150191 Umschlag Programm GB.qxd:150829 Umschlag Programmstatic.e-xina.com/products/oldx/files201654181768572143564.pdf · 1.14 With double thermostat C/Th/a/STB/RR/3/G 11/2 Different

Electrical Heaters

150191_Umschlag_Programm_GB.qxd:150829_Umschlag_Programm.qxd 13.08.2008 14:24 Uhr Seite 3

Product range overview

Screw-in heating elements (with tube elements)

1.1 Without control C/RK/3/G 1 1/2 Water

1.2 With thermostat C/Th/RK/3/G 1 1/2 Water

1.3 With thermostat C/Th/a/RK/a/G 1 1/2 Water

1.4 With run-dry protection C/RK/TRO/3/G 1 1/2 Water

1.6 With thermostat C/Th/i/INC/3/G 1 1/2 Domestic hot water

1.7 With double thermostat C/Th/STB/i/INC/3/G 1 1/2 Domestic hot water

1.9 Without control C/RE/3/G 1 1/2 Oil

1.10 With thermostat C/Th/RE/3/G 1 1/2 Oil

1.11 With thermostat C/Th/a/RE/3/G 1 1/2 Oil

1.12 With thermostat C/ThO/2/G 2 Oil

1.13 Without control C/RR/3/G 1 1/2 Different fluids

1.14 With double thermostat C/Th/a/STB/RR/3/G 1 1/2 Different fluids

Screw-in heating elements (with exchangeable ceramic element)

3.1 With thermostat O/Th G 2 Oil

3.3 Without control G 5/8 Water, oil, air

3.4 Without control G 1 Water, oil, air

3.5 Without control G 1 1/2 Water, oil, air

3.6 Without control G 2 Water, oil, air

Tank heaters

4.11 Tank heater Flexible EL heating oil

4.12 Tank heater G 2 EL heating oil

4.13 Tank heater Hydraulic oil Hydraulic oil

4.14 Tank heater Caustic soda solution Caustic soda

solution, water

4.15 Tank heater AdBlue AdBlue, water

Flanged heating elements

4.2 Flanged heating element DN 65 – DN 500 Water, oil, air

Immersion heating elements

5.1 Bath immersion heater Acids, bases

5.2 Bath immersion heater with thermostat Acids, bases

5.3 Z-shaped heating element Different fluids

5.4 Large immersion boiler element 1000 – 5000 W Different fluids

5.5 Large immersion boiler element 6000 – 15000 W Different fluids

5.6 Drum heater Different fluids

5.8 PTFE bath heater Space-saving Acids, bases

5.9 PTFE bath heater with thermostat Space-saving Acids, bases

HEL_Programm_Inhalt_GB.qxd:HEL_Programmubersicht.qxd 13.08.2008 14:27 Uhr Seite 1

Product range overview

Heating elements for room heating

6.1 Finned tube heating element Air6.3 Finned tube heating element with limiter Air6.3 Finned tube heating element with thermostat Air6.5 Switchgear cabinet heater Air6.6 Switchgear cabinet heater Air6.7 Heater fan Air

Ceramic heating elements (without jacket tube)

7.1 Longitudinal grooves Ø 15,5 Water, oil, air7.2 Longitudinal grooves Ø 26 Water, oil, air7.3 Longitudinal grooves Ø 37 Water, oil, air7.4 Longitudinal grooves Ø 47 Water, oil, air7.5 Helical grooves Ø 37 Water, oil, air7.6 Helical grooves Ø 47 Water, oil, air

Different heating elements

8.1 Heating plate8.3 High-power cartridge heater Tools8.4 Flat heating element Plane surfaces8.5 Ring heating element Cylindrical bodies

High-power tubular heating elements Ø 8.4 mm

9.1 Application, design, mounting, shaping9.11 Finned-tube heating element Ø 28 Air

Explosion-protected heating elements

10.1 Ex-Screw-in heating element Different fluids10.1 Ex-Flanged heating element Different fluids10.2 Ex-Level switch Different fluids10.3 Ex-Room heating element Air10.4 Ex-Temperature controller Air10.5 Ex-Finned tube heating element Air10.6 Ex-Finned tube heating element (stainless steel) Air

Controllers

12.1 Temperature controller To screw-in Different fluids12.3 Room temperature controller Air

Gas heaters13.1 Gas heater for temperatures up to 700 °C Gases

Continuous-flow heaters14.1 Flow tube with flanged heating elements DN 65 – DN 500 Water, oil, air


Product range

1.1G11/2 screw-in heating element

Model C/RK/3/G11/2

Application

Direct water heating.

Design

3 nickel plated copper tube elements,35 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protectionsystem.

Imm.length

mm approx.

175230330405520620770

200030004500600075009000

12000

0101 00710101 00810101 00910101 01010101 01110101 01210101 0131

Power

Watt approx.

Order No.

Surcharge for hood IP 65

Surcharge for brass screw cap IP 65

Surcharge for aluminium hood IP 65


Surcharge for brass screw cap IP 65

* See last page

1.2G11/2 screw-in heating element with thermostat, internally regulated

Model C/Th/RK/3/G11/2

Application


Design

3 nickel plated copper tube elements,35 mm unheated,G11/2 brass nipple,thermostat 0 to 120°C, differential gap 3 K,switching power 16 A to 400 Volt, 1 pin,bright-galvanized steel hood, IP 30 protectionsystem.

Imm.length

mm approx.

175230330405520620770

200030004500600075009000

12000

0102 00110102 00210102 00310102 00410102 00510102 00610102 0071

Power

Watt approx.

Order No.

Imm.length

mm approx.

190245345420535635785

200030004500600075009000

12000

0104 00110104 00210104 00310104 00410104 00510104 00610104 0071

Power

Watt approx.

Order No.

Imm.length

mm approx.

480450600600700700800

2000300045006000600075009000

0106 00110106 00210106 00310106 00410106 00510106 00610106 0071

0105 00110105 00210105 00310105 00410105 00510105 00610105 0071

PowerWatt

approx.

Thermostat

* See last page

1.3G11/4, G11/2, G2 screw-in heating element with thermostat, externally regulated

Model C/Th/a/RK/3/G11/4

C/Th/a/RK/3/G11/2

C/Th/a/RK/3/G2

1.4G11/2 screw-in heating element with run-dry protection

Model C/RK/TRO/3/G11/2

1.6G11/2 screw-in heating elementwithout thermostatModel C/i/INC/3/G11/2

with thermostat, internally regulatedModel C/Th/i/INC/3/G11/2

Photograph shows hood for IP 65 protection system

1.7G11/2 screw-in heating elementwith double thermostat, internally regulated

Model C/Th/STB/i/INC/1/G11/2

C/Th/STB/i/INC/3/G11/2

Application


Design

3 nickel plated copper tube elements,35 mm unheated,G11/4, G11/2, G2 brass nipple,thermostat 30 to 110°C, differential gap 5 K,switching power 16 A to 400 Volt, steel hood, IP 30 protection system.

* See last page

Application


Design

3 nickel plated copper tube elements,45 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system,run-dry protection, operating temperature 165°C(-30 K).

* See last page

Application

Direct heating of domestic hot water in steel enamelled pressure-type storage water heaterswith active anode, and other storage heatersexcept stainless steel.

Design

1 or 3 tube elements of special material,80 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system, only order no. 010600.. thermostat 0 to +120°C

ApplicationDirect heating of domestic hot water in steel enamelled pressure-type storage water heaterswith active anode, and other storage heatersexcept stainless steel.

Design1 or 3 tube elements of special material,80 mm unheated, G11/2 brass nipple,steel hood, IP 30 protection system,double thermostat with 5-85°C controller and110°C limiter.

* See last page

* See last page

Imm.length

mm approx.

480 2000 0107 0011

450600600700700800

300045006000600075009000

0107 00210107 00310107 00410107 00510107 00610107 0071

Power

Watt approx.

Order No.

C/Th/STB/i/INC/1/G11/2 to 2000 Watt, 230 V only

C/TH/STB/i/INC/3/G11/2

withoutOrder No.

withOrder No.

Imm.lengthmm

approx.

175230330405520620770

PowerWatt

approx.

200030004500600075009000

12000

Order No.ThreadG11/4

0103 10110103 10210103 10310103 10410103 10510103 10610103 1071


0103 00110103 00210103 00310103 00410103 00510103 00610103 0071

Order No.Thread

G2

0103 20110103 20210103 20310103 20410103 20510103 20610103 2071



Model C/RE/3/G11/2

ApplicationFor heating: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2

heat transfer oil, quenching oil, 2.3 W/cm2

fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2

Design3 steel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, bright-galvanized steel hood, IP 30 protection system.

ApplicationControlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2

heat transfer oil, quenching oil, 2.3 W/cm2

fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2

Design3 steel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, thermostat 0 to +120°C, bright-galvanized steel hood, IP 30 protection system.

Application

Controlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or similar, 1.5 W/cm2

heat transfer oil, quenching oil. 2.3 W/cm2

Design

3 steel-jacket tube elements, 35 mm unheated,G11/4, G11/2 or G2 brass nipple,thermostat 30 to 110°C, steel hood,IP 30 protection system.

ApplicationControlled heating of: surface loadFluids that do not attack steel. Hydraulic fluids or lube oil, 1 W/cm2

flowing heat carriers and 4 W/cm2

M and S heating oil.

Design2 steel-jacket tube elements, 40 mm unheated,G2 steel nipple, thermostat 0 to +120°C,differential gap 3 K, bright-galvanized steel hood,IP 65 protection system.

* See last page

1.10G11/2 screw-in heating elementwith thermostat

Model C/Th/RE/3/G11/2

* See last page

1.11G11/4, G11/2, G2 screw-in heating elementwith thermostat, externally regulated

Model C/Th/a/RE/3/G11/4

C/Th/a/RE/3/G11/2

C/Th/a/RE/3/G2

1.12G2 screw-in heating element with thermostat

Model C/RE/ThO/2/G2


Model C/RR/3/G11/2, unregulatedC/Th/RR/3/G11/2

with thermostat, internally regulatedC/Th/a/RR/3/G11/2

with thermostat, externally regulated


with thermostat and limiterModel C/Th/a/STB/RR/3/G11/2

with thermostat and run-dry protectionModel C/Th/a/TRO/RR/3/G11/2

Imm.length

mm approx.

455680880

1100

PowerWatt

approx.

1000150020002500

0109 00110109 00210109 00310109 0041

PowerWatt

approx.

0109 01210109 01310109 0141

Order No. Order No.

* See last page

* See last page

ApplicationHeating thin oils, aqueous solutions and fluids that do notattack stainless steel mat.-no. 1.4541. Heating air up to120°C. For air temperatures over 120°C, please ask forinformation.

DesignOrder no. 01130... 3 stainless steel tube elementsmat.-no. 1.4541, 35 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system; differences in Order No. 01131...for hood type, see 1.10, thermostat 0 to +120°C, 1 pin;differences in Order No. 01132... for hood type, see 1.11,thermostat 30 to 110°C, 3 pin.

ApplicationHeating chlorine-free water, weak acids and caustic solutions, surface load 2 W/cm2

Design3 stainless steel tube elements mat.-no. 1.4571,welded in, 35 mm unheated, G11/2 stainless steelnipple, mat.-no. 1.4571, plastic case, off-white,IP 65 protection system; Order No. 01140...thermostat +30 to 110°C and 115°C limiter;Order No. 01141... thermostat +30 to +110°C,run-dry protection 165°C.

* See last page

* See last page

Surface load1.5 W/cm2

150022503000

2.3 W/cm2

455680880

1100

3000450060007500

0109 02210109 02310109 02410109 0251

0109 03210109 03310109 0351

4.5 W/cm2

450060009000

6.5 W/cm2

Imm.length

mm approx.

455680880

1100

PowerWatt

approx.

1000150020002500

0110 00110110 00210110 00310110 0041

PowerWatt

approx.

0110 01210110 01310110 0141

Order No. Order No.

Surface load1.5 W/cm2

150022503000

2.3 W/cm2

Imm.lengthmm

approx.

290390460530

PowerWatt

approx.

700100012501500

0112 00110112 00210112 00310112 0041

PowerWatt

approx.

0112 01110112 01210112 01310112 0141

Order No Order No

Surface load1 W/cm2

2800400050006000

4 W/cm2

455680880

1100

3000450060007500

0110 02210110 02310110 02410110 0251

0110 03210110 03310110 0351

4.5 W/cm2

450060009000

6.5 W/cm2

Imm.length

mm approx.

455680880

1100

PowerWatt

approx.

1000150020002500

0111 10110111 10210111 10310111 1041


0111 20110111 20210111 20310111 2041


Order No.Thread

G2

Surface load 1.5 W/cm2

0111 00110111 00210111 00310111 0041

240455680880

750150022503000

0111 11110111 11210111 11310111 1141

0111 21110111 21210111 21310111 2141

Surface load 2.3 W/cm2

0111 01110111 01210111 01310111 0141

Imm.length

mm approx.

455680880

1100

PowerWatt

approx.

1350200027003500

0113 00110113 00210113 00310113 0041

Order No.

C/Th/RR/3/G11/2

0113 20110113 20210113 20310113 2041

Order No.

C/RR/3/G11/2

Order No.

C/Th/a/RR/3/G11/2

Surface load 2 W/cm2

0113 10110113 10210113 10310113 1041

455680880

1100

400080008000

10500

0113 01110113 01210113 01310113 0141

0113 21110113 21210113 21310113 2141


0113 11110113 11210113 11310113 1141

Electrical connection to 230/400 V three-phase current

Electrical connection to 3 x 400 V three-phase current

Imm.length

mm approx.

PowerWatt

approx.

Order No.

C/Th/a/STB/RR/3/G11/2

0114 10110114 10210114 10310114 1041

Order No.

C/Th/a/TRO/RR/3/G11/2


0114 00110114 00210114 00310114 0041

0114 11110114 11210114 11310114 1141


0114 01110114 01210114 01310114 0141

455680880

1110

1350200027003500

455680880

1110

400080008000

10500

Electrical connection to 230/400 V three-phase current

Electrical connection to 3 x 400 V three-phase current

Product range


Photograph shows hood for IP 65 protection system.


3.1G2 screw-in heating element with thermostat, internally regulated

Model O/Th/G2

3.3G5/8 (G1/2, G3/4) screw-in heating element

3.5G11/2 (G11/4) screw-in heating element

Model O/42

3.6G2 screw-in heating element

Model O/52

Application

Heating fluids that do not attack steel, hydraulic fluids or similar, surface load 1,6 W/cm2.

Design

Steel jacket with exchangeable ceramicelement, G2 brass nipple, thermostat 0 to +120°C,light alloy hood, IP 30 protection system,horizontal installation.

Imm.length

mm approx.

300400500600700800900

1000

PowerWatt

approx.

450600750900

1050120013501500

Order No.for

230 V

0301 00110301 00210301 00310301 00410301 00510301 00610301 00710301 0081

Order No.for

400 V

0301 01110301 01210301 01310301 01410301 01510301 01610301 01710301 0181

Imm.lengthmm

approx.

150250350500700900

11001300

Power(1.5 W/cm2)

Watt approx.

130200300400600750900

1100

Order No.

0303 00110303 00310303 00510303 00710303 00910303 01110303 01310303 0151

Power(2.5 W/cm2)

Watt approx.

200350500700

1000125015501850

Order No.

0303 10110303 10310303 10510303 10710303 10910303 11110303 11310303 1151

Imm.lengthmm

approx.

200400600800

1000120016002000

Power(1.5 W/cm2)

Watt approx.

400800

120016002000240032004000

Order No.

0305 00110305 00310305 00510305 00710305 00910305 01110305 01310305 0151

Power(2.5 W/cm2)

Watt approx.

6501300200026503300400053006600

Order No.

0305 10110305 10310305 10510305 10710305 10910305 11110305 11310305 1151

Imm.lengthmm

approx.

200400600800

1000120016002000

Power(1.5 W/cm2)

Watt approx.

5001000145019502450295039004900

Order No.

0306 00110306 00310306 00510306 00710306 00910306 01110306 01310306 0151

Power(2.5 W/cm2)

Watt approx.

8001650245032504100490065508150

Order No.

0306 10110306 10310306 10510306 10710306 10910306 11110306 11310306 1151

* See last page

Application

For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2

fluids of similar viscosity to water. 2.5 W/cm2

Design

Exchangeable ceramic element, G5/8 brass nipple, Ø 18 mm brass jacket tube, brass screw cap,IP 65 protection system, horizontal installation. Alsoavailable in G1/2 and G3/4.

* See last page

3.4G1 screw-in heating element

Imm.lengthmm

approx.

150250350500700900

11001300

Power(1.5 W/cm2)

Watt approx.

200350450650900

120014501700

Order No.

0304 00110304 00310304 00510304 00710304 00910304 01110304 01310304 0151

Power(2.5 W/cm2)

Watt approx.

350550750

11001550200024002850

Order No.

0304 10110304 10310304 10510304 10710304 10910304 11110304 11310304 1151

Application

For heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm²Fluids of similar viscosity to water. 2.5 W/cm²

Design

Exchangeable ceramic element, G1 brass nipple,Ø 28 mm brass jacket tube, brass screw cap,IP 65 protection system, horizontal installation.

* See last page

Application



Design

Exchangeable ceramic element with grounding circuit, G11/2 steel nipple, Ø 42 mm steeljacket tube, bright-galvanized steel hood, IP 30 protection system, horizontal installation.

Application



Design

Exchangeable ceramic element with grounding circuit, G2 steel nipple, Ø 52 mm steeljacket tube, bright-galvanized steel hood, IP 30protection system, horizontal installation.

* See last page Surcharge for brass screw cap IP 65

Surcharge for brass screw cap IP 65* See last page

4.1.1Tank heaterflexible installation

ApplicationMaintaining EL heating oil at correct temperature, toavoid faults due to wax separation. For tanks up to100.000 litres.Testing: TÜV (Technical Inspection Association)

DesignDN 150 steel flange, vertical oil-resistant cable, immer-sion depth 400 to 2.950 mm (adjustable), 3 steel tubeelements, surface load 4 W/cm2, temperature controller, safety temperature limiter and terminal box,IP 65 protection system.

* See last page

Imm. depthadjustable

mm approx.

550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950

Min.imm. depthmm approx.

210230250275300400

PowerWatt

approx.

30004500600075009000

10500

Order No.

0401 10110401 10210401 10310401 10610401 10410401 1051

130 x 94 x 58 mm display unit, IP 54 protectionsystem, with terminals and indicator lights.



Product range


Application

Maintaining EL heating oil at correct temperature, toavoid faults due to wax separation.

Design

G2 threaded nipple, vertical oil-resistant cable, supportwire, adjustable from 400 to 2.000 mm, 1 steel jackettube element, surface load 4 W/cm2, temperature controller, safety temperature limiter, power cable withprotection contact plug.

Application

Maintaining hydraulic fluid temperature at +15°C to+50°C in installations, machine tools, presses, lifts,etc. The tank heater is laid or placed in the fluid. Noscrews or flange attachments.

Design

Helical tube heating element 230 V, 250 W to 1000 W. Surface load 0.6 W/cm2 or 1.2 W/cm2.Temperature controller, 3-wire plastic cable. On request, 2 magnets for placing and removing themetal pick-up in the oil.

ApplicationMaintaining caustic acid solutions at a temperature of20°C, to avoid faults due to crystallization in the system. Low overall height allows heating of fluid solutions from alevel of 210 mm.

DesignDN 150 stainless steel flange mat.-no. 1.4571, caustic-solution-resistant vertical tube, 3 tube elements of specialmaterial, surface load 2 W/cm2, temperature controller setto maintain a caustic solution temperature of + 20°C, termi-nal box, IP 65 protection system.

Immersion depth according to customer`s specification.

4.1.2G2 tank heaterflexible installation

* See last page

4.1.3Tank heaterfor hydraulic fluid

4.1.4Tank heaterfor caustic acid solution

4.2Flanged heating element

Application

Heating fluids in hydraulic, lubrication, and heat transfer installations, water in storage tanks andsystems, chemical fluids.

Design

DIN 2527 steel flange, PN 16 to PN 100, U-shaped tube elements, installation length up to3.500 mm, in steel, copper, titanium, and various stainless steels. Also with exchangeable elements. Nominal widths up to DN 500 mm.

Thermostat 0 to 120 °C, differential gap 3 K, switching power 16 A to 400 V, 1 pin, lacquered steel hood, IP 30 or IP 65 protection system

TÜV inspection possible.

Complete continuous-flow heatersare also available.

Flange

DN

6510065

100125125150150200250200250

Imm.length

mm approx.

450450870670670870670870670670870870

2000300040004500600080009000

1200018000270002400036000

0402 00110402 00210402 00510402 00610402 00810402 01010402 01110402 01310402 01410402 01710402 01510402 0181

30004500600067009000

12000135001800027000405003600054000

0402 10110402 10210402 10510402 10610402 10810402 11010402 11110402 11310402 11410402 11710402 11510402 1181

Order No.

PowerWatt

approx.

Order No.

PowerWatt

approx.

Oil heating - Surface load


mm approx.

80 - 200080 - 200080 - 2000

PowerWatt

approx.

250500

1000

Order No.without

magnets

0401 30110401 30210401 3031

Order No.with

magnets

0401 30410401 30510401 3061


mm approx.

400 - 2000


100

PowerWatt

approx.

2000

Order No.

0401 2011

Surface load 1.2 W/cm2 for HLP

80 - 200080 - 2000

250500

0401 31110401 3121

0401 31410401 3151

Surface load 0.6 W/cm2 for HFC und HFD-R

80 - 200080 - 2000

250500

0401 32110401 3221

0401 32410401 3251

Surface load 0.6 W/cm2 for HFA

Lengthmm

approx.

to 2000to 2000to 2000


210230250

PowerWatt

approx.

150022503000

Order No.

0401 40110401 40210401 4031

Additional charge for greater immersion depths.Additional charge for run-dry protection.

The tank heater is also available in titanium.

ApplicationMaintaining caustic AdBlue at a temperature toavoid faults due to crystallization in the system.Low overall height allows heating of fluid solutionsfrom a level of 130 mm.

DesignDN 150 stainless steel flange mat.-no. 1.4571, caustic-solution-resistant vertical tube, stainless steel tube elementmat.-no. 1.4571, surface load 1.9 W/cm², temperature controller, welded construction, terminal box, IP 65 protection system.

Immersion depth according to customer`s specification.Controller adjusted according to customer`s specification.

4.1.5Tank heaterfor AdBlue

(Urea solution)

Lengthmm

approx.

to 2000to 2000


130130

PowerWatt

approx.

10002000

Order No.

0401 50110401 5021

Additional charge for greater immersion depths.Additional charge for run-dry protection.

1.5 W/cm2 2.3 W/cm2

6510065

100125125150150200200

400400770610610770610770610770

60009000

1200013500180002400027000360005400072000

0402 20110402 20210402 20510402 20610402 20810402 21010402 21110402 21310402 21410402 2151

1200018000240002700036000480005400072000

108000144000

0402 30110402 30210402 30510402 30610402 30810402 31010402 31110402 31310402 31410402 3151

Water heating - Surface load6 W/cm2 10 W/cm2

Product range


5.1Bath immersion heater

Tested and certified to VDE standard

ApplicationHelios bath heaters are particularly suitable forthe direct heating of:water, caustic solutions, acids, disinfectants, oilsand other fluids, which can support a surfaceload of 2.5 W/cm2.

DesignHelios bath heaters consist of an exchangeable230 V element, exchangeable protective tube andIP 65 hood with power cable.

The jacket tube material depends on the type offluid to be heated.

Technical advantages:

If glass or porcelain tubes break, the heating element can still be used.

The power cable can be arranged axially or radially by rotating the cap.

* See last page

5.2Bath immersion heaterwith thermostat

5.3Z-shaped heating element

5.4Large immersion boiler element

5.5Large immersion boiler element

ApplicationHelios bath heaters are particularly suitable for thecontrolled heating of: water, caustic solutions,acids, disinfectants, oils and other fluids, whichcan support a surface load of 2.5 W/cm2.

DesignHelios bath heaters with thermostat consist of a 230V heating element, the appropriate protective tube,thermostat 0 to +120°C with polypropylene protec-tive tube and the terminal box with power cable.All parts are exchangeable.

Tubelengthmm

300450600800

1000

Min. Imm. depth

mm approx.

250350450600800

PowerWatt

approx.

5001000150025003000

withoutOrder No.

0501 00110501 00310501 00510501 00710501 0081

withOrder No.

0502 00110502 00310502 00510502 00710502 0081

PowerWatt

approx.

1000130017002100250030003500400050006000

Shank Amm

approx.

400500600750850950

1050120015001800

Shank Bmm

approx.

300400400500500600600800800

1000

Order No.Steel

0503 00110503 00210503 00310503 00410503 00510503 00610503 00710503 00810503 00910503 0101

Order No.Stainless

steel

0503 10110503 10210503 10310503 10410503 10510503 10610503 10710503 10810503 10910503 1101

* See last page

ApplicationHung heating element. For heating fluids in largetanks and flat tubs.

Designhorizontal heated shank A,vertical unheated shank B, horizontal unheated shank, 200 mm long. Brass screw cap, IP 65 protection system, protective jacket tube of steel, stainless steel andtitanium. The jacket tube material depends on thetype of fluid to be heated.

* See last page

ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm2.DesignTube elements, Ø 8,4 mm, stainless steel, plasticscrew cap as handle, IP 65 protection system,power cable 3 x 1.5 W/cm2, with protection contactplug (not included from 4000 W), and adjustableretaining clamp (not included in 1000 W).only order no. 050520.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400 Volt, 1 pin.

ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm².

Design3 tube elements, Ø 8,4 mm, stainless steel, bright-galvanized steel hood, IP 30 protection system,with handhold.only order no. 050500.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400 Volt, 3 pin.

* See last page

* See last page

Thermostat

Special hard porcelain, Ø 46.5 mm

300450600800

1000

250350450600800

5001000150025003000

0501 10110501 10310501 10510501 10710501 1081

0502 10110502 10310502 10510502 10710502 1081

Engineering glass, Ø 46 mm

300450600800

1000

250350450600800

500750

100014001900

0501 30110501 30210501 30310501 30410501 3051

0502 30110502 30210502 30310502 30410502 3051

Teflon (PTFE), Ø 46 mm

300450600800

1000

250350450600800

5001000150025003000

0501 40110501 40310501 40510501 40710501 4081

0502 40110502 40310502 40510502 40710502 4081

Titanium, Ø 40 mm

300450600800

1000

250350450600800

5001000150025003000

0501 50110501 50310501 50510501 50710501 5081

0502 50110502 50310502 50510502 50710502 5081

Steel, Ø 42 mm

300450600800

1000

250350450600800

5001000150025003000

0501 60110501 60310501 60510501 60710501 6081

0502 60110502 60310502 60510502 60710502 6081

Stainless steel mat.-no. 1.4571, Ø 42.4 x 1.6 mm

Stainless steel mat.-no. 1.4539, Ø 42.4 x 1.5 mm

Quartz, Ø 46.5 mm please ask for information

Titanium, Ø 40 mm, with plastic screw cap – please ask forinformation.

Imm. depthmm

approx.

210300650650650650

Min.imm. depth

mmapprox.

608080

130130180

PowerWatt

approx.

100020002000300040005000

Thermostat

0505 20110505 20210505 20310505 2041

withoutOrder No.

withOrder No.

0504 00110504 00210504 00310504 00410504 00510504 0061

Electrical connection 230 V AC for powers up to 3000 W,electrical connection 400 V AC for powers from 4000 W.

Imm. depthmm

approx.

650650650650

Min.imm. depth

mmapprox.

80130130180

PowerWatt

approx.

600090001200015000

Thermostat

0505 00110505 00210505 00310505 0041

withoutOrder No.

withOrder No.

0505 10110505 10210505 10310505 1041

Electrical connection 3 x 400 V three phase current.

Product range


5.8PTFE space-saving bath heater

A

B

ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.

DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65 protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug with protection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket.

ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.

DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug with protection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket. Thermostat controlled range 0 to +100°C.

ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, water supply installations, switchgears.

DesignStainless steel finned tube, with 2 supports, 1 or 3stainless steel Ø 8.4 mm elements, bright-galvanizedsteel hood, IP 65 protection system, Pg 11 screw-incable connection with strain-relief clamp.

ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, etc.

DesignStainless steel finned tube, with 2 supports, stainlesssteel Ø 8,4 mm heating element, 230 V, bright-gal-vanized steel hood, IP 65 protection system, Pg 11screw-in cable connection with strain-relief clamp,with limiter.

without protective cage: max. case temperature 170°Cwith protective cage: max. case temperature 100°C

5.9PTFE space-saving bath heaterwith thermostat, externally regulated

B

6.1Finned-tube heating element

6.3Finned-tube heating elementwith limiter

Illus-tration

AAAAABBBBB

560830

101012401430560830

101012401430

320460430870870320460430870870

270450450200200270450450200200

1000200020002000200010002000200020002000

0508 00110508 00210508 00310508 00410508 00510508 01110508 01210508 01310508 01410508 0151

Min.imm. depth

mmapprox.

Imm.depthmm

approx.

Power

Wattapprox.

Width

mmapprox.

Order No.

Illus-tration

AAAAABBBBB

560830

101012401430560830

101012401430

320460430870870320460430870870

270450450200200270450450200200

1000200020002000200010002000200020002000

0509 00110509 00210509 00310509 00410509 00510509 01110509 01210509 01310509 01410509 0151

Min.imm. depth

mmapprox.

Imm.depthmm

approx.

Power

Wattapprox.

Width

mmapprox.

Order No.

Tube lengthmm approx.

500500750750

1000100015001500200020003000

5001000 •750

1500 •10002000 •15003000 •20004000 •6000 •

0601 20110601 20210601 20410601 20510601 20710601 20810601 21110601 21210601 21510601 21810601 2211

PowerWatt approx.

Stainless steelOrder No.


for garagesmax. case temperature 110°C.

500750

100015002000

500750

100015002000

0603 05110603 05210603 05310603 05410603 0551

0603 06110603 06210603 06310603 06410603 0651

1500 1000 0603 0311 0603 0321

PowerWatt

approx.without

Order No.

protective cagewith

Order No.

ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, etc.DesignStainless steel finned tube, with 2 supports, stainlesssteel Ø 8,4 mm heating element, 230 V, bright-gal-vanized steel hood, IP 65 protection system, Pg 11screw-in cable connection with strain-relief clamp,with thermostat.The continuous adjustable heating element tempera-ture from 50 °C up to 250 °C ensures the adaptationof the power to the heat requirement.

6.3Finned-tube heating elementwith thermostat


500750

10001500

1000150020003000

0603 04110603 04210603 04310603 0441

Also available with protective cage.

PowerWatt

approx.

Order No.

• Hood is separated (50 mm gap)

5.6Drum heater

ApplicationHeating fluids that do not attack steel or stainlesssteel. High-viscosity oils, grease, etc. that supporta surface load of 1 W/cm2, or low-viscosity oilsand fluids that support a surface load of 4 W/cm2.

Design2 tube elements, Ø 8.4 mm, steel or stainlesssteel, mat.-no. 1.4571, plastic hood, IP 65protection system. Also available with thermostat + 30 to + 110°C, differential gap 5 K, Ø 110 mmsheet metal hood, IP 30 protection system, withhandle.* See last page

Imm.depthmm

approx.

530810

Min.imm. depth

mmapprox.

250380

PowerWatt

approx.

7001000

withoutOrder No.

0506 00110506 0021

withOrder No.

0506 04110506 0421

Thermostat

Steel jacket, 1 W/cm2

530810

250380

28004000

0506 03110506 0321

0506 07110506 0721

Stainless steel jacket, 4 W/cm2

Product range


7.2Ceramic heating element Ø 26

ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.6 W/cm2


DesignCeramic element support Ø 26 mm, serrated, M4 terminal studs, IP 00 protection system,horizontal installation.

* See last page

* See last page




DesignCeramic element support Ø 37, serrated, M5 terminal studs, IP 00 protection system,horizontal installation.

Also available in Ø 31 mm.

* See last page




DesignCeramic element support Ø 47, serrated, M5 terminalstuds, IP 00 protection system,horizontal installation.

Also available in Ø 40, 45, 57 and 70 mm.

Imm.length mm

approx.

200400600800

1000120016002000

5001000145019502450295039004900

Imm.length mm

approx.

15025035050070090011001300

PowerWatt

approx.(1.6 W/cm2)

200350450650900

120014501700

Order No.

0702 00110702 00310702 00510702 00710702 00910702 01110702 01310702 0151

PowerWatt

approx.(2.7 W/cm2)

350550750

11001550200024002850

Order No.

0702 10110702 10310702 10510702 10710702 10910702 11110702 11310702 1151

7.1Ceramic heating element Ø 15,5



DesignCeramic element support Ø 15,5, serrated, M3 terminal studs, IP 00 protection system,horizontal installation.

Also available in Ø 13 mm.

Imm.length mm

approx.

15025035050070090011001300

PowerWatt

approx.(1.7 W/cm2)

130200300400600750900

1100

Order No.

0701 00110701 00310701 00510701 00710701 00910701 01110701 01310701 0151

PowerWatt

approx.(2.9 W/cm2)

200350500700

1000125015501850

Order No.

0701 10110701 10310701 10510701 10710701 10910701 11110701 11310701 1151

Imm.length mm

approx.

200400600800

1000120016002000

PowerWatt

approx.(1.7 W/cm2)

400800

120016002000240032004000

Order No.

0703 00110703 00310703 00510703 00710703 00910703 01110703 01310703 0151

PowerWatt

approx.(2.8 W/cm2)

PowerWatt

approx.(2.8 W/cm2)

6501300200026503300400053006600

Order No.

0703 10110703 10310703 10510703 10710703 10910703 11110703 11310703 1151

PowerWatt

approx.(1.7 W/cm2)

Order No.

0704 00110704 00310704 00510704 00710704 00910704 01110704 01310704 0151

8001650245032504100490065508150

Order No.

0704 10110704 10310704 10510704 10710704 10910704 11110704 11310704 1151

* See last page

6.5 6.6Switchgear cabinet heaters

A C

B D

6.7Heater fan

ApplicationMaintaining switchgear cabinets at the correcttemperature to prevent condensation.

DesignIllustration A Brass tube, Ø 18 mm, exchangeable

element, IP 30.Illustration B Light alloy profile, exchangeable

cartridge and flexible lead connections.Illustration C G5/8 screw-in heating element, Ø 18

mm brass jacket tube, IP 65.Illustration D Galvanized finned tube, Ø 38 mm,

IP 65.

ApplicationHELIOS heater fans are suitable for either transportable or stationary applications, and canbe used for heating both dry and humid spaces.

Design370 x 320 x 300 mm casing (3000 - 9000 W), 460 x 390 x 360 mm casing (15000 - 21000 W); electric heater, 4-position switch, temperature controller, temperature limiter, 1.5 m power cable.Electrical connection: 3.000 W at 230 V AC; 6.000W to 21.000 W at 230/400 V three-phase current.

Illus-tration

AA

BB

CCCC

D

500500

52 x 52 x 7552 x 52 x 75

200200500500

280

85190

60100

306085

200

100

0605 01110605 0121

0605 02110605 0221

0606 03110606 03210606 03310606 0341

0606 0421

Dimensionsmm approx.

Power Watt approx.

Order No.

PowerWatt

1500/30003000/60004500/90007500/15000

10500/21000

300/450400/600500/800800/1400800/1400

14/1921/2825/3226/3037/42

0607 00110607 00210607 00710607 00410607 0051

0607 90010607 9002

Air volumem3/h

Temperatureincrease K

Order No.

Dimensions

Wall bracketWall bracket (from 15000 W)

Product range


8.3High-power cartridge heater

Application

For heating tools, shapes and machine parts.

Design

Heating element, embedded in highly-compressedinsulation, nickel wire, insulated, 250 mm length, stainless steel jacket tube. Available diameters 6.5, 8,10, 12.5, 16 and 20 mm; please ask for information.

Application

Heating containers and tools to 200°C max.

Design

Heating element insulated with micanite plates, set inmetal sheet, with 200 mm insulated nickel wires.

For other sizes, please ask for information.

Application

Heating cylindrical shapes and tools to 200°C max.

Design

Heating element insulated with micanite plates, set inmetal sheet, with tensioning angle and 200 mm insulated nickel wires.


8.4Flat heating element

8.5Ring heating element

Lengthmm

approx.

100500

PowerWatt

approx.

70500

0804 00110804 0151

PowerWatt

approx.

0804 10110804 1151

Order No.

Order No.

Width 20 mm approx. Width 30 mm approx.100600

100500

140800

0804 20110804 2151

0804 30110804 3151


1000

100500

2001250

0804 40110804 4151

0804 50110804 5151


1500

Ømm

12,512,512,512,512,512,512,512,5

40506080

100130160200

160160200250250400500630

0803 06110803 06210803 06310803 06410803 06510803 06610803 06710803 0681

315315400500500630800900

0803 07110803 07210803 07310803 07410803 07510803 07610803 07710803 0781

PowerWatt

Lengthmm

PowerWatt

Order No.

Order No.

60x3060x5060x8080x3080x5080x80

100x30100x50100x80

220380500300420550360550850

0805 01610805 01810805 02010805 02110805 02310805 02510805 02610805 02810805 0301

PowerWatt

approx.

iØ x widthmm

approx.

Order No.

30x3030x5030x8040x3040x5040x8050x3050x5050x80

100180280150250350180300420

0805 00110805 00310805 00510805 00610805 00810805 01010805 01110805 01310805 0151

PowerWatt

approx.

iØ x widthmm

approx.

Order No.



8.1Heating plate

Imm.length mm

approx.

200400600800

1000120016002000

400800

120016002000240032004000

PowerWatt

approx.(2.8 W/cm2)

PowerWatt

approx.(1.7 W/cm2)

Order No.

0705 00110705 00310705 00510705 00710705 00910705 01110705 01310705 0151

6501300200026503300400053006600

Order No.

0705 10110705 10310705 10510705 10710705 10910705 11110705 11310705 1151

Imm.length mm

approx.

2004006008001000120016002000

5001000145019502450295039004900

PowerWatt

approx.(2.8 W/cm2)

PowerWatt

approx.(1.7 W/cm2)

Order No.

0706 00110706 00310706 00510706 00710706 00910706 01110706 01310706 0151

8001650245032504100490065508150

Order No.

0706 10110706 10310706 10510706 10710706 10910706 11110706 11310706 1151



DesignCeramic element support Ø 37 mm, with helical groove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.

* See last page



DesignCeramic element support Ø 47, with helical groove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.

ApplicationFor heating containers with fluids, tools, etc.

Design5 mm steel plate with tube elements, 230 V, varnished sheet steel casing and thermostat 50 to 300°C.


Also available with electronic temperature controland digital temperature display.

* See last page

Plate lengthmm

250400500600

Plate widthmm

250250300360

Power Watt approx.

600100015002400

Order No.

0801 00110801 00210801 00310801 0041

Product range


9.11Finned-tube heating element Ø 28

ApplicationHeating the air or gases in air heaters, shrink-filmovens, convection ovens, convection and defrosting heaters.

DesignHigh-power tube element, jacket tube with Ø 28 mm fins, steel or stainless steel, M 14 x 1.5 x 15 mm steel or stainless steel nipple.

For other dimensions, please ask for information.

Finned-tube heating elements are available up toa straight length of 3000 mm.

10.1-Screw-in heating element-Flanged heating element

with temperature controller and temperature limiter

Application

For heating non-flammable fluids, or heatingfluids with a flash point ≥ 55°C in open containers, where the fluids are not to be heatedabove flash point, in rooms where there is a risk of explosion.

Explosion protection type“Flameproof Enclosure” and “Increased Safety”

DesignCast iron housing, IP 54 protection system, G1 ½and G2 steel nipple or DIN 2527 steel flange,PN 16, C shape, Ø 8,4 mm tube element withstainless steel jacket, temperature controller andtemperature limiter, for temperature classificationsT1 to T6.

Screw-in elements with G2 thread are alsoavailable with G 1 ½ thread.

PTB_Certification for all heating elements, ATEX-Certification existent.

* See last page

PowerWatt

approx.

1000150020003000

InstalledLength

mm approx.

335460685885

0912 10410912 11010912 11610912 1221

InstalledLength

mm approx.

0912 21010912 21610912 2221

Order No. Order No.

Steel jacket (max. 400°C)

450675875

1000150020003000

335460685885

0912 30410912 31010912 31610912 3221

0912 41010912 41610912 4221

Stainless steel jacket (max. 550°C)

450675875

Bend with fins Bend without fins

Thread

G11/2

G11/2

G2

Imm.length

mm approx.

510640640

PowerWatt

approx.

75010001500

Order No.

1001 10211001 10311001 1051

Oil heating 1.5 W/cm2

G11/2

G11/2

G2G2

250415360640

1500250030006000

1001 30111001 30311001 30511001 3071

Water heating 6 W/cm2

Flange

DN

405080

125

Imm.length

mm approx.

620620930930

PowerWatt

approx.

1000150045009000

Order No.

1001 60311001 60611001 61411001 6191

Oil heating 1.5 W/cm2

405080

125

440940930930

30009000

1800036000

1001 80411001 81111001 81611001 8201

Water heating 6 W/cm2

Application

Heating water, oil and other fluids, fixed bodies byintegrating, clamping or casting in, air and gases.

Design

Heating element with M4 stainless steel terminal studs,embedded in highly compressed insulating material,protected by bendable metal tube of copper, steel,various stainless steels and titanium.

Mounting and integration with screw-nipples.

9.1 - 9.10High-power tubular heating element Ø 8.4Tube length up to 7.000 mm

* See last page

Tube lengthmm

320370490550690750800800840950

100010001070127013201500157020002500

PowerWatt approx.

500665

10001000150010001000150020001000132020002500300020003000400040005000

Surface loadW/cm2

8.69.39.78.49.65.85.48.1

10.24.55.68.49.89.76.28.1

10.38.07.9

Order No.230 V

0910 00110910 00310910 00410910 00610910 00710910 00810910 00910910 01010910 01110910 01210910 01310910 01410910 01510910 01710910 01810910 02010910 02210910 02410910 0251

Thread

M 14 x 1,5M 14 x 1,5M 14 x 1,5M 14 x 1,5G 1/2G 1/2

Lengthmm

101525401025

Collarmm

SW19SW19SW19SW19SW30SW30

Material

1.4305Br, St37, 1.4571Br, St37, 1.4571Br, St37, 1.4571

BrassBrass

For 1 tube end

Thread

M 14 x 1,5M 26 x 1,5M 26 x 1,5G 3/4G 3/4G 1G 1

Lengthmm73505050506060

Ømm20292929293636

Material

BrassBrassPlasticBrassPlasticBrassPlastic

M 26 x 1,5M 26 x 1,5M 26 x 2M 26 x 2G 3/4G 1

112115232518

Ø 32Ø 32Ø 32Ø 32SW32Ø 40

BrassBrass1.45711.4571BrassBrass

For 2 tube ends

G 1 18 Ø 40 BrassFor 4 tube ends

AccessoriesScrew cap, IP 65 protection system, with IT-gasket

Copper jacket

510510690800940940940940

12401390139013901390179017901790179020002000200022302230

250500

10001000335500

100015002000500750

15002000660

100020003000100020003000833

2500

2.34.56.45.41.52.34.56.86.71.52.24.45.91.52.34.56.72.04.06.01.54.5

0910 10110910 10210910 10410910 10610910 10710910 10810910 10910910 11010910 11110910 11210910 11310910 11510910 11610910 11910910 12010910 12110910 12210910 12310910 12410910 12510910 12610910 1271

Steel jacket

Product range


12.1Temperature controllerScrew-in

Can also be suspended.

ApplicationMaintaining fluids at constant temperature; flexible installation.

DesignIntegrated thermostat, switching power 16 A, 400 V,1 pin, G11/2 sensor with jacket of brass, stainless steel or polypropylene, hood, IP 65 protectionsystem.

from°C

0000

to°C

120120120120

200300500

1000

Order No.

1201 10611201 10711201 10811201 1091

Imm.lengthmm

Order No.

1201 00611201 00711201 00811201 0091

Brass

0000

120120120120

200300500

1000

1201 20611201 20711201 20811201 2091

Polypropylene

StainlessSteel

Temp.

Temperature controllerAdjustment

range °C

- 20 ... + 500 ... + 700 ... + 1000 ... + 1500 ... + 190

+ 40 ... + 290

2,52,52,53,85,07,5

1004 00111004 00211004 00311004 00411004 00511004 0061

Diff.gap K

Order No.

10.3

-Room heating element

10.4

-Temperature controller

10.5

-Finned-tube heating element

ApplicationHeating the air in workshops where there is a riskof explosion.


DesignBundle of either 3 or 6 tube elements, cast iron housing, IP 54 protection system, withvarnished protective cage, temperature controller and safety temperature limiter.

ApplicationAutomatic temperature control for room heaterswhere there is a risk of explosion.

Explosion protection type“Powder Filling” and “Increased Safety”

DesignSand encapsulation, IP 54 protection system case,temperature controller, 16 A switching power at400 V max.



DesignCeramic element, 230 V, in finned tube, cast iron housing, IP 54 protection system, withvarnished protective cage.

TemperatureClass

T2T2

T3T3T3

T3T3T3

T4T4T4

PowerWatt approx.

15003000

500800

1000

150020003000

500800

1000

Overall Lengthmm approx.

14501450

90012251450

122514502025

145012251450

Order No.

1003 20111003 2021

1003 00111003 00211003 0031

1003 00411003 00511003 0061

1003 10111003 10211003 1031

10.2

-Level switch

Photograph shows type for horizontal installation

ApplicationMonitoring and control of liquids in hazardousareas. The level switch ensures a switch-offin case of a level shortfall less than 50 mm.


DesignCast iron housing, IP 54 protection system,stainless steel flange DIN 2527, DN 65, PN 16,swimmer with bar magnet made of stainlesssteel.

Mounting position Order No.

1002 00411002 0051

HorizontalVertical

TemperatureClass

T2T2T2

T3T3T3

T4T4T4

PowerWatt approx.

61012802000

360780

1145

200360575


74012351840

74012351840

74012351840

Order No.

1005 00211005 00411005 0061

1005 00911005 01111005 0121

1005 01311005 01411005 0151

10.6

-Finned-tube heating elementof stainless steel



DesignCeramic element, 230 V, in stainless steel finned-tube, stainless steel housing, IP 54 protectionsystem.

TemperatureClass

T2T2T2

T3T3T3

PowerWatt approx.

61012802000

360780

1145


73512301835

73512301835

Order No.

1006 00511006 00611006 0071

1006 00811006 00911006 0101

Product range


Product range

12.3Room temperature controller

Photograph shows IP 65 protection system

ApplicationMaintaining air temperature by Heliosroom heating elements.For wall-fastening.

DesignSingle-pole double-throw switch in aplastic housing.

Application Helios gas heaters are used for heating non-explosive gases, for example air, watervapour, nitrogen etc., up to 700°C max., at up to 0.3 bar pressure.Heater fans (see paragraph 6.7.)

Types: a) Flange plate for installing in a rectangular building duct or convection ovenb) Air duct for flange-mounting onto a building fan or air ductc) Special shapes at customer request

Additional types: d) Air funnel for flange-mounting onto pipese) Insulating plug above or below the flange, for heat insulation at temperatures up to

200°Cf) Cooling zone between the insulating plug and connection case, at temperatures over

200°Cg) Connection case in IP 65 (IP 30 Standard)

Design: Flange or air duct of galvanized steel or stainless steel. 8.4 mm diameter tube elementof steel or stainless steel, mat.-no. 1.4541 or mat.-no. 1.4828, in versions with or with-out fins. Voltage, power, and switching sections at customer request. Regulation by temperature controller, limiter, PT 100 or thermocouples.

To prepare the system, we need the following information:type of gas heated : control type :gas volume : duct height :inlet temperature : duct width :outlet temperature : duct length (max.) :pressure : material :power : protection system :voltage : quantity :switching sections : special requests :

Application: Helios continuous-flow heaters are used for heating:a) demineralised water and ultrapure water for pharmaceutics, not too aggressive acids,

caustic solutions and other fluids that do not attack the stainless steels used by Helios GmbHb) Lubricating, heating, quenching, and hydraulic fluids, vegetable oils, water/glycol mixtures,

emulsions, and other fluids that do not attack steelc) Air, nitrogen, and other non-explosive gases up to 150°C max. For special air and gas heaters, see paragraph 13.1

Design: Helios continuous-flow heaters consist of 2 components:a) Flow pipe with counter flange, feed and discharge connections, draining, vent and support

stand (2 support stands for horizontal installation position).At customer request, the flow pipe can be fitted with a mineral matter retainer.

b) Flanged heating element as described in paragraph 4.2.

HELIOS continuous-flow heaters are made according to the "AD 2000" information leaflets,without TÜV inspection.

To prepare the system, we need the following information:type of fluid heated : voltage :volume flow rate (m3/h) : control type :inlet temperature : installation position: horizontal/verticaloutlet temperature : insulation required: yes/nopressure : material :power : quantity :

13.1Gas heater

14.1Continous-flow heater

Further product range

Integrated temperature controllerIntegrated temperature limiterAir heater, with explosion protectionTank heaters for chemical fluidsGate seal heaters, with flooding protectionRoller heatings

Protectionsystem IP 30



-20° to +30°C

+ 5° to +35°C

-15° to +15°C

1203 0111

1203 0121

1203 0141

ConsultationWe provide:

Heat requirement calculationHeat loss calculationHeating element selectionHeating element layoutMaterial selectionSuggestions for installationSuggestions for control systemsCircuit diagramsOperating and maintenance instructionsFactory test reports

Special adaptations

* These heating elements are available in other lengths, power ratings, voltages, and materials.

If in doubt, please ask your supplier for the maximum permissible surface load of the fluid concerned.

Control range Order No.

g

f

e

a

d

bc


Design and engineering

Heating wire winding machine

Tubular heating element assembly

Washing machine

Filling station

Quality control

HELIOS, your recognised reliable partner

Our CompanyEstablished in 1914, the HELIOScompany has grown into a reco-gnised manufacturer of electric heating elements. HELIOS is a now well-known name in electric heating appliances.

Continuous innovation, outstandingtechnical know-how, the highest quality standards, reliable service supported by a technically well-informed sales organisation, togetherwith the flexibility to satisfy the individual needs of our customers:these are the reasons for our success.

Total customer orientation is our company philosophy. We employ qualified personnel withyears of experience, specialised inproviding tailor-made solutions to heating problems.

Specially fabricated and customisedproducts form a substantial part of theservices we provide.

With more than 4000 sq. metres offactory floor, we have all the technicalresources needed to ensure a rationa-lised and flexible production.

The continuous quality controls thataccompany our production processguarantee that our heating elementsmeet the most demanding standards.

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Documents

150191 Umschlag Programm GB.qxd:150829 Umschlag Programmstatic.e-xina.com/products/oldx/files201654181768572143564.pdf · 1.14 With double thermostat C/Th/a/STB/RR/3/G 11/2 Different