    f u ll i s

    l i st e d

    i n t h

    e In d

    e x. T

    h eb a

    s e p a

    r t n u

    m be r

    f o r a

    c om p

    o ne n

    t i s l i s

    t e d i n

    p ar e n

    t h es e s

    n ex t

    t o o r

    u nd e

    r ac o

    m po n

    e nt . T

    h es e

    p ar t

    n um b

    e r s w

    i l l a p

    p ea r

    a ny p

    l a ce t

    h e c o

    m po n

    e nt n

    a me

    a pp e

    a r s i n

    t he p

    u bl i c

    a t io n

    .

    C om p

    o ne n

    t Id e

    n ti f i

    c at i o

    n Nu m

    b er s

    ( 6 )E a

    c h c o

    m po n

    e nt o

    n ea c

    h sc h

    e ma t i

    c ha s

    a co m

    p on e

    n t i d e

    n t if i c

    a t io n

    n um b

    e rl o c

    a t ed t

    o th e

    u pp e

    r ri g h

    t ha n

    d si d e

    o f t h

    e co m

    p on e

    n t . B

    y fi n d

    i n g t h

    i sn u

    m be r

    i n t h e

    Co m

    p on e

    n t L o

    c at i o

    n Ch a

    r t , t h

    e Co m

    p on e

    n t L o

    c at i o

    n Vi e w

    f o r t h

    a t c o

    m po n

    e nt c

    a n e a

    s i ly b

    e fo u

    n d.

    C 27 0

    a3 1

    1 51 6

    2 0 D

    G6 0

    3 2 7

    1 8 D

    G6 0

    3

    7

    P 91

    C en t

    r al J

    u nc -

    t i on

    B ox

    ( CJ B

    )( 1

    4 A0 6

    7 )F 2

    . 65 A S e

    e p a

    g e1 3

    81 1

    C 22 0

    aA 3

    0I n

    s tr u

    me n

    t cl u

    s te r

    ( 10 8

    4 9)

    1 )T r

    a ct i o

    n c o

    n tr o

    l1 2

    )A B

    S6 2

    31

    1 2

    4

    2 2 V

    T9 3

    9 1 5

    2 0 V

    T9 3

    9

    C 22 0

    a

    C 10 1

    9

    A 7 A BS

    c on t

    r ol

    mo d

    u le

    ( 2C 2

    1 9)

    2

    1 8 T

    N /O G

    9 14

    S 15 7

    3

    C 25 1

    1 0

    1 8 P

    K /L B

    9 15

    S 15 6

    1 1C 1

    3 5

    D 20

    D at a

    Li n

    k C o

    n -n e

    c to r

    ( DL C

    )( 1

    4 48 9

    )

    81 2

    LG /

    Y E5 3

    0

    1 0 L

    G /Y E

    5 30

    G 10 4

    H ot i n

    r un

    1 4 3

    S ee

    p ag e

    1 4 3

    S ee

    p ag e

    1

    6

    5

    4 3

    2

  • I nt r o

    d uc t

    i on

    E 2O e

    n z0 1

    3 -4

    E xc u

    r si o n

    , Su p

    e r D

    u ty S

    e ri e s

    , F- 2

    5 0, F

    - 35 0

    , F- 4

    5 0, F

    - 55 0

    02

    F us e

    a nd R

    e l ay I

    n fo r

    m at i o

    nC e

    l l 11

    F us e

    a nd R

    e l ay I

    n f or m

    a t io n

    c o

    n t ai n s

    a v i e

    w o f

    t h e f u

    s e -/ r e

    l a yb o

    x in w

    h i ch a

    l l fu s

    e s a n

    d re l a

    y s a r

    e id e

    n t if i e

    d .

    P ow e

    r Di s t

    r i bu t

    i o nC e

    l l 13

    P ow e

    r Di s t

    r i bu t i

    o n s

    h ow s

    t he c

    u r re n

    t fe e

    d ci r c

    u i t. T

    h e c u

    r r en t

    p at h

    i s s h

    o wn f

    r o m t h

    e ba t t

    e r y t o

    t he i

    g ni t i o

    n sw i

    t c h a n

    d to a

    l l fu s

    e s . I t

    a ls o

    s ho w

    s th e

    c ir c u

    i t s p r

    o t ec t e

    d by e

    a ch f

    u se .

    T he c

    i r cu i t

    i s t r

    a ce d

    f ro m

    t he f

    u se

    t o t h e

    c om p

    o ne n

    t . Al l d

    e t ai l s

    ( wi r e

    s , s p

    l i ce s ,

    c on n

    e ct o r

    s ) b e

    t we e

    n th e

    f us e

    a nd t

    h e f i

    r s t c o

    m po n

    e nt a

    r e s h

    o wn .

    F 12

    F 13

    F 14

    F 15

    F 1 F 2 F 3 F 4

    F 24

    F 23

    F 21

    2 0A

    O 1 B at t e

    r y

    G 10 0

    2

    5 74

    B K

    F 29

    3 0A

    P 93

    B at t e

    r yJ u

    n ct i o

    nB o

    x( B

    J B)

    F 20

    1 0A

    1 8 R

    D1 8

    RD

    1 8 D

    B /O G

    E 7 H ea d

    l a

    mp ,

    r i gh t

    A 30

    I ns t

    r u

    me n

    tc l

    u st e

    r

    E 1 H ea d

    la m

    p, l e

    f t

    F 2 2 0A

    P 93

    B at t e

    r yJ u

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