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Being responsible is our foundation. We know that we have a responsibility towards the people who are Grundfos, towards the innovative soul of Grundfos as well as towards the surrounding world. Whatever we do, we make sure that we have a firm and sustainable basis for doing it. Thinking ahead makes the innovations possible. We encourage a certain Grundfos way of thinking which is founded upon the belief that everyone must contribute by using his or her judgement and foresight. We are looking for commitment and ideas in everything we do in order to make the best solutions. We think – and then we act. Innovation is the essence. It is the innovations that make Grundfos unique. We stand out because of our ability to constantly create new solutions to the ever-changing demands of the pump business. We meet every challenge and we are never afraid of taking the initiative – remaining true to our ideals calls for renewal. Innovation is the soul of Grundfos. GRUNDFOS INDUSTRY GRUNDFOS Management A/S Poul Due Jensens Vej 7 DK-8850 Bjerringbro Phone +45 8750 1400 www.grundfos.com/industry Sanitary processing Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 96 55 70 31 08 04 116928 Sanitary brochure 21/03/05 9:34 Side 1

116928 Sanitary brochure - Grundfosnotes€¦ · 116928 Sanitary brochure 21/03/05 9:34 Side 1. 3 2 Adding performance to the industry Grundfos is a leading international producer

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  • Being responsible is our foundation. We know that we have a

    responsibility towards the people who are Grundfos, towards the

    innovative soul of Grundfos as well as towards the surrounding

    world. Whatever we do, we make sure that we have a firm and

    sustainable basis for doing it.

    Thinking ahead makes the innovations possible. We encourage a

    certain Grundfos way of thinking which is founded upon the belief

    that everyone must contribute by using his or her judgement and

    foresight. We are looking for commitment and ideas in everything

    we do in order to make the best solutions. We think – and then we act.

    Innovation is the essence. It is the innovations that make Grundfos

    unique. We stand out because of our ability to constantly create new

    solutions to the ever-changing demands of the pump business.

    We meet every challenge and we are never afraid of taking the

    initiative – remaining true to our ideals calls for renewal. Innovation

    is the soul of Grundfos.

    GRUNDFOS INDUSTRY

    GRUNDFOS Management A/SPoul Due Jensens Vej 7DK-8850 BjerringbroPhone +45 8750 1400www.grundfos.com/industry

    Sanitaryprocessing

    Being responsible is our foundationThinking ahead makes it possible

    Innovation is the essence

    96

    55

    70 3

    1 0

    8 0

    4

    116928 Sanitary brochure 21/03/05 9:34 Side 1

  • 32

    Adding performanceto the industryGrundfos is a leading international producer of pumps and pump systems. We supplysome of the most reliable and cost efficient pumps, meeting virtually every need across adiversity of industrial applications. By carefully listening to our customers we continuallymake improvements to our pump solutions, which have given us a reputation as leaders in pump technology.

    The Grundfos Industrial Solutions label symbolises a broad approach to pump solutions.Whether it involves cleaning, dosing, water treatment, water supply, wastewater, cooling,boiler feeding, heating, fire protection, general or sanitary processing, Grundfos IndustrialSolutions is strongly committed to becoming the preferred supplier of pumps for your business.

    sanitary processingGrundfos produces pumps for a wide

    range of sanitary processes, such as

    food, beverage and pharmaceutical

    manufacturing. Our range of sanitary

    pumps in high-grade, rolled and/or

    forged stainless steel can be fitted

    with a variety of features, which

    enable them to adapt to various

    pumping tasks.

    general processingGrundfos supplies pumps for a wide

    range of general industrial processes,

    such as pumps for handling abrasive

    media, chemicals and particle-carrying

    liquids. Our CR pumps are available

    in countless configurations and

    materials, allowing them to adapt

    to almost any media.

    plant service systemsGrundfos is a full-line supplier of

    pumps for plant service systems.

    We produce pumps for every facility

    in the industrial water circuit:

    Delivering water to the plant, moving

    the water inside the plant to where

    it’s needed, e.g. for boiler feeding or

    cooling systems, and finally, leading

    the wastewater out of the plant to

    a treatment facility.

    116928 Sanitary brochure 21/03/05 9:34 Side 3

  • 4

    Adding Hilgeto Grundfos

    The Hilge Corporation has joined the Grundfos Group. This adds on anew set of competencies. Our product range now includes a variety ofsanitary pump solutions. These are primarily aimed at production withinthe food, beverage and pharmaceutical industries.

    The Hilge Company, founded in 1862 – is famous for its hygienic designand high-grade stainless steel sanitary pumps. Throughout history innovationand the desire to provide competitive pump solutions have been the drivingforce of Hilge. This is no different from Grundfos. Our history and traditionare built on that very same ambition. So adding Hilge to Grundfos onlymeans an even stronger desire to make state-of-the-art sanitary pumps.Given the vast development resources of Grundfos – we are confident thatthe combination of two so similar traditions will only amplify our commoneffort to produce even better solutions for our customers.

    =

    116928 Sanitary brochure 21/03/05 9:34 Side 5

  • 6

    Adding craftsmanshipto your sanitary process

    The sanitary industries face a challenge that goes beyond hygiene. In the field of producing food, beverage and pharmaceuticals the demandfor efficient, reliable and customised solutions is high. From the smallestpart to complete pump systems, the Grundfos range of sanitary pumpsis made to address these challenges.

    We take pride in offering sanitary pump solutions that can be customisedon request to meet any specific requirements our customers may have. At the same time, we embrace the need for optimum performanceand hygienic design.

    We appreciate the demand in the market for products that are repairand service-friendly. We show this by offering easy access to hydraulicparts and short downtime, which optimise the maintenance procedureduring production.

    coupling methods• Bloc

    • Close-coupled

    • Long-coupled

    • Adapta

    shaft seal• Single seal

    • Double,

    tandem seal

    • Double,

    back-to-back seal

    motor• Norm motor

    • Frequency-regulated

    (up to 7.5 kW)

    • Atex-approved motors

    • Stainless steel shroud

    foundations• Motor feet

    • Stainless steel

    or cast iron foot

    • Stainless steel

    combi-foot

    • Base plate

    • Vertical pedestal

    • Trolley

    connections• Threads DIN 11851

    • DIN flanges

    • Pipe threads

    • Sterile threads

    • Sterile flanges

    • Clamps (DIN, ISO, TRI)

    impeller• Semi-open

    • Two-channel

    • Closed

    • Free-flow

    =

    7

    Pump house and cover are assembled by means

    of a clamb ring. Further dismantling does not

    require special tools.

    116928 Sanitary brochure 21/03/05 9:34 Side 7

  • gap-free seal areasCorners and edges must be rounded

    off. Gaps, surface faults (cracks

    and scratches) must be avoided.

    Embossing and socket head screws

    should not be used.

    shaft sealShaft seals are mounted in an

    optimum position in the product

    flow to ensure lubrication, cooling

    and CIP and SIP capability.

    dead-endfree pump casing

    casing drainat lowest point

    98

    materials and surface finishAll pumps within the Grundfos sanitary range have been designed to meet the hygienic design criteria. The material we use is AISI (1.4404/1.4435)stainless steel, which is either cold-rolled and/or forged. This ensures ahomogeneous pore-free surface as opposed to cast material. Whererequired, fully drainable models are available (see examples below).

    Grundfos sanitary range is the result of more than 130 years of supplyinginnovative pumps with a hygienic design to the sanitary industry. All ourpumps match a series of national and international design standards, guidelines and regulations relating to materials as well as surface finishesof materials used.

    Adding excellenceto hygienic design

    Pumps for use in the sanitary industry all have one thing in common: They’re subject to strict standards. That’s why we push technology to thelimit in every way possible to achieve outstanding quality with regard tomaterials, surface finish and performance.

    shaft seals and connectionsDepending on the actual application and pumped media, single or doublemechanical shaft seals are available to secure trouble-free operation. Thedouble shaft seals can be supplied as “tandem” or “back-to-back” versions.The single mechanical shaft seals applied are inboard seals mounted in anoptimum position in the product flow to ensure lubrication, cooling as wellas CIP and SIP capability. Standard materials are carbon/stainless steel andEPDM – other materials are available on request.

    A variety of connection options are available, such as SMS, RIT, DIN, ISO,and TRIClover. Special sterile threaded fittings and flanges can be suppliedon request.

    1

    2

    3

    4

    1

    2

    4

    1

    Sand casting

    Precision casting

    Rolled steel

    surface finish

    certified performanceGrundfos’ sanitary pumps are certified by

    their hygienic design, and this acknowledge-

    ment complies with the particularly strict

    hygienic requirements within the food,

    beverage and pharmaceutical industries.

    EU Machine Guidelines

    GMP Rules and Regulations

    FDA Regulations

    EU Foodstuff Hygienic Guidelines

    DIN EN 12462 Biotechnology

    EHEDG – European HygienicEquipment Design Group

    QHD – Qualified Hygienic Design

    3A – Sanitary Standards

    3AO/3A1:

    Industrial/hygienic standard

    (Food & Beverage)

    Ra ≤ 3.2 mm

    3A2:

    Sterile standard

    (Sterile and pharma)

    Ra ≤ 0.8 mm

    3A3:

    Sterile standard

    (Sterile, pharma and high purity)

    Ra ≤ 0.4 mm

    1

    3

    =

    116928 Sanitary brochure 21/03/05 9:34 Side 9

  • 1110

    Adding sanitary processingto Grundfos Industrial Solutions

    maxanaPump type: End-suction

    process pump AISI 316, long or close-

    coupled – electronically controlled as

    option up to 7.5 kW

    Flow: 140 m3/h

    Head: 97 m

    Temperature: 95°C (150°C on request)

    • Industrial processes

    • Liquid transfer in breweries

    • Chemical and environmental systems

    euro-hygia®Pump type: Single-stage

    sanitary pump AISI 316L – electronically

    controlled as option up to 7.5 kW

    Flow: 130 m3/h (250 m3/h on request)

    Head: 75 m

    Temperature: 95°C (150°C on request)

    • Milk processing

    • Liquid transfer in breweries

    • WFI

    siplaPump type: Self-priming

    sanitary pump AISI 316L – electronically

    controlled as option up to 7.5 kW

    Flow: 90 m3/h

    Head: 50 m

    Temperature: 95°C (140°C on request)

    • Applications with high volume

    of air in pharmaceuticals

    • Scavenge pumping

    • Liquid egg pumping

    maxaPump type: End-suction

    process pump AISI 316 – electronically

    controlled as option up to 7.5 kW

    Flow: 800 m3/h

    Head: 97 m

    Temperature: 95°C (150°C on request)

    • Industrial processes

    • Liquid transfer in breweries

    • Water treatment systems

    ContraPump type: Multistage

    sanitary pump AISI 316L – electronically

    controlled as option up to 7.5 kW

    Flow: 55 m3/h

    Head: 170 m

    Temperature: 95°C (150°C on request)

    • Purification systems

    • Carbonation applications

    • Surface treatment applications

    Even though the sanitary industries have many aspects in common, such as the need for pumps that are specifically designed for their industrythere are still various areas that call for individual attention. Applicationrequirements can vary a great deal from company to company. E.g. dairies need pumps that handle liquids gently – if pumped too hard the fat molecules will break and the finished product will be damaged. The pharmaceutical industry requires pumps that are designed to pumpliquids that have to stay 100% sterile during production – e.g. WFI.

    Grundfos offers a wide range of pumps that can be applied in severalsanitary processes, such as mixing, distillation and cleaning. Our mainaim is to provide pumps and pump solutions that can handle mostprocesses within production of food, beverage and pharmaceuticals.

    116928 Sanitary brochure 21/03/05 9:34 Side 11

  • 1312

    Adding efficiencyto plant service systemsGrundfos is a full-line supplier of pumps to plant service systems. As youcan see on the picture we make pumps for every facility in the industrialwater circuit. We deliver the water into the plant. We move the waterinside the plant to where it’s needed, e.g. water for boiler feeding orcooling systems. Finally we lead the wastewater out of the plantto a cleaning facility.

    nbSingle-stage, close-coupled, end-suction pump – electronically controlled as option up to 22 kW

    Technical data:Flow, Q: max. 460 m3/hHead, H: max. 96 mLiquid temp.: -25°C to +140°COperat. pres.: max. 16 bar

    sp 4", 6", 8", 10", 12" submersible pump

    Technical data:Flow, Q: max. 470 m3/hHead, H: max. 670 mLiquid temp.: 0°C to +60°COperat. pres.: max. 60 bar

    bm/bme 4", 6", 8" booster module

    Technical data:Flow, Q: max. 260 m3/hHead, H: max. 700 mLiquid temp.: 0°C to +40°COperat. pres.: max. 80 bar

    tpSingle-stage centrifugal pump – electronically controlled as option up to 22 kW

    Technical data:Flow, Q: max. 4500 m3/hHead, H: max. 175 mLiquid temp.: -25°C to +140°COperat. pres.: max. 16 bar

    hsHorizontal split-case pump

    Technical data:Flow, Q: max. 3500 m3/hHead, H: max. 220 mOperat. pres.: max. 16 bar

    crMultistage centrifugal pump– electronically controlled asoption up to 22 kW

    Technical data:Flow, Q: max. 120 m3/hHead, H: max. 240 mLiquid temp.: -30°C to +120°COperat. pres.: max. 30 bar

    nkSingle-stage standard pump – electronically controlled as option up to 22 kW

    Technical data:Flow, Q: max. 2000 m3/hHead, H: max. 150 mLiquid temp.: -25°C to +140°COperat. pres.: max. 16 bar

    se1/sevSubmersible, SuperVortex or single channel wastewater pump

    Technical data:Flow, Q: max. 313 m3/hHead, Q: max. 45 mLiquid temp.: 0°C to + 40°C

    magna/upe series 2000Circulator pump, canned rotor - electronicallycontrolled

    Technical data:Flow, Q: max. 90 m3/hHead, H: max. 12 mLiquid temp.: +15°C to +110°COperat. pres.: max. 10 bar

    hydro 2000Complete pressure boosting systems – electronically controlled pump as option up to 22 kW. External frequency converter up to 90kW. Custom-built on request

    Technical data:Flow, Q: max. 540 m3/hHead, Q: max. 160 mLiquid temp.: 0°C to + 70°COperat. pres.: max. 16 bar

    116928 Sanitary brochure 21/03/05 9:35 Side 13

  • 1514

    Grundfos meets hygienicstandards at Lundbeck

    the right choiceWebCAPS is a computer-aided pump

    selection programme that gives you

    access to every bit of information

    relating to Grundfos pumps. Visit

    www.grundfos.com and click on

    WebCAPS. All you need to do is to

    enter your required flow and head

    and we'll then guide you through the

    selection and dimensioning process.

    getting it fastGrundfos is represented in more

    than 80 countries – so you can

    count on getting fast service no

    matter where in the world you are.

    We provide full service around the

    clock and because we’re always

    fully stocked you can rely on a fast

    and efficient service from us.

    being responsibleChoosing Grundfos as your preferred

    pump supplier means choosing a

    company that has high standards

    as to social and environmental

    responsibility. Our concern for our

    employees and the environment is

    evident in every aspect of our

    production and maintenance.

    documentationVia our website you can access

    information regarding Grundfos

    pumps. Here you’ll find detailed

    information including 3D technical

    drawings, installation manuals and

    technical documentation. Visit

    www.grundfos.com/industry

    Grundfos is more than just pump

    solutions. It’s over 50 years of accu-

    mulated expertise and technological

    insight. We’re your sparring partner in

    all matters concerning plant service

    systems and industrial processing.

    Grundfos has often pioneered pump

    technology and manufacturing

    techniques that have been adopted

    by various other pump manufacturers

    further down the line. At Grundfos,

    the pumps of tomorrow are planned

    for today.

    We’re constantly striving to make

    our pumps more user-friendly, reliable

    and energy-saving. This is to ensure

    that the environment as well as

    our customers benefit from our

    improvements. Grundfos pumps

    are manufactured according to strict

    standards. For years now, we’ve

    experienced a growing demand for

    pumps that are electronically

    controlled. As a result of this

    demand, Grundfos now offers a wide

    range of E-pumps (electronically

    controlled pumps) to our customers.

    This enables the user to adjust the

    performance so that it fits with a

    specific demand. This not only

    provides convenience for the user

    – it saves a great deal of energy, too.

    So when you are working with

    Grundfos you get more than just

    a pump.

    adding know-how to your industry

    H. Lundbeck A/S of Copenhagen, Denmark, is a market-leading pharmaceuticalcompany focusing entirely on finding new and effective therapies for centralnervous system (CNS) disorders. High focus is on hygiene in laboratoriesand production plants at Lundbeck.

    Every day research scientists use hundreds of test tubes, pipettes and otherlaboratory equipment, which are sterilised over and over again with watersupplied by Grundfos sanitary pumps. Likewise, the sanitary pumps satisfythe continuous demand for ample quantities of ultra pure water in the various stages of the production processes.

    Grundfos sanitary pumps have contributed to efficient water purification at Lundbeck for some years now. Lundbeck appreciates their hygienic design,high reliability and flexible installation. They work in perfect unison in thepurification processes, providing trouble-free operation and non-stopproduction of ultra pure water.

    “Grundfos has been a trusted supplier of Lundbeck for many years,and we highly welcome the implementation of Grundfos sanitary pumpsin our laboratories and production plants.”

    Per Heine Hansen

    Project Engineer, Utilities

    116928 Sanitary brochure 21/03/05 9:35 Side 15