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An ISO 9001 : 2008 Certified Company www.kkichains.com MANUFACTURER & EXPORTER

Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

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Page 1: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

An ISO 9001 : 2008 Certified Company

www.kkichains.com

MANUFACTURER & EXPORTER

Page 2: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

About UsAbout Us

Chains are a crucial part of industry where bulk material handling is done by conveyors & elevators. We are pleased

to offer you our products which are well known for their strength, performance and rugged dependability under the

most arduous operating conditions. The products are well known for zero percent breakdowns during services and

are therefore in regular demand by a large number of Sugar Mills, Cement Plants, Fertilizer Plants, Paper Plants, Milk

Plants, Original Equipment manufacturers etc. All over India.

We manufacture all types of high grade Malleable Iron, Forged and Alloy Steel, Fabricated Chains, Cane Carrier,

Bagasse Carrier , Rake Carrier, Intermediate Carrier, Block Forged type Chain along with Slats, Cast Iron & Cast

Steel Sprockets.

The State of the art manufacturing facility as located at Focal Point, Industrial City, Jalandhar. The plant is equipped

with modern machines to provide world-class quality products to our customers in the shortest possible time. The

plant covers an area of around 5000 S.q Mtrs.

We, at Kay Kay Industries feel proud

to introduce ourselves as one of the

oldest and leading manufacturer of all

kinds of high grade Malleable Iron,

Forged and Alloy Steel fabricated

Chains, Slats, C.I & C.S Sprockets for

conveyor & elevators.

Page 3: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Quality PolicyQuality Policy

We, at KAY KAY INDUSTRIES Commit ourselves to supply

products meeting specified and implied requirements of the

customers so that supplies made perform well during service.

We also commit to make continuous improvements in

Technology, manufacturing processes and the services to

enhance the customer’s satisfaction”

Due to our adherence to ‘exemplary quality', to provide

products which meet customer's specifications and our

continuous efforts to upgrade our manufacturing techniques

and to provide healthy atmosphere to our workers, we have

been awarded by the prestigious ISO 9001:2008 by TUV

Nord Germany.

Page 4: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

CertificatesCertificates

Page 5: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

1. Block Forged Chains

2. Cane Carrier Chains

3. Sugar Bag Stacker/Sugar Elevator

4. Forged / Malleable Inter-Mediate Carrier Chains

5. Feeder Table Chain

6. Bagasse Carrier Chains

7. Slats

8. Travelling Grate Chain

9. Conveyor & Elevator Chains for Food Processing Industry

10. Sprocket

Page 6: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

CHAIN PITCH (MM)

PIN BUSH BREAKINGLOAD IN KGF.

DIA (MM) LENGTH (MM) DIA (MM) LENGTH (MM)

101.6 18 68 20,000

142 25 89 31 29.5 40,000

150 28 104 36 30 50,000

200 32 110 38 32 60,000

229 32 132 38 32 60,000

229 32 108 40 40 75,000

300 45 180 57 50 1,00,000

1 BLOCK FORGED CHAINS

Page 7: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

CHAIN PITH (MM)

SIDE LINK PIN BUSH ROLLER BREAKINGLOAD IN

KGF.

WIDTH(MM)

THICK NESS(MM)

DIA (MM)

LENGTH (MM) DIA (MM)

LENGTH (MM)

DIA (MM)

LENGTH (MM)

WITHOUT NUT

WITH NUT

150 60 8 23 82 101 30 52 75 35, 38 20,000

150 60 10 23 92 115 30 56 75 35 30,000

152.4 65,75 12,40,60 25, 28 101 125 33,34 61 75,76 35 40,000

200 75 16 30 120 145 38,40 62,69 88,90 35 60,000

229 75,80 16,18 30,32 151 176 40,42 69,72 90,95 38 80,000

2 CANE CARRIER CHAINS

Page 8: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

3 SUGAR BAG STACKER /

SUGAR ELEVATOR

Page 9: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

CHAIN NO. ASSEMBLED PITCH (MM) AVERAGE ULTIMATE

5174 E4 60.0 10250

901 E43 80.0 11350

901 E44 80.0 11350

902 E43 75.4 11350

902 E44 75.4 11350

907 E51 80.5 11350

4 FORGED / MALLEABLE INTER-MEDIATE

CARRIER CHAINS

Page 10: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

5 FEEDER TABLE CHAIN

CHAIN PITCH (MM)

SIDE LINK PIN BUSH ROLLER BREAKINGLOAD IN KGF.

WIDTH (MM)

THICK NESS (MM)

DIA (MM)

LENGTH(MM)

DIA (MM)

LENGTH (MM)

DIA (MM)

LENGTH (MM)

150 60 8 23 82 30 52 75 35 20,000

150/152.4 60 10 23 92 30 56 75 35 30,000

150/152.4 65 12 25 101 33 61 75 35 40,000

152.4 75 12 26 108 38 60 88 35 50,000

200 75 16 28 142 38 69 88 35 60,000

Page 11: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

6 BAGASSE CARRIER CHAINS

Page 12: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur ProductsBAGASSE CARRIER CHAINSSpecifications

CHAIN PITCH (MM)

SIDE LINK PIN BUSH ROLLER BREAKINGLOAD IN

KGF.WIDTH (MM)

THICK NESS (MM)

DIA (MM)

LENGTH(MM)

DIA (MM)

LENGTH (MM)

DIA (MM)

LENGTH (MM)

102 55 10 18 95.25 25.4 50 37 29 28,000

150 60 8 23 82 30 52 75 35 20,000

150/152.4 60 10 23 92 30 56 75 35 30,000

150/152.4 65 12 25 101 33 61 75 35 40,000

152.4 75 12 26 108 38 60 88 35 50,000

152.4 75 16 28 142 38 69 88 35 60,000

200 75 16 30 125 40 69 90 35 60,000

229 80 13 30 136 40 66 95 38 60,000

229 80 16 30 150 40 72 95 38 70,000

229 80 18 32 157 42 76 95 38 80,000

Page 13: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

7 SLATS

Page 14: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

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Our ProductsOur Products

8 TRAVELLING GRATE CHAIN

CHAIN PITCH (MM)

SIDE LINK PIN BUSH ROLLER BREAKINGLOAD IN

KGF.WIDTH (MM)

THICK NESS (MM)

DIA (MM)

LENGTH(MM)

DIA (MM)

LENGTH (MM)

DIA (MM)

LENGTH (MM)

150 60 8 23 82 30 52 75 35 20,000

150/152.4 60 10 23 92 30 56 75 35 30,000

150/152.4 65 12 25 33 38 61 75 35 40,000

152.4 65 12 26 108 38 60 88 35 50,000

152.4 75 16 28 142 38 69 88 35 60,000

Travelling grate chains are used in boiler houses of sugar plants, paper plants, fertilizer plants etc. to convey fly ash.

Carefully selected raw materials are used for the chain which can withstand the temperature upto 400˚C during operation.

Page 15: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

We manufacture Customer specified Conveyor & Bucket Elevator Chains for various Food Processing Industry like Bottling Plants, Distilleries, Rice Mills etc, from 50mm – 152mm Pitch having High grade Alloy steel or Stainless steel (S.S) components.

9 CONVEYOR & ELEVATOR CHAINS FOR FOOD PROCESSING

INDUSTRY

Page 16: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ProductsOur Products

10 SPROCKETS

Sprockets are the main driving gears used to drive the chains in any direction, speed etc.

We design/recommend sprockets all to specifications of the chain. The material of the sprockets is carefully selected as per the area of application. Generally we use cast steel grade 1030 & 2708 as per ISI STANDARS.

Precise machining of teeth is done and teeth are case hardened to give longer life.

We manufacture sprockets having pitch from 76.2mm - 300mm and having 8 to 24 Teeth.

Page 17: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our InfrastructureOur Infrastructure

SHEET METAL SHOP

ADMINISTRATION

Page 18: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

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Our InfrastructureOur Infrastructure

HEAT TREATMENT

POWER PRESS SHOP

Page 19: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

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Our InfrastructureOur Infrastructure

MACHINE SHOP

QUALITY TESTING

Page 20: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Heat TreatmentHeat Treatment

The heat treatment plant is a state of the art plant having 2Nos. of Electrically Heated Sealed Retort Pit Type Gas Carburizing Furnace having 1 Ton charge capacity each.

The case hardening of the components is done upto 1.5 mm of case depth depending upon the area of application & the sizes of the components.

Polymer quenching is done afterwards and then stress relieving is done in 2 nos. of Induction based tempering furnaces having 600 kg charge capacity each.

The whole process is strictly monitored to get the best results.

Page 21: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Chain Testing MachineChain Testing Machine

The breaking strength of the chains is checked in house with the help of a break load testing machine.

Page 22: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

www.kkichains.com

Our ClientsOur Clients

1. BALRAMPUR GROUP OF CHINI MILLS

2. BIRLA GROUP OF SUGAR INDUSTRIES

3. TRIVENI GROUP OF SUGAR MILLS

4. D.C.M. GROUP OF INDUSTRIES

5. BAJAJ GROUP OF SUGAR INDUSTRIES

6. UTTAM GROUP OF INDUSTRIES

7. NATIONAL HEAVY ENGG. CO-OP LTD.

8. I.S.G.E.C

9. M/S Upper Doab Sugar Mills SHAMLI (U.P.)

10. M/S Ramgarh Chini Mills, RAMGARH (U.P.)

11. M/S Keser Enterprises Ltd. BAHERI (U.P.)

12. M/S Kanoria Sugar & Gen. Mfg. Co. Ltd. CAPTAINGANJ (U.P.)

13. M/S R.B. Narian Singh Sugar Mills Ltd. LHAKSAR (U.P.)

14. M/S Oswal Sugars Ltd. MUKERIAN (PUNJAB)

15. M/S L.H. Sugar Factories Ltd. PILIBHIT (U.P.)

16. M/S Motilal Padampat Sugar Udyog Ltd. MAJHULIA (BIHAR)

17. M/S Dwarikesh Sugar Inds. Ltd. BUNDKI (U.P.)

18. M/S K.M. Sugar Mills MASODHA (U.P.)

19. M/S Monnet Industries Ltd. (Sugar Div.) UNN (U.P.)

LIST OF OUR WORTHY CLIENTS

20. M/S Saraswati Sugar Mills Ltd. YAMUNANAGAR (HARYANA)

21. M/S Saraya Sugar Mills Ltd. SARDARNAGAR (U.P.)

22. M/S Tikaula Sugar Mills Ltd. TIKAULA (U.P.)

23. M/S Daya Sugars GAGALHEDI (U.P.)

24. M/S J.H.V. Sugars Ltd. NICHLAUL (U.P.)

25. M/S Agaauta Sugar & Chem. Ltd. AURANGABAD (U.P.)

PLANT MANUFACTURER

1. M/S. Texmaco Ltd. CALCUTTA (W.B.)

2. M/S Indian Sugar & Gen. Engg. Co. NOIDA (U.P.)

3. M/S BHP Engineers CHENAI (T.N.)

4. M/S National Heavy Engg. Coop Ltd. PUNE (M.S)

5. M/S S.S. Engineers PUNE (M.S)

BESIDES THESE WE ARE ALSO REGULARLY SUPPLYING IN OTHER MILLS OF UTTAR PRADESH, UTTRANCHAL, GUJRAT, MAHARASHTRA, KARNATAKA, ANDHRA PRADESH, BIHAR, HARYANA PUNJAB & NEPAL. *

Page 23: Kay Kay Industries, Jalandhar, Forged Chain, Conveyor and Elevator

An ISO 9001 : 2008 Certified Company

www.kkichians.com

B-27, INDL, FOCAL POINT, G.T. ROAD, BYE-PASS,JALANDHAR CITY-144004, PUNJAB, (INDIA)

Ph. 0181-5012501-05, 2601470, 5081200Fax. +91-181-2602947

Email : [email protected]@kkichains.com