YALE (C879) GLC135VX LIFT TRUCK Service Repair Manual

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Text of YALE (C879) GLC135VX LIFT TRUCK Service Repair Manual

  • Service Repair Manual ANDGC/GLC/GDC135VX, GC/GLC/GDC155VX

    C879

    PART NO. 524288212 8000 YRM 1320

  • SAFETY PRECAUTIONSMAINTENANCE AND REPAIR

    The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.Updated technical service information may be available from your local authorized Yale dealer. Service Manualsprovide general guidelines for maintenance and service and are intended for use by trained and experienced techni-cians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result indamage to the products, personal injury, property damage or death.

    When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load beinglifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

    Do not lift heavy parts by hand, use a lifting mechanism.

    Wear safety glasses.

    DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Discon-nect the battery ground cable on internal combustion lift trucks.

    Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKSin the Operating Manual or the Periodic Maintenance section.

    Keep the unit clean and the working area clean and orderly.

    Use the correct tools for the job.

    Keep the tools clean and in good condition.

    Always use YALEAPPROVED parts when making repairs. Replacement parts must meet or exceed the specificationsof the original equipment manufacturer.

    Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

    Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.

    Be sure to follow the WARNING and CAUTION notes in the instructions.

    Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure tofollow the necessary safety precautions when handling these fuels and when working on these fuel systems.

    Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make surethe area is well ventilated.

    NOTE: The following symbols and words indicate safety information in this manual:

    WARNINGIndicates a hazardous situation which, if not avoided, could result in death orserious injury.

    CAUTIONIndicates a hazardous situation which, if not avoided, could result in minoror moderate injury and property damage.

    On the lift truck, the WARNING symbol and word are on orange background.The CAUTION symbol and word are on yellow background.

  • Capacities and Specifications Table of Contents

    TABLE OF CONTENTS

    Lift Truck Lifting Capacity..................................................................................................................................... 1Counterweight Weights ....................................................................................................................................... 1Tire Sizes............................................................................................................................................................. 1Capacities............................................................................................................................................................ 2Electrical System................................................................................................................................................. 8Transmission Oil Pressures ................................................................................................................................. 10Hydraulic System Relief Pressures ..................................................................................................................... 14Steering System .................................................................................................................................................. 14Stall Speeds (in RPM 100 rpm)......................................................................................................................... 15

    GM 4.3L Gas GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,D879) .............................................................................................................................................................. 15GM 4.3L LPG GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,D879) .............................................................................................................................................................. 15GM 4.3L Gas GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878,D878) .............................................................................................................................................................. 15GM 4.3L LPG GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878,D878) .............................................................................................................................................................. 15Cummins 4.5L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX)(C879) ............................................................................................................................................................. 16Cummins QSB 3.3L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,GC/GLC/GDC155VX) (D879) ......................................................................................................................... 16Cummins 4.5L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)(C878) ............................................................................................................................................................. 16Cummins QSB 3.3L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,GP/GLP/GDP155VX) (D878) .......................................................................................................................... 16

    Mast Speeds........................................................................................................................................................ 17Tilt Angles............................................................................................................................................................ 19Front End Equipment - Mast Creep..................................................................................................................... 20

    Mast Creep...................................................................................................................................................... 20Engine Specifications .......................................................................................................................................... 21Torque Specifications .......................................................................................................................................... 23

    Frame.............................................................................................................................................................. 23Mast, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX,GC/GLC/GDC155VX) (C879, D879)............................................................................................................... 23Mast, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)(C878, D878)................................................................................................................................................... 23Hang On Sideshift Carriage With Fork Positioner, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) Manufactured After August, 2012 ................................ 23Steering System.............................................................................................................................................. 24Transmission ................................................................................................................................................... 24Engine - GM 4.3L ............................................................................................................................................ 24Engine - Cummins 4.5L and QSB 3.3L Diesel ................................................................................................ 25

    This section is for the following models:

    GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) [C879, D879];

    GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) [C878, D878]

    2012 Yale Materials Handling Corp. i

  • 8000 YRM 1320 Tire Sizes

    Lift Truck Lifting CapacityModel Weight

    GLC/GDC60VX (GC/GLC/GDC0135VX) 6123 kg (13,500 lb)

    GLC/GDC70VX (GC/GLC/GDC155VX) 7030 kg (15,500 lb)

    GLP/GDP60VX (GP/GLP/GDP135VX) 6123 kg (13,500 lb)

    GLP/GDP70VX (GP/GLP/GDP155VX) 7030 kg (15,500 lb)

    NOTE: Load center at 600 mm (24 in.).

    Counterweight WeightsModel Weight

    GLC/GDC60VX, GLC/GDC70VX(GC/GLC/GDC135VX, GC/GLC/GDC155VX)

    2779 kg (6127 lb)

    GLP/GDP60VX (GP/GLP/GDP135VX) 2622 kg (5780 lb)

    GLP/GDP70VX (GP/GLP/GDP155VX) 3135 kg (6911 lb)

    Tire SizesTruck Drive Tires Steer Tires

    GLC/GDC60VX, GLC/GDC70VX(GC/GLC/GDC135VXGC/GLC/GDC155VX)

    28 12 22 22 8 16

    GLP/GDP60VXGLP/GDP70VX

    GP/GLP/GDP135VXGP/GLP/GDP155VX

    8.25 15 8.25 15

    1

  • Capacities 8000 YRM 1320

    CapacitiesTable 1. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

    (C879, D879) Lift Truck Models

    Item