Heavyweight Trucks Cx Dx50 Ex50 Final

Welcome To

Wednesday, September 24th, 2008Day 2

Today’s Agenda• Heavyweight Models: CX / DX / EX• Engines & Transmissions / EPA• Hands-On Walk-around and Review• Komatsu Jeopardy• KFI Order Administration & Deliveries• SODR’s and SRA• Attachments (Guest Presenters from Cascade)• Time & Territory Management• Group Dinner – Longhorn Steakhouse, Conyers,

GA I-20 Exit 80

Big Boy DayCX / DX / EX Model Families

Current Status of Big Trucks• CX20 Cushion – Gas / LPG / Dual Fuel

– 8,000 / 10,000 lbs. Capacity• CX50 Pneumatic – Gas / LPG / Dual Fuel / Diesel

– 8,000 / 9,000 / 10,000 / 11,000 lbs. Capacity

• DX20 Pneumatic – Dual Fuel – 15,400 lbs. Capacity

• DX50 Diesel – 13,200 / 15,400 / 18,000 lbs. Capacity

• EX50 Diesel– 22,000 / 25,000 / 30,000 / 33,000 / 35,000 lbs. Capacity

Product Review

CX20 Cushion Model Family

CX20 Cushion Model Line Up

Model Capacity

FG35ST-8 8,000 lbs.

FG35BCS-8 8,000 lbs.

FG45ST-8 10,000 lbs.

FG45BCS-8 10,000 lbs.

Class IV Models

Box Car Special (BCS)

Heavy Duty Rugged Frame

• All –welded chassis assembly

• Heavy gauge steel

• Hydraulic and fuel tanks are integral parts of the frame

Lowest Vibration Levels• Full floating

suspension compartment –virtually eliminates engine and travel vibration for a real “Komfort Zone”

Exclusive Suspension Mounts

• SC mountings located between the chassis and compartment frame

• Engineered with rubber cushions to absorb light engine vibration and heavy vibrations from travel

Efficient Operator Controls

• Two spoke steering wheel

• Adjustable tilt console

• Easy to read instrument panel

• Rubber floor mat

Ergonomic Hydraulic Control Levers

• Dash mounted• Contoured control

lever knobs• Eliminates

excessive operator hand movement

Hydrostatic Power Steering

• Fabricated steel steer axle with integral double-acting double-ended power steering cylinder

• Eliminates drag links and tie rods

Directional Control Lever

• Low effort, easy to use control lever changes travel direction electronically

TB45E Gas/LPG/Dual Fuel Engine

• EPA Tier II compliant• Powerful

performance

Diagnostic Service Support Tool

• SST device plugs into the truck harness

• Quickly monitors and isolates any area requiring service

• Displays easy-to-read table format

High Visibility Mast• Nested rails and cylinders

behind the rails gives the operator a wide-open visibility window

• Six roller, Class III ITA carriage, 48” high LBR

• Lift-Tek Mast

CX20 Only!!

Powershift Transmission• Single speed • Optimized torque

converter stall ratio with built-in modulating valve to control and absorb shock during sudden acceleration changes

• Heavy-duty cast steel drive axle with full floating axle shaft –transmits torque without bearing weight

CX20 Only!!

Excellent Cooling System

• Large capacity, aluminum radiator offers 24% greater heat dissipation

• Increased air flow• High velocity seven

blade fan• Internal torque converter

and hydraulic oil coolers

Heavy Duty Brakes• Self-adjusting

Bendix-type brakes with master cylinder booster

• Non-asbestos brake linings

• Brake fluid level sensor

CX20 Only!!

DX20 FG70T-8

Dual Fuel Gas / LPG Model• Any Application Needing a Gas / LPG Engine Will

Continue To Quote The Old DX20 FG70T-8 Model– 15,400 lbs. Capacity

• Diesel Applications Will Be The New Tier 3 DX50 Diesel Model

• DX20 Series– Internal Combustion Engine Powered– Pneumatic Tired– ITA Class V Product

• DX20’s - All Produced in Tochigi, Japan

Wide, Non-Slip Entry / Exit Steps

• Wide, open step area with non-slip surface for safe and secure truck entry & exit

The centralized instrument panel for simplified status checksAdjustable steering column

ensures the optimal operator position.Two spoke steering wheel for

ease of instrument sight.

Ease of Operation

Easy To Read Display Panel

Tilt Steer Column• Adjusts for

Increased Operator Comfort & Locks in Place

Operation force : 1.5 kg ( 3.3lbs )

* Mechanical type : 3kg ( 6.6 lbs)

Electrically controlled direction change lever

Integrated control lever, lighting, direction change lamp with self-canceling.

Toggle-type parking brake lever ensures secure parking on level and ramped surfaces.

Ease of Operation

• Vibration Control DX• Unique full-floating hydraulic

suspension cab (HSC) design that reduces vibration throughout the cab to a low of 0.3G at the steering wheel.

• Rubber cushions absorb any vibration from the engine during idling. Stronger vibrations which occur during travel are controlled with precision hydraulic dampeners

• These two systems are built into the (HSC) mountings located between the cab frame and the chassis. It’s a design that reduces vibration to the lowest level of any lift truck in the industry.

Operator’s Environment

Deluxe Full Suspension Seat Standard

Hip & Upper Torso RestraintsLap BeltSpring /Lever Suspension Design w/ Hydraulic Cylinder6” Fore/Aft Adj.3 Position Seat Back AdjustmentOperator Weight AdjustmentVinyl Covered


Chassis -All welded assembly with integral hydraulic and fuel tanks made of heavy gauge steel.Provides structural integrity,More capacity retention,Better heat dissipationAll providing improved product reliability.

Rugged Chassis Design

Nissan TB45 Dual Fuel Engine

Diagnostic Service Support Tool

• Service Support Tool device plugs into the truck harness

• Quickly monitors and isolates any area requiring service

• Displays easy-to-read table format

Transmission -2-speedEffectively utilizes the high performance engine.Maximizing travel speed, gradeability, and acceleration.Electrically controlled direction for low effort.

Optional automatic transmission available.

Rugged Komatsu Designed Transmission

Standard Dual Drive Tires

• Dual 8.25-15-14PR Drive Tires

Heavy Duty Drum & Shoe Brakes

• Self-adjusting Bendix-type brakes with master cylinder booster

• Non-asbestos brake linings

• Brake fluid level sensor

DX20 Only!!

Fork Carriages & Attachments

DX20 Standard is ITA Class IV

hook type carriageUse Hang-on hook type

attachmentsFactory installed or Dealer

installedOptional is KFL pin type

carriage, fork postioner, and sideshifts

Masts are Komatsu Japan Made Masts

Easy Serviceability

• Wide Opening Engine Cover for Easy Service Access

Heavyweight Truck Engines & EPA Requirements

(LSI) Tier 2 EPA Compliant CX / DX

Gas / LPG / DualFuel

YESNO- - -EPA Certification

203 (275) @ 1600

203 (275) @ 1900

lb-ft (Nm) @ rpmMax. Torque

95.0 (71) @ 2400

88.0 (65) @ 2300

HP (kW) @ rpmRated outputFuel InjectionCarburetor- - -Fuel System

3.9 x 3.8 (99.5 x 96)

3.8 x 3.8 (96 x 96)

in. (mm)Bore * Stroke273 (4478)254 (4169)cu. in. (cm3)Displacement

Inline 6 OHV- - -Type

TB45ETB42- - -ModelNissan- - -Make

CurrentPreviousUnitsCX20 / CX50 / DX20

Description

Komatsu Diesel Power!!

New Models With EPA Tier 3 Diesels

• New Models Released to Comply with Tier 3 Requirements

• CX50 / DX50 / EX50 Diesels All Comply with Tier 3 Requirements

• New Advanced Komatsu Diesel Technologies

EFDP / CEDP• Environmentally Friendly Diesel Power• Cost Efficient Diesel Power• A New Way of Selling Big Trucks

– Instead of Power at Any Cost– Komatsu Now Offers Same Performance or

Better Level of Power With Lower Fuel Consumption / Lower Maintenance Costs

• Power To Your Customer’s Bottom Line– Green Is The Way of the Future– Responsible Cost Control Will Be Appreciated!!

•BX50

•EX50

•CX50

•DX50

Low Total Operation Cost

Operator Comforts Productivity

Completion of 50 Series Tier 3 Line-UpTier 3 Full Line-up

Komatsu SAA6D107E-1

Komatsu SAA4D95LE-5-A

Komatsu 4D98E

Komatsu Engine & Products

SAA6D107E-1

SAA4D95LE-5-A

Uses Same Engine as CX50 and DX50SAA4D95LE-5-A

Uses Same Engine as EX50 SAA6D107E-1

SAA6D107E-1

SAA4D95LE-5-A

4D98E

QSB 6.7

QSB 3.3

Made by Yanmar

Komatsu and Cummins Engine Models

EPA Tier 3 Requirements• Background of development• Reduction of NOx is the main target for EPA Tier 3

Combustion temperatures UP

It tends to generate NOx

Combustion temperatures DOWN Many PM by

imperfect combustion

Trade-off between NOx and PM

(Less NOx = More PM, Less PM = More NOx)

Needs some key technologies to find a way out of the deadlock…

The Komatsu SAA4D95LE doesn’t just contradict conventional thinking about compact power- it re-writes the rules.

This new engine moves beyond the capability of other 3.3 liter engines to offer the same 92.5 hp associated with the 4.0 to 4.5 liter engine class, but now with an engine package more than 30% smaller and lighter.

The SAA4D95LE achieves this by combining our compact 3.3 liter platform with the performance enhancing technology of advanced electronics and HPCR similar to that found in the larger 6-cylinder Komatsu SAA107E-1. (EX50 Model Family)

As a result, power is increased by around 30% and peak torque by 40% without impacting fuel consumption.

Komatsu SAA4D95LE

Komatsu -Cummins Off-Highway TechnologyCommitted to Customer NeedsWhile we have taken the necessary measures to meet EPA emission requirements, our first commitment is to deliver great reliability, durability and cost-effectiveness on all diesel engine products.

NO x

PM

2010

Evolution of Off-Highway StandardIn 1996, the first emission regulations went effect in the US, and were mirrored three years later in Europe. Several countries regulate emissions of PM and NOX. PM and NOX, are the primary pollutants in diesel exhaust, as CO and HC are low in diesel.

Future regulations call for NOX and PM levels 98% below previous unregulated levels beginning in 2011. Advanced after treatment devices, such as Selective Catalytic Reduction (SCR) and Active Diesel Particulate Filter (DPF) may be needed to achieve these extremely low emission levels.

Advanced R & D allows transfer of technology to design the right emissions solution, bringing optimum value for the customer.

Fuel Standards – Tier 3In meeting the new emission requirements, diesel fuel is a critical part of the solution. First, sulfur level of 500-ppm maximum began 2007. In 2010 the sulfur in non-road diesel fuel will be further reduced to a maximum of 15-ppm.

Because ultra-low sulfur fuel is necessary for most after treatment technology, use of higher sulfur will be prohibited in 2011 and later model years.

Lubricating OilThe engine lubricating oil is another important factor in meeting future emission regulation. New specifications are being developed to be compatible with low emissions solution for Tier 4.

Tier 3 NOX Emission Reduction• Looked at all feasible options and decided to

concentrate on advanced combustion technology

• Key areas of design to maximize combustion:– Power cylinder / Air-Handling / Fuel and Control

System• Design process that uses advanced computer

simulation of the combustion event in order to maximize combustion and reduce NOX and PM

Advanced Combustion Solution

• By modeling combustion reactions anywhere in the cylinder critical design parameters were controlled and modified

• Optimization of the combustion system met Tier 3 requirements without the need for oxidation catalysts

• Komatsu –Cummins Tier 3 advanced combustion solution provides stable equipment architecture through 2015!!

Heavy Duty HPCR (High Pressure Common Rail) System

Advanced Heavy duty HPCR system is used for optimum, emission solutions and performance.

Full electronic control over the fuel injection event in relation to timing, quantity, pressure and number of injection events is a must for optimum solutions and performance.

Electronics Control System

The electronic control of the engine system is a critical element in meeting emissions standards.

More stringent regulations require very precise control of engine, fuel, air-handling and after treatment systems.

Komatsu construction applications have proven reliability with a very robust electronic system for very dependable operation.

Komatsu -Cummins Off-Highway TechnologyTier 3 StandardsTier 3 emission standards have been phased in beginning as early as 2008 in the US.

Tier 3 standards focus on the reduction of NOX、roughly 40% reduction is required from Tier 2 level. PM level was not changed from Tier 2 levels.

Tier 4 and the FutureThe phase-in of after treatment-forcing standards will begin in 2011 in Europe and the US. PM filter will be required for several power categories to meet 0.02 –g/kW-hr standard.

High efficiency NOX after treatment will be required beginning in 2014.

NO

xPM

Tier 2

Tier 3

Tier 4

Unregulated

CX50 Model Family

Product Review

Top Users by SIC Code• Class V

– Wholesale Trade – Durable Goods– Building Materials and Garden Supply– Dealer Rental Fleet– Lumber and Wood Products– Stone, Clay and Glass Products– Concrete and Pre-Fabricated Concrete Products– Trucking and Warehousing– Ports and Shipyards– Fabricated Metal Products– Primary Metal Products– Wholesale Trade – Non-Durable Goods

So Who Do You Target?

• Lumberyards & Timber• Metal Fabricators• Structural Steel Industry• Port Cities – Docks / Shipyards• Concrete and Pre-Fabricated Concrete

OpenCovered

Current Market Coverage Class 5

99.7%

0.3%

Market Coverage2007

Class 1 86.3%Class 4 94.6%Class 5 99.7%(With the addition of 13,200 lb. Model,

% will increase to 100%!!)

Total 1,4,5 94.6%

Current Situation for CX20 /CX50

• Most CX20 Pneumatic Models from Covington Production Are Sold Out

• Price Pages are Still in Process for CX50 Pneumatics• CX50 Cushions are Still in the Design Phase and Are

Not Yet in Production, So CX20 for Cushions Will Continue Into 2009

• CX50 Pneumatic Production Will Come Out of Japan• KFI Already Has Placed a Large Stock Order and Will

Maintain a Large Pipeline for Good Deliveries• Continue to Quote the Current Models Until New

Pricing is Available for CX50

Sales Features

CONFIDENTIAL

- Lifting Innovation -

Three Main Features• Low Total Operating Cost

– Closed-center Load Sensing System (CLSS)– Komatsu SAA4D95LE-5-A (Tier 3 compliant)– Cost savings through increased efficiencies

• Productivity– Wet disc brake– FHPS

• Safety & Comfort– Operator Presence Sensing system– Dual floating structure– Engine protection devices

Exclusive!!

“Low Total Operating Cost”

• Reduced fuel consumption• CLSS (Closed-center Load Sensing system)• Lower Total Operating Cost• New Komatsu diesel engine• New Nissan gasoline engine

• 3.3-litre SAA4D95LE-5-A engine in order to save fuel• CX50 accomplish super low fuel consumption while

keeping truck performance high• How does CX50 keep fast cycle times while

achieving excellent fuel consumption?

The answer is CLSS!

Lower Fuel Consumption20%

Fuel savings!6.5 ton/year

CO2 saving!

Komatsu tested data. FD50AT-10 compared to FD50AT-8. The results may vary depending on conditions

CO2 emission is calculated by Japanese figure.

CLSS (Closed center Load Sensing System)

*: “Necessary” means

1)No hyd/ steering operation

2)At lifting/ tilting stroke end

• Variable displacement pump incorporates a Load Sensing (LS) Valve• LS valve detects the load and determines proper oil flow. Variable

displacement pump discharges just enough oil to meet the need.• Unless necessary*, hyd. oil circuit is “Closed”. No oil flow. Engine-load is

much smaller than with a conventional hydraulic system.• CLSS minimizes engine load and oil pressure losses within the system

Hyd oil tank

Variable displacement pump with LS valve

Control Valve

Constant oil flow

Requiredoil flow

No Excess oil

Lightly Loaded

Reduced Total Operating Cost• Fuel consumption 20% improved (smaller engine and CLSS)• Wet disc brakes, no brake lining change or drum overhauls• Engine oil replacement period change to 200h ==>500h

Total Operating cost14% saving

Fuel costs20% decreaseBrake costs36% decreaseEngine oil costs48% decrease

Komatsu tested data. FD50AT-10 compared to FD50AT-8. The results may very depending on conditions Based on Japanese market price

New Nissan Gasoline EngineEBT-TB45-1A*

• Electrical controlled engine with a 3-way catalytic system ensures a clean workplace.

• EPA and CARB Tier2 emission compliant

• Swing-down bracket is available for LPG specifications. (Option)

Note*: EBT-TB45-1A for Gasoline, EBT-TB45-2A for Gasoline/LPG, EBT-TB45-3A for LPG specification.

Low Total Operating Cost

EPA Tier3 CompliantElectronic Control SystemHigh Pressured Common Rail System

　　

Turbocharged Air-cooled After-CoolerNewly Designed Piston for Lower Fuel Consumption

Fuel Efficient Komatsu SAA4D95LE Engine


• Wet disc brake• Fast cycle times• FHPS• Hydraulic and Electrical Reliability

Increased Productivity

• No dust or water intrusion because it is fully sealed.• Always reliable brake performance for heavy duty applications. • No brake lining replacement or brake drum overhaul minimizes down-time.• Reliability of new drive axle is already field proven in Komatsu construction

machinery wheel loaders.

New Wet Disc Brake System

Wet disc brake is located at the center of front axle

• Brake Oil Cooling System– Brake oil circulates around the truck and keep the temperatures low– No overheating problems with the brake oil cooling system

• Cushioning Valve Improves Braking Feel– Cushion valve in the brake circuit prevents unintended braking– Intuitive brake feeling

Wet Disc Brake System

Wet disc brake

Oil Pump

Brake Oil Cooler

Fast Cycle Times• CLSS keeps same fast cycle times even with smaller 3.3-litre engine

compared to the previous 5.8-litre 6-cylinder engine.• CLSS enables

– Traveling during hydraulic operation– Fine adjustment of forks while in low engine idling– Fine adjustment for side shifting– Lifting load without accelerating

Cycle time = Identical

Lifting speed = CX50 faster

Fuel Consumption= CX50 save fuel

Dual Floating Structure• Operators feel the smoother ride• Industry leading low vibration• Floating Power Train

– Power train is not connected directly to the truck frame

• Suspension cab– Compartment is detached from the frame

Suspension cab

Power train floating

Low Noise• New 4-cylinder engine emits lower noise than a 6-cylinder engine• Fully sealed floorboard doesn’t allow engine noise into the

compartment• Fully sealed dashboard

CX50 - Sealed floor and dashboard

Previous CX noise come up from gaps

Comfort Features• Suspension seat with various adjustment

characteristics– Reclining backrest, 6.7” slide, suspension adjustment

• Enlarged assist grip• Rounded engine hood and extended open step

Comfortable Reversing• Counterweight shape was designed to prevent

hot air & exhaust from coming back into the operator’s face while reversing

• Exhaust gas outlet is located at the bottom of the counterweight

• 3-way catalytic system reduces harmful emissions

Summary CX20 vs. CX50• CX20

– Drum & Shoe Brakes– Standard Hydraulics– Old Frame Style– Old Counterweight

Design

• CX50– Wet Disc Brakes– CLSS Hydraulics– New Wide-Open

Step Frame Design– New Counterweight

Design– New Transmission– New Tier 3 Diesel

CX20 vs CX50 Model Variations• FG/FD40ZT

– Single Speed or Two Speed Transmission– NOW – Single Speed ONLY

• FG/FD40T– Single Speed or Two Speed Transmission– NOW – Single Speed ONLY

• FG/FD45T– Single Speed or Two Speed Transmission– NOW – Two Speed ONLY

• FG/FD50AT– STILL Two Speed Only – Same as Before

• LPS Models No Longer Available with CX50

Competitive Overview – CX50

NoNoWet Disc Std. Or Option

Cummins 4-Cyl. Diesel Lower HP

Hyster

NoNoNo – D&SMitsi – 6 Cylinder Diesel

Cat

NoNoNo – D&SNo – 6 Cylinder Toyota Diesel

Toyota

YesCLSSWet Disc Std.Komatsu 3.3 Liter Diesel

Komatsu

Dual Floating

Structure

HydraulicsBrakesEngine

Competitor Ranges• Toyota

– 8,000 thru 17,500 lbs.• Cat / Mitsi

– 8,000 thru 33,000 lbs.• Hyster / Yale

– 8,000 thru 36,000 lbs.• Doosan

– 8,000 thru 36,000 lbs.

• Heli– 8,000 thru 22,000 lbs.

• Taylor “Big Red”– 16,000 thru 120,000 lbs.

• Clark– 8,000 thru 16,500 lbs.

• Linde– 8,000 thru 36,000 lbs.

• Jungheinrich– 8,000 thru 20,000 lbs.

Use Your Key Sales Features• Same Power / Better Fuel Efficiency

– 3.3 Liter Komatsu Diesel – New Technologies• Dual Floating Structure• Wet Disc Brakes

– Long Service Life / Reduced Maintenance Costs / Better Performance

• CLSS Hydraulics– Komatsu Exclusive

CX50 Marketing Material

• CX50 Feature Brochure / Spec Sheet

• Will be released in 2 to 3 weeks

• Additional materials to follow

Current Situation of New DX50• New Price Pages were released yesterday, 8/18/08

– 30 Days To Close Open Quotes

• DX50 production will come out of Japan• DX50 Currently - Diesel Models Only• DX20 – FG70T-8 for Dual Fuel Gas / LPG• New Model!!! 13,200 lb. Capacity – Will fill previous

large gap between 11,000 and 15,400 lbs. FD60T-10• KFI will stock and pipeline DX50 Models as well as

DX20 Gas / LPG

DX20 Dual Fuel for Gas / LPG

• FG70T-8 Old Style Model– 15,400 lbs. Capacity– Old Features

• Drum & Shoe Brakes (No Wet Disc Brakes)• Standard Hydraulics (No OLMS Hydraulics)

DX50 Model Family

Product Review

Sales FeaturesCONFIDENTIAL

- Lifting Innovation -


EPA Tier3/ EU Stage IIIA compliantElectronic Control SystemHigh Pressured Common Rail System

　　

Turbocharged Air-cooled After-CoolerNewly Designed Piston for Lower Fuel Consumption

Fuel Efficient Komatsu SAA4D95LE Engine



NO x

PM

Tier 2

Tier 3

Tier 4

Unregulated

A Clean Engine for the Environment

• 3.3-litre SAA4D95LE-5-A engine in order to save fuel• DX50 accomplishes super low fuel consumption

while keeping truck performance high• How does DX50 keep fast cycle times while

achieving excellent fuel consumption?

The answer is OLMS!

Lower Fuel Consumption20%

Fuel savings!6.5 ton/year

CO2 saving!

OLMS for Greater EfficienciesVariable Pump System for Speeds / Efficiency

cc/rev Engine rpm sensing

rpm1600Li

75

30Gear pump for steeringand working hyd 1.

Variable pump forworking hyd 2.

•Open-Center Load Moderating (OLMS) Hydraulic System •Dual pump system for increased efficiency• Engine RPM sensing pump and hydraulic circuit

• Pump 1 gear type / Pump 2 variable displacement piston type

• RPM sensing control pump detects engine revs and then controls the oil feed to reduce the load on the engine•This unique hydraulic system offers optimized balancing of traveling and loading work while delivering increased hydraulic efficiencies

Low Total Operating CostKomatsu’s Exclusive Wet Disc Brake System

With Forced Air-Cooled Oil Cooler System

Wet disc brake

Oil pump for brake cooling

Air-cooled brake oil cooler

Note: No Drum & Shoe brake option available

Chassis -All welded assembly with integral hydraulic and fuel tanks made of heavy gauge steel.Provides for structural integrityGreater capacity retentionBetter heat dissipationImproved product reliability

Rugged Design

• Transmission -• 2-speed, automatic • Effectively utilizes the high

performance engine• Maximizing travel speed,

gradeability, and acceleration

• Electrically controlled direction for low effort

Rugged Design

Productivity

[6ton]Lifting Speed w /loaded

500 500 480 510 510440 410

530 490

0100200300400500600

NewDX5

0DX2

0To

yota

5FD

Toyo

ta 50

-5FD TC

MMIT

SUBIS

HINiss

anLin

deHys

ter

Maintaining Competitive Speeds – 6 Ton

Productivity


450 450 480530 500

440360

420490

0100200300400500600

NewDX5

0DX2

0To

yota

5FD

Toyo

ta 50

-5FD TC

MMIT

SUBIS

HINiss

anLin

deHys

ter


Productivity


420 455400

450500

420490

0100200300400500600

NewDX5

0DX2

0To

yota

5FD

Toyo

ta 50

-5FD TC

MMIT

SUBIS

HINiss

anLin

deHys

ter


Productivity

[7ton]Traveling Speed w /loaded

31 32 3034

30 27.5 31

22 22

0

10

20

30

40

50

NewDX5

0DX2

0To

yota

5FD

Toyo

ta 50

-5FD TC

MMIT

SUBIS

HINiss

anLin

deHys

ter

Km/h

Maintaining Competitive Speed & Acceleration

M

DX50 Calculated

DX20 CalculatedDX20 Measured

DX50 Measured

Carriage & Attachments

• DX50 -• Standard ITA Class IV hook type carriage• Use Hang-on hook type attachments.• Factory installed or Dealer installed• Optional is KFL pin type carriage, fork postioner, and sideshifts (non-stock item)

Productivity

FHPS

Positive Braking & Stable Steering & Fatigue-Free Pedal Layout

Wet disc brake

Safety & Comfort

• Both Driving & Lifting Interlock (Driving and lifting only when operator on the seat)

• Neutral Safety• Parking Brake Warning

KOPS Plus - Operator Presence Sensing System (ISO3691)

• Deluxe Full Suspension Seat is Standard• Hip & Upper Torso Restraints• Lap Belt• Spring /Lever Suspension

Design w/ Hydraulic Cylinder• 6.7” Fore/Aft Adj.• 3 Position Seat Back

Adjustment• Operator Weight Adjustment• Vinyl Covered


Safety & ComfortDiesel Engine Safety Protection

With CAN-Bus30% torque derate at

Torque Full torque curve Max torque speed

50% torque derateRamp rate Rated speed3 sec

Torque derate

RPM derate Ramp rate 3 sec

RPM

RPM derate to nearMax torque speed

Komatsu SAA4D95LE・Turbo-charger protection・Engine output derate at abnormal condition

Torque RPMEng. Overheat ●Eng. Oil press low ● ●Rail press. Very high ●Rail press. Very low ●IMV/PCV1 Short Error ●IMV/PCV1 Open Error ●Inj. Drive Circuit Error ● ( *picked up from Engine controller diagnosis table)・Automatically warming-up・Auto pre-heating

Derate

Reliability & ServiceabilityField proven Electric Control System & Filters

ECU

Fuel Filters

Double Element Air Filter

Reliable and DurableWet Disc Brake System

Wet disc brake

Oil pump for brake cooling

Air-cooled brake oil cooler

Reliability & Serviceability

Reliability & ServiceabilityOther Improvements for Greater Reliability

• Face-seal type hydraulic connectors

• Completely separated hydraulic and electrical routings

• Increase needle bearing strength

• Inner stopper type PS cylinder

• Centralized relay & fuse box etc.

• Grease fitting location improved

Firm Clamping

New, More Compact 8-Ton Model

N ew D X50 D X20 D ifference

-170

-70

-205

-1503450

2610

2120

3875

3600

Item

2440

2050

3670Length(Fork Face)

m m

Turning Radius m m

Height、O HG m m

W idth m m

Clearance

9'6" Door O pening 126m mand FD80-10

2286

2566

2440

2050

Significant Improvement in Maneuverability!!

DX20

DX50

Note: When FD80-10 is loaded in '9'6 container, the mast must be removed.

6.7”

2.8”

8.1”

5.9”

Competitive Overview – DX50

NoNoWet Disc Std. Or Option

Cummins 4-Cyl. Diesel Lower HP

Hyster

NoNoNo – D&SMitsi – 6 Cylinder Diesel

Cat

NoNoNo – D&SNo – 6 Cylinder Toyota Diesel

Toyota

YesOLMS - Variable Displacement w/ Engine RPM Sensing

Wet Disc Std.Komatsu 3.3 Liter Diesel

Komatsu

Dual Floating Structure

HydraulicsBrakesEngine

Use Your Key Sales Features• Same Power / Better Fuel Efficiency

– 3.3 Liter Komatsu Diesel – New Technologies• Dual Floating Structure• Wet Disc Brakes

– Long Service Life / Reduced Maintenance Costs / Better Performance

• OLMS Hydraulic System With Variable Displacement Pump and Engine RPM Sensing– Komatsu Exclusive

DX50 Marketing Material

• DX50 Feature Brochure / Spec Sheet

• Will be released in 4 to 5 weeks


EX50 Model Family

Product review

EX50PresentationDiesel Pneumatic Tire TrucksEPA Tier 3Emission Compliant

The movie used in this presentation is prepared for vehicle of Japanese specifications.

October 2, 2007

EX50 Model Line Up

Pneumatic Capacity

FD100T-8 22,000 lbs.

FD115T-8 25,000 lbs.

FD135T-8 30,000 lbs.

FD150ET-8 33,000 lbs.

FD160ET-8 35,000 lbs.

SAA6D107E-1, 6.7 Liter Engine• Top-of-class, Tier 3 “clean engine”• Komatsu’s latest (4) key engine technologies• Best injection timing and most efficient combustion• Dramatically reduces both NOx and PM simultaneously!!• Several reliable filters to protect components

Rated Output

164 HP164 HP [122 kW]@2200min-1(SAE net)

Maximum Torque424 lb. Ft. 424 lb. Ft. [575 N-m]@1600min-1(SAE net)

Electric Control System

((4) Key Engine Technologies4) Key Engine Technologies

Heavy duty HPCR System

New Combustion System

Air to Air Charge Air Cooling System

EPA Tier 3

Compliant

EFDP - SAA6D107E-1 Engine• Key Technolygy-1 Electronic Control System• Control unit processes signals from sensors• It controls vehicle performance based on the feedback even in high

altitudes and extremely high and low temperatures.Key Technolygy-2 Heavy Duty HPCR System

• “Common rail” accumulates high-pressured fuel• Injection timing is optimized by an ECU (Electronic Control Unit)• Control sufficient injection volume• Perfect combustion generate less PM

• Key Technology-3 New Combustion System• Combustion chamber designed by computer simulations

• Optimizes combustion timing and ignition

Key Technology-4 Air to Air Charge Air Cooling System

• Cools high temperature air from turbocharger• Maximizes combustion efficiency

EFDP - SAA6D107E-1 Engine

Hot air from turbocharger

Cooled air flow to cylinder

Wet Disc Brake• Komatsu original wet disc brake system• Consistent brake performance in any working condition• Lower maintenance costs than conventional drum brake• High quality & performance with low maintenance costs

You can save on the following maintenance items

Brake shoes !!

Brake wheel cylinders !!

Brake drum !!!

Brake overhaul !!!!

Service mechanic costs !!

Please review the 7/1/08 PB !!

KOPS Plus System • Operator Presence Sensing system - Standard• Complying with ISO3691-1• No traveling & lifting when an operator is out of the seat• Prevents accidents and makes the workplace safer

Seat sensor finds the operator absence…

Traveling stops accordingly

Lifting stops after a few seconds

Overhead Guard• Strong overhead guard• Complying with the latest ISO6055 (2004)• Protects the operator in case of an accident• Lots of headroom clearance• Rain gutters in the front and rear

• Safety-minded warning lamps• Coolant temperature gauge• Torque converter oil temp. gauge• Neutral safety indicator• Engine warning lamp• Radiator warning lamp and more

• Pushbutton-activated parking brake

• Ensuring safe and secure parking by preventing unintentional release

Other Features

• New High Power engine• Electrically controlled power shift 3-speed transmission

Speed & Power Increases Efficiency

6.1 6.2 6.3

0

2

4

6

8

EX50 EX20 EX

6.1sec.[ 0 to 20 meter(0-65.6ft) ](FD100-8)

km/h

Sec.

Max Travel Speed

19.9mph(Unloaded / FD100-8)

32 3229

32 32

0

10

20

30

40

EX50 EX20 MitsubishiFD100N

Toyota4FD100

HYSTERH10.00XM

Acceleration Performance

6.1 6.2 6.3

0

2

4

6

8

EX50 EX20 EX

Class-Leading Lifting Speed

mm/s

98 fpm(Unloaded / FD100-8)

500 500 480 500

0

100

200

300

400

500

600


Toyota4FD100Lifting Speed

• Top-of-class lifting speed• Large capacity tandem hydraulic pump• New hydraulic circuit with load sensing valve

Enhanced Rear Visibility• Counter weight shape changed• By redesigning the rear edge of the counter weight, the blind spot has

been decreased, increasing the operational safety.

Compact turning radius

177.2”4500 mm

FD160E-8Turning radius

(FD100)

4500 4500

4805

4450

4686

4000

4200

4400

4600

4800

5000


Toyota4FD100

HYSTERH10.00XM

Inner width: 25.3”　　　

Lift chain placed outsideMuch wider forward viewImproves safety and maneuverability

Enhanced Forward Visibility

Vibration-Dampening HSC• Komatsu original HSC (Hydraulic Suspension Cushioning )• The Komatsu’s innovative HSC design enables to isolate the

operator’s cab from the vehicle’s body• Absorbing unpleasant vibration from the engine and the ground• Reduce fatigue and discomfort of the operator

• Tiltable compact steering wheel• Easy-to-tilt compact steering wheel• Adjust comfortable seating position

• 3-speed F/R change lever• Provide accurate, quick maneuverability,

reducing operator fatigue

• Integrated control panel• A compact layout of gauges, warning lamps,

and safety gauges

• The operator seat• Reclining, vibration-dampening suspension,

weight adjustment, and safety seatbelt

Operator-Friendly Designs

• Wide open step• A wide open full-size step allows

easy access

• Walkthrough floor• Layout has the tilt cylinder under the floor• Flat non-obstructed floor• Free access to the seat from both sides

Operator-Friendly Designs

• Organ-type pedals• Easy-to-operate organ-type pedals• Accurately responds to delicate pedal work

Simple Construction• Using common tires• Using same tire size for front and rear

wheels saves cost• Easy, economical replacement of tires

• Quick open/close engine hood• Pressurized gas spring keeps the

hood open• Easy removable side panels for easy

battery & filter maintenance

• Boltless, easy access floor plate• The easy-to-open/close boltless floor

plate

• Large fuel tank•• 68.7 gal.68.7 gal. (FD100T, FD115T) •• 74.0 gal. 74.0 gal. (FD135T, FD150ET, FD160ET) tank minimizes

the need for refueling, extending non-stop operation• Air cleaner with dust ejector• Automatically removes airborne dust to reduce clogging of

the filter element• Oil gauge for quick checking• An easy-to-see inspection window for fuel and hydraulic

fluid levels and oil purity level.

Easy Maintenance Design

Hydraulic Fuel

• Sensor-equipped reserve tank• Provided with a level sensor, the reserve tank

allows the operator to check the coolant level through the control panel

• One-piece, thick plate welded chassis

• Reinforcement of stress points against stationary steering, turning, and unevenness of the yard

• Excellent durability and load handling performance

Enhanced Chassis Design

• Enhanced outer rail/ mast roller durability

• 10 to 16-ton common outer rails and with one-piece molded rail structure improve its rigidityRail & roller

Highly Rigid Mast Construction

• Gasket sealed rear-axle king pin• The king pin fulcrum is bolted to provide

a gasket sealed structure, which ensures superior durability of rear axle

Proven front/rear axlesFront axle● Interposed pinion shaft bearing was employed.● Highly durable differential bushings and spiders● A thick differential casing● Proven hub/carrier/cover securing method● A snap ring added to the hub seal assembly to

prevent the seal from coming undone

Rear axle● One PS cylinder secured inside the rear axle● Decrease of steering angle differences　 reduced slippage during turning, which

improves the life of the tires.● Highly durable bearings

Highly Durable Front/Rear Axles

Smooth fork positioning Attachments

Other Attachments• Manipulator• Hinged fork• Ram• Crane• Tire handler

• Steel cabin• Provides a quiet, comfortable working environment even

under severe working conditions, while retaining good visibility

• Front/rear corners of glass for wider visibility• Quick-release door lock lever• Air conditioner available

Other options

•Cold climate specification•Rear working light•Digital load indicator•Special length forks•Air cleaner with pre-cleaner

•Spark arrester•Speedometer•Rear under mirror•Steel cabin•Air conditioner•Heater•Fuel cap with key

Options

Speedometer Digital load indicator

EX50 Marketing Material

• EX50 Feature Brochure / Spec Sheet

• Converted into U.S. format

• Released July 23rd


Business

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