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Supply Chain Operations MAKING AND DELIVERING

Supply chain operations (Making and Delivering)

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Supply chain operations (Making and Delivering)

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Page 1: Supply chain operations (Making and Delivering)

Supply Chain OperationsMAKING AND DELIVERING

Page 2: Supply chain operations (Making and Delivering)

SC Operations

Plan

Source

Make

Deleviry

Page 3: Supply chain operations (Making and Delivering)

Product Design (Make) Fewer parts, Simple Design, Modular Construction from generic sub-assemblies.

Supply chain Role: ◦ Flexible◦ Responsive◦ Efficient

Page 4: Supply chain operations (Making and Delivering)

Complicated Product Design

Page 5: Supply chain operations (Making and Delivering)

Simple Product Design

Page 6: Supply chain operations (Making and Delivering)

Product with high responsiveness and competitive cost

Manufacturing

Procurement

Design

Page 7: Supply chain operations (Making and Delivering)

Production Scheduling (Make) The Goal is to use available capacity (Equipment, labor, Facilities) in the most efficient and profitable manner.

Page 8: Supply chain operations (Making and Delivering)

High Utilization Rates

High levels of Customer Service

Low levels of inventory

Objectives of Production Scheduling

• Long production runs, • Centralized Manufacturing • Distribution Facilities

• Many short production runs• High inventory levels

• Short Production runs• JIT Delivery of raw materials

Page 9: Supply chain operations (Making and Delivering)

Scheduling a multi-product production facility

Determine the economic lot size for the

production runs of each product

Set the right sequence of production

runs for each product

Scheduling1

2

3 6

5

4 8

9

9

Page 10: Supply chain operations (Making and Delivering)

Run out time R= P/D

R= run out time P= number of units of product on hand D= product demand in units for a day or week

Page 11: Supply chain operations (Making and Delivering)

Facility Management (Make) All facility management decisions happen within the constraints set by decisions about facility locations.

Decisions in three areas :

1. The role each facility will play

2. How capacity is allocated in each facility

3. The allocation of suppliers and markets to each facility

Page 12: Supply chain operations (Making and Delivering)

Order Management (Deliver) Process of passing order information from customers back through the supply chain from retailers to distributors to service providers and producers

CustomerRetailers

Distributer

Service Provider

Producers

Page 13: Supply chain operations (Making and Delivering)

Four Rules of Efficient Order Management1. Enter the order Once and Only Once

◦ once—Capture the data electronically as close to its original source as possible and do not manually reenter the data as it moves through the supply chain.

2. Automate Order Routing◦ Manual intervention should be minimized for the routing and filling of routine orders.

3. Make order status Visible◦ Let customers track their orders through all the stages from entry of the order to

delivery of the products.

4. Use integrated Order management systems

Page 14: Supply chain operations (Making and Delivering)

Delivery Scheduling (Deliver) The delivery scheduling process works within the constraints set by transportation decisions.

Page 15: Supply chain operations (Making and Delivering)

Types of Delivery Scheduling 1. Direct Deliveries2. Milk Run Deliveries

1. The savings matrix technique2. The generalized assignment technique

Page 16: Supply chain operations (Making and Delivering)

Direct Deliveries

Location

Location

Page 17: Supply chain operations (Making and Delivering)

Milk Run Deliveries

Originated Location Location

Location

Location

Location

Location

Location

Location

OR

Page 18: Supply chain operations (Making and Delivering)

Delivery Sources1. Single product locations2. Distribution centers

Page 19: Supply chain operations (Making and Delivering)

Single product locations

Location

Location

Location

Customer

Page 20: Supply chain operations (Making and Delivering)

Distribution centers

Location

Location

Location

Center Customer

Crossdocking

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Page 22: Supply chain operations (Making and Delivering)

Thanks