www.pelfa.it

Smart IndustrySolutions

• A consolidate mechanical and steel structure manufacturing company

• Complete manufacturing process chain: from material procurement to final assembly, test commissioning and delivery

• 18000 m2 covered area

• 130 technicians, workers and employees

• Yearly production capacity 12500 tons

• Specialized in large and medium projects

Pelfa OverviewPelfa Overview

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• Revenue 30 M€/Year

• UNI EN ISO 9001 : 2008 (PELFA GROUP)

MELT SHOP:• Scrap bucket• Tilt frame• EAF Furnace

– Upper sheel– Lower sheel– Cooling pannel (copper and steel)– Elbow and roof

• Roof lifting system• Electrode arm, holder and column• Oxygen lance• Steel ladles up to 150 Ton• Ladle cars

Our Experience since more than 35 years

• Design and manufacture new plant or equipment• Revamping/Modernisation of an Existing Plants• Supply parts and components in small or large quantities on turn-key basis• Components and Spare Parts• Training and Consulting Services

EQUIPMENT FOR

ROLLING MILL:• Kick In / Kick Off• Reheating furnace

– Walkinghearts Furnace– Walking beam Furnace

• Rolling mill• Convertable rolling mill stands• Roughing stands• Cooling beds• Component and spare parts

SECONDARY METALLURGY:• Vacuum tank and cover• Vacuum cover lifting system• VD/VOD cover transfer car• Oxygen lance• Water cooling system• Platforms• Ladle Furnaces• Hydraulic and electric control system• AOD• Component and spare parts

CONTINUOUS CASTING:• Ladle turret and components• Moulds• Tundish• Ingot mould• Oscillating work bench• Casting segments• Segments with special rollers• Straightener units• Roller way• Cooling beds• Billet transfer• Casting cladded rolls• Shears• Component and spare parts

FORGING• Design and supply complete plant• Parts for presses and manipulator

HYDRO PLANTS• Hydro plant and equipment

CRANE•Gantry cranes•EOT cranes•Teeming cranes

Pelfa Group, the companies

EFFE FINANZIARIA SNC Holding

Fabbro Redento, Fabbro Indira

PELFA GROUP SRL

PELFA PCTI SRL

LMB SRL

C.S.P. SRL

Order and management acquisition Mechanical carpentry Cutting Oxyfuel Assemby Technical services, Administrative and marketing services

Technological Ordesr and management acquisition Manufacture own

Manufacture on cnc machine Machinery repairs

Carpentry Manufactures on cnc machinery

Fabbro Daniele Forgiarini Andrea

Fabbro Daniele Forgiarini Andrea

Fabbro Daniele Forgiarini Andrea

Bertino Alessandro

Stein W. Rudolf Ricardo Santana Nunez

Fiscal Offices: Plant Offices: Employees:

Departmens: Design;Production managment;Cutting; Welding;

Milan Buia110 personNdt; Pwht;Sandblasting PaintingAssembly

Board:

Fiscal andplant Offices: Employees:

Departmens:

100% Pelfa

Buja40 personMachining Dimensional inspection

Board:

Fiscal Offices: Plant Offices: Employees:

Departmens:

80% Pelfa

BresciaCuneo40 personCutting Welding Machining Sandblasting Painting Assembly

PARTNERS and RESPONSABILITIES

MAIN CUSTOMER

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Key Facts

• Core Business

• Sales

• Staff

• Area of shops

• Max. lifting capacty

• Max hight

• Weld Thickness

Design and manufacture management of heavy machined steel

structures and components for steel mill industry.

up to 40 MLN € 190 person

35.000 m² (covered), Tot. Over 80.000 m² up to 100 tons /

pieces

10 mt under the crane hook up to 450 mm

WORKING AREAS

CUTTING

BENDING ASSEMBLING

MACHINING

ASSEMBLY

PAINTING

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TECHNICAL OFFICE

HEAT TREATMENT

DIMENSIONAL INSPECTION

WELDING / NDT

Workshop Drawings

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Technical AreaTechnical Area

GAS CUTTING: 3.500 m2 AREA

Cutting equipment

GAS:PLASMA:

Max. cutting thickness 450 mmMax. cutting thickness 20 mm

• 100% Material traceability• Material certificate 3.1 or 3.2

• Stock of plate for quick job startup(Ex: S355J2 from Thk. 5 to 200mm, S460ML, S690QL)

• 100% Qualified supplyer• Materials puarchased directly from

rolling mills.

Oxygen Cutting

• Area 3500 m2

• Reduction of scrap wastes

• Productivity 700 tons/month

• Gas cutting equipment – Max thickness 400 mm

• Plasma cutting equipment – Max thickness 50 mm

• Material stock 1000 tons approx.

• Edge machining (bevels for welding joints)BACK

Working AreasWorking Areas

Forming and welding

• Area 5000 m2

• Welding Procedure Specification

• Qualified Welders EN 287-1

• Certified Welding Equipment

• Productivity 800 tons/month

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Working AreasWorking Areas

WELDING5.000 m2 AREA

Quality system according:EN 1090‐2 (EXC4), UNI EN ISO 3834‐2, EN 15085 CL.1

Spiral caseunder tack weld

Procedure•Welding ProcedureSpecification•EN ISO 15614‐1(MIG/MAG, TIG, SAW)

Equipment•More than 50 Weldingmachine•3 Submerged Arc•All calibrated weldingequipment

NDT•Personnel Qualified EN473– Level. 2 and SNTC•VT – Level 2•LP – Level 2•MT – Level 2•UT – Level 2•RX – Level 2•All calibrated equipment

Consumables•Welding wireCertified 3.1 CE

Bottom part of furnace

Overlay Welding

Welders•Qualified personnelaccording EN 287‐1

Heat Treatment

• Furnace dimensions 9000 (Length) – 9000 (Wide) – 6000 (Height)

• Max Capacity 10 tons

• Heating rate 0÷160°C/h (programmable)

• Cooling rate 0÷80°C/h (programmable)

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Working AreasWorking Areas

Machining and Dimensional Inspection

• Area 3500 m2

• Crane capacity 100 tons

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Working AreasWorking Areas

Sandblasting and Painting

• Area 500 m2

• Modern technological equipment application of various blasting materials

• Coating airless or conventional

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Working AreasWorking Areas

Assembly

• Area 5500 m2

• Medium and large pre-assembly and assembly operations

• Mechanical assemblies

• Pneumatic system assemblies

• Electric and oiling system assemblies

• Max height 10 m

• Max weight lifting 100 tons

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Working AreasWorking Areas

Assembly

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Packing and Delivery

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Quality and Certifications

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Quality and SafetyQuality and Safety

Working Areas

CNC Machine (big)

CNC Machine (small)

Office

Organization

C.D.A.Forgiarini AndreaBertino Alessandro, Fabbro Daniele , Fabbro Redento

DepartmentProduction Quality manager

Technical managerCnc small Machine 

Technical managerCnc big machine 

Technical Office

Technical manager Office  CAD/CAM‐

Administration Office

• 3500 m2 covered area

• 35  technicians, workers and employees

• Yearly production capacity 100 tons

• Revenue 4 M€/Year

• Specialized in large projects

Overview

L.M.B. is a consolidated company for mechanical processing operating with CNCmachines. It works from 2003 in Buja (Ud) in partner with Pelfa Group.It’s specialized to realizes mechanical components in the siderurgic and hidroelectricfield.

Key of success:

• Big area characterized by modern technology of machinery and equipment

• Qualified workers supported by a valid and flexible structure to meet the customers specific needs

• Consolidated know‐how and constant renovation of the machine tool park

• High quality level for all products manufactured checked with tests and control by quality office on site

TORNIO PARALLELO – COMEV 200P RETTIFICA TANGENZIALE – ALPA RTL 1000

STOZZATRICE – CAMS SACTE 300

TRAPANO – OERLIKON DKF7B MACCHINA DI MISURA TRIDIMENSIONALE ‐ POLI

TORNIO CNC – MORI SEIKI SL‐25 TORNIO CNC – DAEWOO PUMA 400L

TORNIO CNC – CMT URSUS TCH 900

TORNIO CNC – TACCHI HD 390 L

TORNIO CNC – WMW CNC – TORNIO VERTICALE ‐MORANDO KM 25

TORNIO PARALLELO ‐ 500X6000 TORNIO PARALLELO – GMG AP 360

ALESATRICE ‐ PBR ACC 110 FRESA ALESATRICE – CME FST 40 FRESATRICE – DEBER BTM 2500 FRESATRICE – DEBER DYNAMIC 2

FRESATRICE – MECOF CS 8 CENTRO DI LAVORO – MAZAK VTC 16 CENTRO DI LAVORO – RMT COMPAK 11 P

CENTRO DI LAVORO – SIGMA MISSION 

CNC – TORNIO VERTICALE BERTHIEZ FRESATRICE ‐ ZAYER THERA  FRESATRICE ‐ ZAYER GMCU 14000 

FRESATRICE ‐ ZAYER ZPU 2000 AV  ALESATRICE ‐ PAMA AC 125

ALESATRICE ‐ PAMA FT 160

ALESATRICE ‐ WOTAN RAPID 1

Parco macchine

Sales Network

Sales and MarketingSales and Marketing