Established in 2012. Capacity in terms of component 1to 6 kg. 1600 ton forging press (Russian) installed. 1000 ton forging press (national) installed

EMKAY FORGINGS PVT. LTDD-17, MIDC AMBAD, NASIK

Established in 2012.

Capacity in terms of component 1to 6 kg.

1600 ton forging press (Russian) installed .

1000 ton forging press (national) installed .

250 ton knuckle joint (Barnaval Russian make) Installed.

Fully finished parts (CNC).

Adopt latest technology like CNC circular saw, induction billet heater,

power press etc.

Total capacity per month : 400T

ISO 9001-2008 certified.

Company Profile

EMKAY FORGINGS PVT. LTD.

R.M. INSPECTION

R. M. STORAGE CUTTING HEATING

FORGINGTRIMMINGIN-PROCESS INSPECTION

HEAT TREATMENT & INSPECTION

SHOT BLASTING MPI TESTING PRE-MACHINING CNC

MACHINING

FINAL INSPECTIONDISPATCH

Process Flow Chart


We are Fully Equipped for Forging with

AMADA CNC Circular Saw for Cutting

Induction Billet Heater (500 Kw)

Induction Billet Heater (200 Kw)

1600 Ton Forging Press (Russian)

1000 Ton Forging Press (National)

250 ton knuckle joint (Barnaval Russian make)

150 Ton Press For Trimming/ Piercing – 2 Nos.

Electric Furnace for Normalising

Shot Blasting Machine

MPI Testing Machine

Technical Details For Manufacturing Facilities


We are Fully Equipped for Machining with

Lathe Machining setup for pre-machining

4 Nos. CNC Turning Centers (LMW Make) .



Fully equipped Lab.

Metallurgical Microscope with Image Analyzer installed

Jomney quench hardenability test apparatus

Muffle furnace

Rockwell hardness tester

Abrasive cut-off machine

Abrasive belt grinder

Double disc polishing machine

Tie up for following test with established agencies

Ultrasonic Testing

Optical Emission Spectrometer Testing

Tensile, Shear Stress Test etc. Mechanical Testing from NABL approved lab.



Digital Verniers Digital Height Gauge Vernier Calipers MPI Crack Detection Hardness Testing (Rockwell & Brinell) Gauges for CNC comp. Inspection.

Details For Inspection & Testing Facilities


Our Valued Customer

Mungi Engineers Pvt. Ltd. Chakan

Mosdorfer India Pvt. Ltd. Gonde

Nashik

Gajra Gears Pvt. Ltd


Shareen Auto Pvt. Ltd

Involute Technologies

Pvt. Ltd

CNC Circular Saw Machine


550 Kw Induction Billet Heater


1600t Forging Press ( Russian )


1000t Forging Press ( Russian )


250 ton knuckle joint (Barnaval Russian make)


Shot Blasting MachineEMKAY FORGINGS PVT. LTD.

Electric Furnace For NormalizingEMKAY FORGINGS PVT. LTD.

Testing Equipment's


Receive customer : Sample / Drawing

Generate own 3D Model & CAD Drawing & technical reviews

Calculate stock weight part weight and cost of raw material

Identify Manufacturing Input process & optimize

wt.

Calculate the cost of Production tools i.e Die, Fixture & Insp.

gaugesIdentify the production

tools required

Calculate the production volume in man-hours

Translate man-hours in cost

Add all costsSubmit Quotation

Techno commercial review & satisfying customer requirements

Finalise order

Handling Of EnquiryEMKAY FORGINGS PVT. LTD.

Receive Purchase order from customer

Designing Phase

CAD. CAM & Die DesignJig, Fixture & Insp. gauges

Design

Electrode & Die Manufacturing

Jig, Fixture & Insp. gauges Manufacturing

Forging of Sample Heat Treatment

Machining of ComponentFinal Inspection

Sample Dispatch to Customer

If any discrepancy

Approval Letter from Customer

Manufacture Pilot lot

Dispatch Pilot lot to Customer

Preparation Of Sample & Pilot LotEMKAY FORGINGS PVT. LTD.

EMKAY FORGINGS PVT. LTD.Component Gallery



EMKAY FORGINGS PVT. LTD.SHOPFLOOR

Thank YouEMKAY FORGINGS PVT. LTD.

www.emkayforgings.com

Documents

Established in 2012. Capacity in terms of component 1to 6 kg. 1600 ton forging press (Russian) installed. 1000 ton forging press (national) installed