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Gosai Bhargavgiri j 1360303021

Trening report

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Page 1: Trening report

Gosai Bhargavgiri j1360303021

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• Introduction of Hyundai motor company• Introduction of Showroom• Showroom Layout• Hierarchy of Workshop• Service Details• Work Details• common problem in Hyundai car.

Index :-

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•Chung Ju-Yung founded the Hyundai Engineering and Construction Company in 1947. Hyundai Motor Company was later established in 1967. The company's first model, the Cortina, was released in cooperation with Ford Motor Company in 1968.

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•When Hyundai wanted to develop their own car, they hired George Turnbull, the former Managing Director of Austin Morris at British Leyland. He in turn hired five other top British car engineers.

•Hyundai is currently the fourth largest vehicle manufacturer in the world. Hyundai operates the world's largest integrated automobile manufacturing facility in Ulsan, South Korea, which has an annual production capacity of 1.6 million units. The company employs about 75,000 people worldwide. Hyundai vehicles are sold in 193 countries through some 6,000 dealerships and showrooms.

•Hyundai’s first modal in India Is santro.

•Today indias' second largest • industry in manufacturing • small car.

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• Neo Hyundai is a showroom of Hyundai Motor Company Located at Hapa,Jamnagar.

• The Showroom was established in the year of 2007, & was established by Mr.Karsanbhai Bhutia.

• The Neo Hyundai is currently being run by Mr.Nileshbhai Bhutia & Mr.Himanshubhai Bhutia.

• There are a total of 22 bays in our work shop .

Introduction :

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• First three free services (in 60 minutes)

• Paid services

• Pickup and drop facility

• 24 hour break down service

• Complete On road service

• HYUNDAI on road service helpline

• Completely computerised Wheel alignment and wheel balancing

FACALITIES PROVIDED:-

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Fully trained technicians

Genuine (HYUNDAI) parts and accessories

Computerised AC gas filling service

All other general services

In Our showroom we sell Hyundai i10, grad i10,i20,Eon ,Fluidic Ealentra , Fluidic Verna ,3 rd

generation santafee ,xcent

Those car sell in our showroom.

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The Hyundai Motor gives a world class service to its customers.

The first 3 services are offered as Free Services. Then later all the services customer requires are considered under the Paid Services.

Here we are going to explain in detail about the Free Services offered by the company.

The Free Services offered are,

1. First Free Service.

2. Second Free Service. &

3. Third Free Service.

Service Details :

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The Service time provided for this service is 1200-1500 kms/ Two months. This service consists of 80 points checkup. Main of which are mentioned below and all checkups are carried out in full details: Headlight checkup, Tail light checkup, Power window checkup, Door-Lock checkup,Stereo-System checkup, AC-Heater checkup, Engine Oil checkup, Coolant checkup, Wiper Washer fluid checkup, Map light checkup, Braking System checkup, All Electrical System checkup, Underbody checkup, Greasing.

All these checkups are performed by well learned technicians to provide the best of the services.

FIRST FREE SERVICE :-

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The Second Free Service is provided from 9000-10,000 kms / One year.This service also consists of 80 point checkups. All required things are also taken good care of. All the above mentioned 80 points are again checked by a well acknowledged technician.Apart from those 80 point checkups, the major things required are done properly, such as-1. Changing Engine Oil.2. Changing Engine Oil Filter.3. Changing Air Filter.4. Refilling the Wiper Washer Fluid.

The Approx. cost of the Second Free Service is Rs. 2000-2200. depending on the service requirements.

SECOND FREE SERVICE :-

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The third free service again covers all the above mentioned 80 points. But the list of the service requirement increases as the vehicle has now run more kilometers.The Third Free Service is done between 19,000-20,000 kms / two years. Again the service is done by a well acknowledged technician. And the major things to be taken care of are mentioned under:

1. Changing Engine Oil.2. Changing Engine Oil Filter.3. Changing Air Filter.4. Changing Fuel Filter.5. Refilling the Wiper Washer Fluid.6. Filling Engine Coolant Water if required.Thee approx. Cost of this service is Rs 4200-4500. again depending on the service requirements.

THIRD FREE SERVICE :-

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The paid services are referred as the services customer requires after the first three(3) free services. In paid services unlike the free services the labour charge is counted, where-as in free services the labour charge is not counted. In paid services the customer can get all sort of services he requires, he/she can also report the complaints.

In paid services the basic things are counted first such as Checking of engine , coolant, windshield washer brake oil etc. And the items are added in the job card. Then the vehicle is completely observed by a well trained technician, he then prepares a list of faults in the vehicle. What all things are needed to be done (repaired/replaced) are then noted down on the job card and then its given to the store person to prepare an estimate. The estimated cost is then informed to the customer, and then the decision is on the customer to choose what all works he/she wants to be done.

PAID SERVICES :-

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Then after that the jobs needed to be done are told to the technician and then the work is started.

Basic checks done in paid services-

1. Engine oil & oil filter.2. Air filter.3. Fuel filter. 4. Gear oil. 5. Tyres6. Tyre pressure 7. Under body.8. Brakes. Etc.

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•Neo Hyundai road service is give service 24*7 day’s .•And Also go anywhere go to handle the car in •case car not handle by them he toeing The car at showroom .•And hand on to service department .

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Layout of The Showroom :-

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Modify modern workshop layout :-

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Hierarchy of Workshop :-

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Major equipment and machines :-

4 two post lifts (workshop)

One hydraulic lift (auto-body repair)

Automatic A.C. gas filling machine

Wheel balancing and alignment machines

Battery charger & tester

Paint booth(auto-body repair)

Personal Trolley(gen. tools)

Petrol injector tester

Bench wise , Grander , jack ,jack stand

Air compressor

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Battery tester trolley Bench wise

petrol injector tester Grander Jack

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Jake standEngine Jib Crane Battery Charger

Barring presser Alignment Wheel Balancing

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Two post leftJumper holder

Oil filter spanner

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• Change air filter .

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•Chang Engine oil :-•In Hyundai car In car Coming Deferent type engine oil .•Under car name with is engine oil quantity.

Car name Petrol engine oil Desial engine oil

Santa fee Not Available 6,700 liter

Fluidic Elantra 4,5 liter 5 liter

Fluidic Verna 3,5 liter 5 liter

E i20 / i20 3,5 liter 5 liter

Grand i10 3,5 liter 5 liter

i10 3 liter Not Available

i10 (kappa/kappa2)

3,5 liter Not Available

Eon 2,5 Liter Not Available

Eon (kappa) 3 liter Not Available

Santro 3 Liter Not Available

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• Help To Change Clutch :-

This Clutch is i20 Clutch Pedal is very Hard costumer's Complain So we Chang the clutch.

When we open the clutch pressure plate Have no friction martial and Clutch is burn .

Car is ruined 60,000 km.

So we change the clutch

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Help Disassemble i10’s engine head.

•We open the engine head we show on piston Having Coolant .•We thoat why it made we see gasket .•Gasket is burned . •Head is Unbalance.

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•Help to change timing chain.

• The car is ruined 1,00,000.

•So we Change the timing chain.

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• DO Drum Brake service.

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•Change drum liner and wheel cylinder.

•Customer complain ishandbrake not working.

•Because customer rued car In hand brake so liner brooked.

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• Help to change steering pump barring .

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• Help To change V Belt.

• The V Belt Is Cut By Steering Pump PumpPulley is unbalance .

Steering Pump

Belt is break

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• The engine is not starting is costumer complained.•We open the engine head.

•The HLA is not on inlet valve.•So miscombustion in 3rd cylinder.

•So 3rd cylinder bore & piston Head is wear.

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• Help to Change Actuator of i20.

• right side coming Hot air &left side coming cool air it is costumer complain.

• problem is that actuator of rightside is not working.

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• Help to change cooling coil.

• Normally cooling coil is chock up either linkage.

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• Help to open dashboard and also clean and linkage testing of cooling coil.• In cooling coil linkage test we have do two methods 1) water 2) gas(N2)

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• A.C Gas Raffling :-

Car Name Compressor(cc)

Oil Quy(cc) Gas Quy

Santa fee 180 150+_ 10 600 +- 25

Fluidic Elantra 180 150+_ 10 600 +- 25

Fluidic Verna 160 150 +_ 10 500 +_ 25

E i20 / i20 90 120 +- 10 450+- 25

Grand i10 110 120 +_ 10 450 +_25

Getz 155 150+_10 500+-25

Tucson 177 210+-5 510+-25

Santro 110 150+_10 600+_25

•In Hyundai car In car Coming One type A.C Gas is 134a .

• car name with is oil & Gas quantity.

•And is Gas in filling by ac gas charger machine.

Note:- i20,Verna,Santafee Have Variable Swash Plate Type AC Compressor.

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• Help to Change clutch cylinder.• Because linkage in clutch cylinder.

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• Help to change i10 oil shell.

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• Customer Complain is Gear shifting is very hard and also in clutch Car is moving.

• We Change Clutch but problem is not solve .

•We also Change clutch master.

•But problem is not solve.

•We reopen the clutch. And show flywheel is burn so car in clutch engine power transmit.

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•Help to change Crankshaft position sensor.(sonata s20)

•Problem is that car is not star we checking error . G-scan see crankshaft position Sensor is not connected.

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• help to change jumper.

•We change jumper because in jumper oil linkage.

Rear jumper Front Jumper

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• help to change jumper.

•We change jumper because jumper is not coming out after in.

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•Measured AC cooling.

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•Help to open santafee’s gear and also change clutch.

Gear is DamagedBurn inside the gear cover

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•Help to change oil cooler because oil and water mixing.

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•Change brake pad

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•In our Workshop majority coming in car is i10,i20,Grand i10 ,Eon,santro, Fluidic Verna, & also Verna transform.

•And common problem in i10 and i20 Problem is steering.

•And also Engine Over heating problem in i10,i20,santro

•And noise from door & power window in i10,G.i10,Eon .

•And also ac cooling Problem in i10,i20,G.i10,Xcent.

•And commonly Brake pad wire problem santafee.

•And also cooling coil linkage problem in i20,Xcent,Gi10

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Thank you…..!