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An ammonia compressor is driven by a 200kw motor. The compressor and the motor RPM are 380 and 1750, respectively. The small sheave has a pitch diameter of 152.4 mm. If the bolt to be used is standard C- 120 (L = 122.9 in). Determine the center distance between sheaves. Ans. 806 mm

Design problems coaching

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Page 1: Design problems coaching

An ammonia compressor is driven by a 200kw motor. The compressor and the motor RPM are 380 and 1750, respectively. The small sheave has a pitch diameter of 152.4 mm. If the bolt to be used is standard C-120 (L = 122.9 in). Determine the center distance between sheaves.

Ans. 806 mm

Page 2: Design problems coaching

A safety valve spring having a 9 and 0.5 coils has the ends squared and ground. The outside diameter of the coil is 115 mm and the wire is 13 mm. It has a free length of the wire to which this spring must be initially compressed to hold a boiler pressure of 1.38 Mpa on the seat of 32 mm diameter. Modulus of rigidity is taken as G=80 GN/m2.

Ans. 172

Page 3: Design problems coaching

A single threaded trapezoidal metric thread has s a pitch of 4 mm, and a mean diameter of 18 mm.

Ans. 32.6 N-m

Page 4: Design problems coaching

Determine the diameter of the stud bolt that are required to fasten down the cylinder head of a 203mm x 304mm gas engine.

Ans. 38.1

Page 5: Design problems coaching

A single square thread power screw is to raise a load of 70 KN.

Ans. 12.526%

Page 6: Design problems coaching

Find the horsepower required to drive a power screw lifting a load of 4000 lbs.

Ans. 4.395 hp

Page 7: Design problems coaching

A flywheel has a mean diameter of 4 ft and is required to handle 2200 ft-lb of kinetic energy.

Ans. 334 lb

Page 8: Design problems coaching

Find the rim thickness for a cast iron flywheel with a width of 200mm, a mean diameter of 1.2 in a normal operating speed of 300 rpm,

Ans. 28.25

Page 9: Design problems coaching

A cast iron flywheel is rotated at a speed of 1200 rpm and having a mean rim radius of 1 foot.

Ans. 14, 700

Page 10: Design problems coaching

A centrifugal pump is directly couple to a motor. The pump rating is 3, 600 liters per minute against a total head of 8 meters of water.

Ans. 10, 010.85

Page 11: Design problems coaching

A 80 mm solid shaft is to be replaced with a hallow shaft of equal torsional strength.

Ans. 52.90%

Page 12: Design problems coaching

A solid transmission shaft is 4 inches in diameter.

Ans. 122.940

Page 13: Design problems coaching

A railroad track is laid at a temperature of 10 degree F with gaps of 0.01 feet between the ends of the rails.

Ans. 10409 psi

Page 14: Design problems coaching

What load P which causes total deformation of 0.036 inch of a steel rack with has a cross section area of 4 sq. inches and a length of 5 ft.

Ans. 72, 000

Page 15: Design problems coaching

What factor of safety is needed for a 2 inches diameter shaft with an ultimate strength of 50, 000 psi to transmit 40, 000 in-lb torque.

Ans. 2.62

Page 16: Design problems coaching

A round steel shaft transmits 373 watts at 1800 rpm. The torsional deflection is not to exceed 1 deg in a length equal to 20 diameters.

Ans. 6.53 mm

Page 17: Design problems coaching

A steel shaft operates at 186 rad/s and must handle 2 kw of power.

Ans. 11 mm

Page 18: Design problems coaching

A 100 mm diameter solid shaft is to be replaced with a hollow shaft equally strong (torsion) and made of the same material.

Ans. 107.42 mm

Page 19: Design problems coaching

If the weight of 6” diameter by 48” long SAE 1030 shafting is 174.5 kg then what will be the weight of chromium SAE 51416 of same size?

Ans. 347.96

Page 20: Design problems coaching

A 50” diameter diamond saw blade is mounted on a pulley driven steel shaft

Ans. 687.55

Page 21: Design problems coaching

A steel shaft transmits 40 hp at 1400 rpm.

Ans. 0.246 degrees/ foot

Page 22: Design problems coaching

A multiple disc clutch of 10 steel disc and 9 bronze disc.

Ans. 39.566 hp

Page 23: Design problems coaching

An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 kw at 2000 rpm, the combined efficiency of the differential and transmission is 75% with an overall speed reduction of 25 is to 1. Determine the speed reduction of travel of the vehicle in km/ hr

Ans. 10. 74

Page 24: Design problems coaching

An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 kw at 2000 rpm combined efficiency of the differential and transmission is 75% with an over all speed reduction to 1. Determine the torque to be delivered by the clutch N-m

Ans. 239 N-m

Page 25: Design problems coaching

The large diameter and face of the disk of a multiple disk clutch are 255mm and 25mm respectively.

Ans. 1, 688

Page 26: Design problems coaching

A flange bolt coupling consist of eight steel 20mm diameter steel bolts spaced evenly around a bolt circle 300mm in diameter.

Ans. 40054 KPa

Page 27: Design problems coaching

A flange coupling is to be designed, using 25 mm diameter bolts at a distance of 152 mm from the center of the shaft.

Ans. 5

Page 28: Design problems coaching

Warwick screw….

Ans. 140.8Ans. 4.418

Page 29: Design problems coaching

Notch Sensitivity….

Ans. 0.25

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