10/10/2018

Products Solutions Services

Trust in quality

Focus on the Food & Beverage industry

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10/10/2018

From process

Trust in quality

to instrumentation

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10/10/2018

The 3 pillars of hygienic instrumentation

Trust in quality

The instrument should not effect the process

The instrument should not effect the cleaning

The process and the cleaning should not

effect the instrument

Hygienic instrumentation

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10/10/2018

Typical conditions for instruments in Food

• Cold standard is around 0°C, down to -80°C

• Hot 120°C production, Cleaning around 90°C, Sterilization up to 150°C

• Caustics around 2% between 55 and 90°C

• Acid below 1%, mostly cold use, can be up to 60°C

• Dust in silo areas and dry dosing

• Vibrations at any pipe due to pumps and valves

• Water and condensate anywhere anytime

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10/10/2018

Products Solutions Services

Hygienic Design

Ensuring food safety

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10/10/2018

Benefits of hygienic design

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• The safety and quality:

• Less danger or product mixing

• Less microbiological threats

• The costs:

• Time saving in phase shift operations more up time for production

• Less mixed phases less product losses, less waste load

• Less chemical use in CIP less direct costs and less waste load

• Lower temperatures needed to heat up really everything direct cost

• Faster cleaning more up time for production

• Research in the TUM* showed reductions in cleaning efforts of more then 30% if hygienic design is used

*Technical University Munich

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10/10/2018

Is this hygienic?

DRD Welding adapter

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JGSlide 7

10/10/2018

Trust in quality

Hygienic design and the impact on cleaning

Shadow Dead end zones

Extensions Reduction

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10/10/2018

Example: Microbiological danger in processes

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• What sizes are we talking about?• dirt • germs • bacteria

µm

-100

-90

-80

-70

-60

-50

-40

-30

-20

-10

-0

human hair100 µmBiofilm, made of fat,

solids, yeast70µm

Du

st

50

-60

µm

fat

bu

bb

les

2-1

2µ

m

Fin

ge

rpri

nt

10

µm

Yea

st

5-1

0 µ

m

Ba

cte

ria

1

-6 µ

m

Pro

tein

s 3

µm

E-C

oli

1

µm

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10/10/2018

Trust in quality

Organizations taking care of hygienic processes

• What has an effect?

• Material

• Surface

• Design, inside and housings

• Installation

European /American organizations

Cleanability Material Construction

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10/10/2018

Trust in quality

European certificates

• European Hygienic Engineering and Design Group founded in 1989.

• It is a consortium of:

• equipment supplier

• the food industry

• research institutes

• public health authorities

• Target is to improve the safety and performance of food plants

• by the use of dedicated equipment.

• The EHEDG supplies test for different purposes

• The most important is the one about clean ability

• This test is supplied in the Netherlands by the TNO

• Certified equipment is listed on the www.ehedg.org page

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10/10/2018

EHEDG Certification

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• EHEDG evaluates and certifies instruments for the food industry

• Cleaning

• Soiling

• Cleaning CIP

• Verification

• Inspection

• Certification

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10/10/2018

Hygienic Process connections

• Dairy Connection acc. to DIN 11851

• Aseptic connection acc. to DIN 11864

• SMS - connection

• DRD Welding adapter

• Varivent connections

• APV connections

• Welding adapter for Deltapilot S

• ++++

• Tri-Clamp acc. to DIN 32676/ISO 2852

• NEUMO BioConnect & Aseptic

• Welding adapter „F“ for Liquiphant

• Process connection DN 25 Ingold

• I - Line Clamp - Fitting ; Cherry Burell

• Rosemount/Foxboro tank spud

• KingGage / Anderson Tank Spud

• ++++

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10/10/2018

Example: Microbiological danger in processes

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Heating phase Cooling phase

Expansion Contraction

Microorganism

• O-Ring far from the process: • Danger of reservoirs for product and micro organisms.

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10/10/2018

Hygienic Construction: Seals

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Fixed by hand

Fixed by tools

gap

Weak points for hygienic

Milk pipe connection (DIN 11851)

Hygienic

T-ring screwing(ISO 2853)

centering

stop

no deep gap.

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10/10/2018

Trust in quality

Endress+Hauser hygienic design

• All hygienic rated sensors in Endress+Hauser follow the requirements of the named

standards and can be supplied with the relevant certificates

• We look for open, wide and well treated surfaces < 0,8µm

• 316L used as standard for wetted parts

• No dead corners, no edges

• We offer hygienic rated process connection

• We supply the necessary information for best installation positions

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Products Solutions Services

Core processes in the food and beverage industry

• Applications and instrumentation

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10/10/2018

Products Solutions Services

Raw material reception

• Monitoring volume flow and raw material

quality

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10/10/2018

Raw material reception

• Monitoring the quality and quantity of material flows in the process

starts from the moment the raw materials are received

• This area of the facility is of particular importance as it directly

influences calculation of the facility's output

• Efficient and extremely reliable measuring technology are thus

required in this area

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10/10/2018

Monitoring of volume- and mass flow

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t-mass F, I

Promass F,

A, I, E, H, S,

Dosimass

Prowirl W, F

Prosonic Flow

W, P, U, C

Proline –Simply clever

The transmitter platform meeting

your demands

Promag W, P, H,

Dosimag

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10/10/2018

Proline – Simply clever

Trust in quality

Data storage concept

Operation concept (HMI)

Seamless system integration

W@MHeartbeat Technology™

Web server

Simply unforgettable

Device operation and data access made easy

Device integration independent of fieldbus

technology

Simplicitythrough uniformity

For efficient life-cycle management

Reliable self-monitoring for all Proline measuring

technologies

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10/10/2018

Promag H 100 – the hygienic flow meter

Trust in quality

• Compact design for easy skid integration

• Seamless system integration

• Multi variable measurements of volume,

temperature and conductivity

• Meets all hygienic requirements (3A,

EHEDG)

• Temperature rating of 150 °C and process

pressure up to 40 bar

• High measuring accuracy

• CIP/ SIP cleanable

Promag H is the preferred sensor for applications with highest requirements in the food and life science industries. Best measuring performance even under harsh process and environment conditions is ensured by solid sensor design and edge cutting digital signal processing.

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10/10/2018

The new Picomag

DMA 15/20/25

DMA 50

–10 to +70 °C

2 free configurable outputs incl.

Measuring accuracy: ±2% o.r + 0.5% o.f.sRepeatability: ±0.2% o.f.s

Flow and temperature measurement

No service needed

Stocked product

Trust in quality

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10/10/2018

Innovative technology

Intuitive commissioning and operation via SmartBlue App

User-friendly and auto-rotatable display

Knock functionality

• Knock 1: Overview of configured parameters

• Knock 2: Change Bluetooth status ON

Trust in quality

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10/10/2018

Promass S 100 – the sanitary flow meter

• Multivariable flow measurement in compact design

• Measurement of mass flow, temperature and density

• Meets all hygienic requirements (3A, EHEDG)

• CIP/ SIP cleanable and piggable

• Easy installation without taking inlet and outlet

runs into consideration

• Ultra compact design foreasy skids integration with

IP69K rating

• Seamless system integration

Trust in quality

Promass S is the preferred sensor for the food and beverage industry. It is an industry-optimized sensor design capable of handling the stringent CIP/SIP processes offering one single instrument for multivariable measurement.

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10/10/2018

Trust in quality

Promass Q

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10/10/2018

Multi-Frequency Technology

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10/10/2018

Trust in quality

Applications for Promass Q

Food & Beverage

Density/concentration measurement

Milk loading/unloading

Ice cream and other “whipped” products

Starches/pastes/high viscous foods

Binders/soaps/detergents (LS)

Repeatability specification±0.025% “out of the box” without need for any optional calibrations.

Density specification±0.2 kg/m3 “out-of the box” without the need to purchase “Special Density Calibration” nor to perform a “Field Calibration”

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10/10/2018

Ceramax CPS341D pH Measurement

• Long-term stability over many years

• Hygienic design: Suitable for cleaning in place (CIP) and

sterilization in place (SIP)

• High mechanical stability due to pH-sensitive enamel

on a steel carrier

• Insensitive to soiling thanks to large pH measuring

surface

• Maximum process safety through non-contact inductive

signal transmission

• Enables predictive maintenance due to storage of

sensor and process-specific data

• Reduced operating costs due to minimized process

downtime and extended sensor lifetime

Trust in quality

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10/10/2018

Monitoring quality of raw material - Memosens

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• Inductive coupling between cable and sensor, no open contacts - no chance for moisture, salt bridges and corrosion.

• Bidirectional data transmission between sensor and transmitter. Transfer of energy to the sensor head by inductive principle

• Calibration data are stored in the sensor head directly, therefore allowing calibration in the laboratory.

• While operating, the sensor stores a numerous amount of different operational data in the sensor head for assessment and evaluation.

Inductive data transmission

Inductive energy transmission

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10/10/2018

Products Solutions Services

Storage management

• Level measurement

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10/10/2018

Storage management

• Good inventory management of raw materials and cleaning products

is key to the optimum control of production and supply

• The tanks must be equipped with reliable and accurate level

measuring instruments for this purpose

Trust in quality

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10/10/2018

The ideal solution for your measuring task

Trust in quality

Advantages 1GHz• Guided radar suitable for

applications involving foam and low dielectric constant values

• Interface measurement gas phase compensation, bypass applications

Advantages 6GHz• Strong condensate

generation, turbulences• Stilling well applications

Advantages 26GHz• Good focusing, suitable

for 90% of applications• Good in turbulences

Advantages 80GHz• Best focusing with 3°

emitting angle• Large measuring range

up to 125m• Highest accuracy up to

0.5mm (NMR81)

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10/10/2018

Level measurement measuring principle

Trust in quality

• Emission of ultrasound- or microwave-pulses

• Reflection of the pulses from the product surface

• Receiving of the reflected pulses

• Measurement of the Time of Flightcalculation of the distance between the deviceand the product surface by e

mit

tin

g

rece

ivin

g

00.40

2d = c

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Products Solutions Services

Micropilot FMR10/FMR20

Radar steps into new dimensions !

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10/10/2018

Micropilot FMR10/FMR20 – Features

• Compact design

• Thanks to Endress+Hauser invented direct emitting radar chip

• Full PVDF body

• Ingress protection class IP 66, 68 / NEMA4x, 6P (FMR20)

• Hermetically sealed housing and wiring

• Fully potted electronics

• Large variation for process connection

• Flush mounted via screw-in / slip-over flange

• Hanging with screw-in flange

• Ceiling-/ wall mounting, hanging

Trust in quality

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10/10/2018

Possibilities for configuration and communication

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• Password prompt

• Device info

first page after connection

all relevant information in one view

Wireless remote access via SmartBlue app

• Live list

indication of reachable devices

quick view on device status, measured value and Bluetooth® signal strength

BT signal strength

device identificationstatus

measuredlevel

devices in range

device information device

status

measured

values

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10/10/2018

Micropilot FMR52 – non-contact level measurement

• For level measurement in aggressive liquids or applications with

hygiene requirements

Trust in quality

WHG

FMR52 – For highest hygienic requirements

• Flush mounted and gap-free design according to ASME BPE (CoC)

• Parts in contact with the medium are FDA-listedaccording to USP Class VI

• Hygiene process connections

• Proven biological compatibilityfor Micropilot or Levelflex

• Process temperature -40…+200°C/-40…+392°F

• Process pressure -1…+16bar/-14.5…+232psi

• Max. measuring range: up to 60m/197ft

• Accuracy up to ±2mm/0.078inch

• K-Band 26GHz

FMR52

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10/10/2018

• For aggressive media

• Available with protective coating (PFA)

• Flange or hygienic process connection: PTFE clad

• All wetted parts welded gapless and out of FDA listed materials

• Measuring range up to 45m (148ft)

• Temperature: -50…+200°C (-58…+392°F)

• Suitable for CIP/SIP cleaning

• Process connections: flange from DN40, Tri-Clamp, 11851

• Protection class IP69K withstands cleaning with high pressure hoses

Levelflex FMP52 – guided wave radar measurement

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10/10/2018

Measurement signal reflections in solids

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Free emitted signal Guided wave radar signal

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10/10/2018

• FMB50

• Condensate resistant Contite

measuring cell

• For liquid and paste-like media in

open or closed containers and

unaffected by possible foam

formation.

Hydrostatic pressure measurement

• PMC51

• Exceptional long-term reliability

even in damp environments

• Dry, oil-free ceramic measuring

cell prevents contamination of

the process in the event of a

diaphragm rupture

• Membrane breakage detection

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10/10/2018

Contite measuring cell: Metal vs. Ceramic

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Differential sensor(absolute tight)

Membrane for atmospheric compensation

Reference air tube

Reference air tube

compensate atmospheric

pressure

Dehydration module

Trap for moisture

Inner spiral reference air capillary

Acts as water trap

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10/10/2018

Additional information available:

• Level

• Differential pressure

• Head pressure

• Sensor temperature

Try something better and new –Deltabar electronic dp!

Proven established technologyutilized in a new innovative way

The save differential pressure measurement

Trust in quality

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10/10/2018

Products Solutions Services

Production preparation

• Detection of levels

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10/10/2018

Production preparation

• Components are filled into the production containers in this section

of production

• Filling must be monitored precisely to ensure that the container does

not overflow and to prevent the pumps from running dry

• It may be necessary during this production step to check the quality

of the components online, e.g. with density or viscosity measuring

devices

Trust in quality

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10/10/2018

Switch portfolio

Trust in quality

FTL33 FTW33 FTL5xH

LiquiphantLiquipointLiquiphantLiquipoint

FTW23

Water-based media without build-up

All liquids with light build-up

All liquids also with strong build-up

All liquids with light build-up

Allrounder SwitchClassic SwitchEconomic Switch Modular Switch

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10/10/2018

Liquipoint FTW33 – measuring principle

Trust in quality

Conductive & CapacitiveReliability & User friendliness!

• Liquipoint FTW33 uses a combined measuring principle.

• The sensor can compensate build-up, even non-conductive up to certain limits

Electrodes 316Lwith PEEK isolation

Guard ring

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10/10/2018

Proven-in-use build-up compensation

Trust in quality

Liquipoint FTW33

Very good build-up compensation over the entire application range, no product specific adjustments needed!

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10/10/2018

Liquipoint FTW33 – measuring range

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Slide 50 JG

10/10/2018

Products Solutions Services

Thermal treatment

• Reliable measuring devices guarantee optimum

process safety

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10/10/2018

Thermal treatment

• Thermal processes such as pasteurization are critical production

steps requiring very accurate monitoring and observation

• Only quality measuring devices fitted with the latest technology can

guarantee a high product quality measuring reliability and optimum

process safety all at the same time

Trust in quality

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10/10/2018

iTHERM® TM411: Hygienic temperature sensors

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Slide 54 JG

10/10/2018

Loop re-calibration without QuickNeck

Trust in quality

Mobile calibration bath

PLC

100.02 °CReferenceThermometer

100.02 °C1. Open terminal head2. Detach connection cable 3. Detach and remove insert4. Attach cable again for loop calibration5. Recalibration in oil bath6. Re-install insert again in reverse order

Time and cost intensive process Long downtimes Risk of damages, false connections, loss

of mounting parts, risk of water ingress

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10/10/2018

Loop re-calibration with new iTHERM® QuickNeck

Trust in quality

Mobile calibration bath

100.02 °CReferenceThermometer

Massive time savings, less downtime Cost savings No risk of damages, loss of parts,

water ingress or connection errors

1. Remove insert w/o tools. Just turn the head by 90° and pull it out!

100.02 °C

PLC

2. Recalibration in oil bath3. Re-install insert again in reverse order

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10/10/2018

iTHERM® QuickNeck – Patent pending

Trust in quality

0%

50%

100%

Therometer withstandard neck tube

iTHERM® QuickNeck

Recalibration costs / time

>50% saving potential!

Saving potential (sample calculation Europe)

• Average saving per calibration: ~20 minutes• Hourly wage of technician: ~60 €

→ Savings per calibration: ~20 €/sensor

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10/10/2018

Cerabar PMP23: New hygienic pressure sensor

Trust in quality

• Fully welded sensors ensures highest hygienic requirements

• To ensure a safe and most effective yield of production, the

specific hygienic design and surface roughness fulfills all

hygienic requirements, proven by EHEDG and 3-A

• The Cerabar PMP23 offers compliance to

• Regulation (EC) No. 1935/2004 on materials

• TSE all materials are free from animal origin

• FDA

• Our quality system fulfills the Regulation EC 2023/ 2006

(GMP), Traceability is given

• Cleanabilty from outside is given with a IP69K version, also

Ecolab testing has been successful performed

• An easy and fast cleaning through CIP or SIP is possible

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10/10/2018

Memograph RSG45: Audit-proof data storage

• High degree of data security: tamper-proof data storage of heating

process data and personalized access authorization with electronic

signature (FDA 21 CFR 11)

• Providing documentary evidence of an intact process and proof of

product safety

• Integrated web server means that operation, visualization and curve

presentation are not only possible onsite. The data can be made

available to all authorized personnel within the company via the

Ethernet output.

Trust in quality

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10/10/2018

Products Solutions Services

Cleaning and disposal

• Cleaning production facilities and reducing

material waste

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10/10/2018

Cleaning and disposal

• To ensure safety, processing systems must be kept clean and free of

undesired microorganisms

• At the same time it is important to minimize product loss

• Every liter of milk that gets into the wastewater not only reduces sales

revenue but also leads to additional costs in wastewater treatment

Trust in quality

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10/10/2018

CIP system Layout

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Slide 62 JG

10/10/2018

Trust in quality

Conductivity measuring instruments

Applications:

• Clean in Place (CIP) control

• Phase separation

• Bottle cleaning

• Product monitoring

Electrolytic conductivity

Capability of a liquid to conduct current.

This depends on the quantity of ions in the

liquid.

Liquiline CM44x with Indumax CLS54D

Compact instrument Smartec CLD134

Compact instrument Smartec CLD18

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10/10/2018

Trust in quality

OUSAF11: Optical measurement

• Hygienic and CIP/SIP-resistant design for for food applications

such as phase separation, interphase detection, etc

• Flexible installation: immersion sensor for open tanks and basins,

insertion sensor with Triclamp and Varivent connections for pipes

and vessels

• Low-voltage lamp for a long service life and stable operation

• Robust stainless steel body and fouling-resistant sensor head

• Up to two sensors with graphical transmitter Memograph CM44P

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10/10/2018

Trust in quality

Optical measurement – measuring principle

Wavelength l

Absorbance

Spectrometer:

Concentration

Absorbance at specificwavelength

Photometer:

A = ε · c · OPL

Slide 65 JG

10/10/2018

Trust in quality

OUSAF11 optical measurement: Minimizing product loss

The milk specialist

OUSAF11 with CM44P

Applications

• Milk detection in CIP solutions• Phase separation milk/water• Product loss detection in effluent

• Product loss in the waste water causes a lot of costs

• Costs due to product loss and higher waste water treatment costs

• A milk loss detection in the different effluents helps to determine

the product loss faster

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10/10/2018

Products Solutions Services

Conclusion

• One partner for all your needs

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10/10/2018

One partner for all your needs

Trust in quality

• Products designed to be used

in hygienic applications

• Certificated hygienic design,

following EHEDG, 3A, FDA, EN 1935…

• A full basket of products compliant

to these international standards

• Single source instrumentation supply

for all areas, from utilities

and production to packaging

• Best support across the life cycle

from engineering right through

to calibration

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10/10/2018

Products Solutions Services

Thank you very much for your attention

One partner for all your needs

Slide 69 JG