Warm Forging

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Text of Warm Forging

  • 1.WARM GROUP COMPANIESWARM FORGINGS PVT LIMITED& WARM GEARS PVT LIMITED WELCOME

2. WARM GROUP OFFER GEAR BLANKING & SHAFTS FROM100CC TO 1200 CC WARM GROUP IS ALREADY SUPPLYING GEAR BLANKS FOR PREMIUM BIKES SINCE LAST SIX YEARS.25% SALES COMES FROM BMW & BRP ROTEX WARM GROUP IS READY FOR FUTURE GENERATION BLANKING FOR INDIAN MARKET 3. HOT FORGING PRESS ROUTE HOT FORGING HAMMER ROUTEWARM GROUP OF COMPANIES -FORGINGS FACILITIES HOT FORGING - PRESS ROUTE COLD FORGING CRANK PRESS ROUTE 4. CNC MACHINING CNC TURNING, VMC, BROACHING CNC MACHINING TURNING, VMC, BROACHING, GUN DRILLING,ROUGH MACHINING WARM GROUP OF COMPANIES MACHINING FACILITIES CNC / VMC MACHINING WARM FORGINGS PVT LTD, F71, RIICO INDUSTRIAL AREA, BHIWADI 5. FOUNDRY- INDUSTRIAL CASTING 8 MT INDUCTIONFURNACE 2NOSWARM GROUP OF COMPANIES FOUNDRY FACILITIES FOUNDRYDIVISION AUTO COMP CASTING, KOYO LINE, APRA LINE, SAND PLANT, MELT SHOP 6. ORGANISATION CHART WARM GROUP OF COMPANIES WARM FORGINGPvt Ltd, PLANT -1 Mr. Suraj Singh AUTO COMPONENTSWARM FORGING Pvt LtdPLANT -2 Mr. Manoj Banga WARM GEARS Pvt Ltd. FORGING & MACHINING Mr. Gulab Singh STEEL INGOT MFG. DIVISION MAH IMPEX (Pvt) LTD. Mr.B L Siag WARMForgings Pvt. ltd PLANT5 Mr. VK Gautam WARM GEARS Pvt Ltd - FOUNDRY Mr. SD SHARMA AUTO COMP FOUNDRY Mr. VK GAUTAMMR WARM GROUP MR. AMIT RAJPUT 7. The Facilities Available At WarmGroup

  • Billet Cutting
  • Induction Billet Heating
  • Forgings Hot (Press & Hammer) & Cold Forgings
  • Heat Treatment (Continuous, Seal Quench & GCF)
  • Shot Blasting
  • Rough Turning
  • CNC Turning
  • Thread & Spline Rolling
  • VMC Drilling
  • Broaching
  • Gear Cutting
  • Gun Drilling
  • Grinding (Centre less & Profile Grinding)

WARM GROUP COMPANIES 8. The Billet Cutting Facilities

  • CNC Circular Band Saw -4 No
  • Band Saw -11 No
  • Chopper -1 No
  • Shearing Press -3 No

WARM GROUP COMPANIES 9. The Hot Forging Facilities with Induction Heater

  • Presses
  • Press 1000 Ton Korean 2 No
  • Press 750Ton Korean 1 No
  • Press 600Ton Korean 1 No
  • Press 400Ton Indian2No
  • Press 200Ton Indian2No
  • Press 100Ton -Indian 1No

WARM GROUP COMPANIES 10. The Hot Forging Facilities - Hammer

  • Drop Hammer 1.0 Ton
  • Drop Hammer 1.5 Ton
  • Capacity Expansion
  • Drop Hammer 2.0Ton by Oct 2011
  • Drop Hammer 1.0Ton by Oct 2011
  • Product Bike Kicks

WARM GROUP COMPANIES 11. The Hot Forging Facilities

  • Installed Capacity 1200 Ton Per
  • Month
  • Utilized Capacity 850 Ton Per
  • Month
  • Spare Capacity 350 Ton Per
  • Month

WARM GROUP COMPANIES 12. The Cold Forging Facilities

  • Press 650 Ton Korean 1 No
  • Supported by semi automatic annealing & bonderizing facilities 500 Kg Per hour
  • Installed Capacity 12000
  • Stroke Per Day
  • Utilized Capacity 5500
  • Stroke Per Day
  • Spare Capacity 6500 Stroke
  • Per Day

WARM GROUP COMPANIES 13. The Heat Treatment Facilities

  • Continuous Furnace
  • Normalizing 2 No
  • Continuous Furnace
  • Hardening &
  • Tempering1 No
  • GCF-3 Sets
  • Total Heat Treatment
  • Capacity 55 Ton Per
  • Day

WARM GROUP COMPANIES 14. The Tool Room Facilities

  • Designing Software Delcam,
  • Unigraphic (Solid Edge & NX),
  • CATIA,Q Form)
  • High Speed Machining
  • Centre (Korean)
  • CNC Turning Centre
  • Precision Turning Lathes
  • M1TR
  • EDM ZNC (Taiwan)
  • Milling Machines
  • Surface Grinders
  • Tool Cutter Grinders
  • All the Forging tools and dies are manufactured in
  • house for all type of components and all type of
  • forgings.

WARM GROUP COMPANIES 15. The Machining Facilities

  • CNC Turning Centre- 110 No
  • (Indian & Korean)
  • VMC Drilling Centre- 26 No
  • (Indian & Korean)
  • Broaching Machines- 4 No
  • (Capacity 3 Ton To 16 Ton)
  • Gear Cutting-4 No
  • (CNC Hobbing & Shapers)
  • Grinding -2 No
  • (Centreless & Profile Grinders)
  • Thread & Spline Rolling -2 No

WARM GROUP COMPANIES 16. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES 17. WARM GROUP INSPECTION & TESTING FACILITIES WARM GROUP COMPANIES 18. WARM GROUP COMPANIES 19. 20. WARM GROUP COMPANIES 21. WARM GROUP EXCELLENCE :GPDNsThe First GPDN produced in year 2002 for Yamaha Motors.Present Supply GPDN KSP GPDN Suzuki GPDN KWSA GPDN K YJA GPDN KST Current volume 1,50,000 No Per Month 22. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES 23. WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES 24. WARM GROUP EXCELLENCE IN PRECISION FORGING PARTS FOR TWO WHEELERS 25. WARM GROUP EXCELLENCE IN FORGING & PRECISION MACHINING PARTS FOR BMW & HARLEY DAVIDSON (UPTO 1200 CC) 26. WARM FORGING PRIVATE LIMITED 27. WARM FORGING IN AUTO ELECTRICALS - MAGNETO HUBS FOR TWO WHEELERS 28. WARM GROUP IN AUTO MOTIVE - AC PARTS IN DEVELOPMENT WITH SRPC 29. WARM FORGE GROUP : NEW DEVELOPENTS FOR INDIAN OEs: PART : 3 ROLLER CLUTCH 30. DONGLIM PRECISION (I) PVT. LTD.

  • Manufacturers & Suppliers of Precision
  • Sheet Metal Components & Sub Assemblies.
  • Press Shop -10T TO 250T
  • Weld Shop MIG Welding/Spot / Projection Welding
  • Assembly line
  • In-House Design Facility & Tool Room Supported By Korean Technology

31. WARM FORGING PRIVATE LIMITED INDIA DY METAL WORKS SOUTH KOREA, SEOUL COLLABARATION VISION FOR COLLABARATION TO DEVELOP AUTO ELECTRIC PARTS OUR FOREIGN PARTNER 32. TOOLS FOR PRODUCTION OF BODY STARTER CLUTCH WARM FORGING PRIVATE LIMITED 33. BODY STARTER CLUTCH AS FORGED CONDITION WARM FORGING PRIVATE LIMITED 34.

  • OUTER STARTER
  • CLUTCH -6 ROLLER
  • Through Hot Forging

OUTER STARTER CLUTCH RING - 5 ROLLER Through Cold Forging WARM GROUP COMPANIES 35.

  • SM05, SM15, ARMATURE SHAFT, SHAFT WITH COLD FORGE GEAR
  • 2. CLUTCH SLEEVE & PINION
  • 3.CORE ROTOR POLE IN COLD FORGING

AUTO ELECTRIC PARTS DEVELOPED THRU JOINT VENTURE 36. 37. 38.