2-Catia Sketcher Ex

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    Copyright DASSAULT SYSTEMES 2002 1

    Sketcher

    CATIA TrainingExercises

    Version 5 Release 10

    December 2002

    EDU-CAT-E-SKE-FX-V5R10

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    Table of Contents

    1. Sketching Simple Profiles : Recap Exercise p.3

    2. Sketching Pre-Defined Profiles : Recap Exercise p.6

    3. Editing Profiles : Recap Exercise p.84. Operations on Profiles : Recap Exercise p.10

    5. Setting Constraints : Recap Exercise I p.12

    6. Setting Constraints : Recap Exercise II p.14

    7. Managing Sketches : Recap Exercise p.16

    8. Master Exercise: Gasket Presentation p.189. Master Exercise: Gasket (Step 1) p.21

    10.Master Exercise: Gasket (Step 2) p.24

    11.Master Exercise: Gasket (Step 3) p.26

    12.Master Exercise: Gasket (Step 4) p.28

    13.Master Exercise: Gasket (Step 5) p.30

    14.Master Exercise: Gasket (Step 6) p.35

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    Exercise

    Sketching Simple Profiles: Recap Exercise

    Create a simple profile made up of Lines, a Spline, an Arc, and an Axis

    Extra Credit : Create a solid of revolution from your profile and shell it

    5 min.

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    Do It Yourself (1/2)

    Sketching Simple Profiles

    1- Lines

    2- Spline

    3- Arc

    4- Axis

    Pt5

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    1- Lines

    2- Spline

    3- Arc

    4- Axis

    Load: CATSKE_Ex_Recap_Sketching_Simple_Profile.CATPart

    Do It Yourself (2/2)

    Sketching Simple Profiles

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    Exercise

    Sketching Pre-Defined Profiles Recap Exercise

    Create two Pre-Defined profiles - a Hexagon and a Keyhole

    Extra Credit : Extrude a solid Pad from your profile

    Create two Pre-Defined profiles - a Hexagon and a KeyholeExtra Credit : Extrude a solid Pad from your profile

    10 min.

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    Do It Yourself

    Create these profiles by freehand

    Optional: Please check with your Instructor if you have any questions on

    how to create a pad from your profile

    Pt1

    Load: CATSKE_Ex_Recap_Sketching_Predefined_Profiles.CATPart

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    Exercise

    Editing Profiles : Recap Exercise

    Create a Rectangle

    Modify the rectangular profile

    Surfaces

    10 min.

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    Do It Yourself

    Create these profiles by freehand

    1- Create the Rectangle

    2- Modify the length and width of the rectangle by dragging lines3- Modify the entire shape of the rectangle by dragging its endpoints

    Pt1

    Load: CATSKE_Ex_Recap_Editing_Profile.CATPart

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    Exercise

    Operations on Profiles : Recap Exercise

    Design in Context

    Project 3D Elements into your Sketch

    Trim your profile with Corners and Chamfers

    Surfaces

    15 min.

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    Do It Yourself

    In order to get into your Sketch plane:

    Select the Sketcher Icon and the plane

    1- Project the Splines from the Supports

    2- Draw two horizontal lines passing through the projected Splines then trim

    them using the Corner and Chamfer tools

    3- Optional: Extrude a Pad using your profile

    Pt1

    Load: CATSKE_Ex_Recap_Operations_On_Profiles.CATPart

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    Exercise

    Setting Constraints : Recap Exercise I

    Create constraints and dimension between the sketch and 3D geometry

    15 min.

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    Do It Yourself

    Make the circle in your Sketch concentric to the cylinder on the Male part.

    Put a dimension on the circle.

    Dimension the rectangular profile with respect to the faces on the Male part

    Optional: Create the Female Pad from your profilePt5

    Pt1

    Load: CATSKE_Ex_Recap_Setting_Constraints_1.CATPart

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    Exercise

    Setting Constraints : Recap Exercise II

    Study a mechanism using the

    Sketchers Animate

    Constraint tool

    WireframeSurfaces

    15 min.

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    Do It Yourself

    Make the 62 degree angle vary from 62 to - 62 to study the constraints

    existing between the different geometrical elements

    Pt5

    Pt1

    Load: CATSKE_Ex_Recap_Setting_Constraints_2.CATPart

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    Exercise

    Managing Sketches : Recap Exercise

    Create an Angled Plane

    Change the Sketch Support of the part to this new plane

    Surfaces

    10 min.

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    Do It Yourself

    1- Create a plane at 45 Degrees to the XY plane using the line provided

    2- Change the Sketch Support for Sketch.1 to this new plane

    Pt1

    Load: CATSKE_Ex_Recap_Managing_Sketches.CATPart

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    Gasket: Presentation

    In this exercise you will have the chance to try out various tools for Sketching and Constraining by

    designing a profile for a Gasket.

    You will test the integrity of your Sketch by extruding the solid Gasket using the Pad tool from the

    Part Design Workbench

    Finally, you will see how easy it is to modify a sketch

    55 min.

    Master Exercise

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    Design Intent: Gasket

    A Gasket is a part used to make a joint fluid tight. It can be made of rubber,

    foam, or other industrial polymers that conform to the contours of adjacent

    parts thus providing an airtight or liquid tight seal between the parts.

    D i P G k t

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    Design Process: Gasket

    Step 6: Replacing the Sketch

    Sketching Pre-Defined

    Profiles

    Editing Profiles

    Performing a Symmetry

    Fully Constrain the Gasket

    Sketching Simple Profiles

    1

    2

    36

    4

    5

    M t E i

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    Master Exercise

    Gasket (Step 1) - Sketching Simple Profiles

    In this step you will:

    Set up the Sketching Mode

    Use Simple Profile tools to sketch half of the Gasket

    10 min.

    D It Y lf (1/2)

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    Do It Yourself (1/2)

    Sketch the profile shown on the right.

    The outer profile should be sketchedwith one use of the Profile tool. The

    Sketching mode should be set so that

    only Horizontality, Verticality, and

    Tangency Constraints are automatically

    created.

    Place the circles roughly as shown.

    Turn off the automatic creation of

    Constraints and Dimensions when

    sketching the circles.

    Load: CATSKE_Ex_Master_Step1.CATPart

    Do It Yourself (2/2)

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    Do It Yourself (2/2)

    Hints:

    Go to Tools/Options/Part/Sketcher (in the Menubar)to set Grid Auto detection parameters

    Switch Sketching mode in the Tools toolbar

    Master Exercise

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    Master Exercise

    Gasket (Step 2) - Sketching Pre-Defined Profiles

    In this step you will: Add a slot on the Gasket

    5 min.

    Do It Yourself

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    Do It Yourself

    Sketch the slot in the location

    shown on the right using a Pre-

    Defined Profile tool. Set the

    sketching mode to automaticallycreate Horizontality, Verticality,

    and Tangency constraints

    Save your model for the next step

    Load: CATSKE_Ex_Master_Step2.CATPart

    Master Exercise

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    Master Exercise

    Gasket (Step 3) - Editing Profiles

    In this step you will:

    Edit the slot on the Gasket

    5 min.

    Do It Yourself

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    Do It Yourself

    Change the center of the top arc on

    the slot to H=0 and V=20

    Change the center of the bottom arc

    on the slot to H=0 and V=-20

    Save your model for the next step

    Load: CATSKE_Ex_Master_Step3.CATPart

    Master Exercise

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    Master Exercise

    Gasket (Step 4) - Performing a Symmetry

    In this step you will:Create the symmetrical elements of the Gasket

    10 min.

    Do It Yourself

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    Do It Yourself

    Perform a symmetry operation on

    the outer profile and the two

    circles (Refer to previous page)

    in one step.Use AutoSearch to select the

    outer profile then use the CTRL

    key to select the two circles

    Automatically create Symmetry

    Constraints (Hint: Turn on

    Dimensional Constraints Mode)

    Use the Search tool under Edit in

    the Menubar to select all the

    Symmetry Constraints and No-

    Show them.

    Save your model for the next

    step

    Load: CATSKE_Ex_Master_Step4.CATPart

    Master Exercise

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    Master Exercise

    Gasket (Step 5) - Fully Constraining the Gasket

    In this step you will:

    Completely constrain the Gasket by using a combination of

    Geometric and Dimensional Constraints

    You will then create the actual solid Gasket using the Pad tool from

    the Part Design Workbench. Successfully creating a Pad will also help

    verify that your Sketch was correctly defined.

    20 min.

    Do It Yourself (1/4)

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    ( )

    Create the Geometric and Dimensional Constraints shown on the next page.

    Create a Relation between the two 10 mm radius dimensions.

    Access the Pad tool in the Part Design Workbench and create a thickness of

    5mm. for the Gasket. (Please check with the Instructor on where the Pad

    tool is located if you have trouble finding it)

    Save your model for the next step

    Load: CATSKE_Ex_Master_Step5.CATPart

    Do It Yourself (2/4)

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    ( )

    Turn the page if you want Hints :

    Do It Yourself (3/4)

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    ( )

    Hints:

    You dont have to constrain the left side of the Gasket

    because the geometry there is already constrained by the

    Symmetry Constraints (in No-Show).

    Put a Coincidence Constraint between the points that lie

    on top of one another where the right and left profiles

    meet.

    This is a Coincidence Constraint between the center of

    this corner and the lower horizontal line.

    These type of dimensions are all off the HV Axes (not the

    Symmetry Construction line of the Elongated Hole)

    Do It Yourself (4/4)

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    Result

    Master Exercise

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    Gasket (Step 6) - Replacing the Sketch

    In this step you will:

    Modify the Gasket by replacing its Sketch with a new REV B Sketch

    5 min.

    Do It Yourself (1/2)

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    Replace your original Sketch for the Gasket with the other sketch.

    Refer to next page for required result.

    Save your model for your own reference.

    Load: CATSKE_Ex_Master_Step6.CATPart

    Do It Yourself (2/2)

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    END of GASKET exercise !