Steel Forging, Automobile Component Forging in India

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    CreativeForgePrivateLimited

    SurveyNo.257,PlotNo.1,Shapar(Veraval),

    Dist.Rajkot,Pin:360024Ph./Fax:+912827253110

    E-Mail:sales@creativeforgeindia.com1. http://www.CreativeForgeIndia.com

    http://www.CreativeForgeIndia.com

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    2. IntroductionMasterpiecesaretypicallyRaccordementofExcellence,BusinessPerception,Deliveringit all Together.Creative Forge P. Ltd is a Private Limited, an ISO 9001:2008 certifiedcompanywithexpertiseinforgingproductstocountlesssectorslikeAutomotive,DieselEngines,Petrochemical,AgricultureEquipment,RockDrilling,Pumps,Fitting,HydraulicJacks,Hardwareetc.The company the state-of-theart manufacturing facilities and techniques atShapar(Veraval), Dist-Rajkot, Gujarat, since 2005, with forging production capacity of5600MTPAapart fromforgedcomponentswealsodoprecisionmachinedcomponentsthroughopenandcloseddieforging.Company has a well-equipped Forge-Shop with Belt Drop Hammer, Die-Shop, Heat-Treatment Shop, Machining Facilities, Laboratory, Quality Control & Test Facilities,ManagedbywellQualified&ExperiencedPersonnelOur workforce consists of extremely skilled, experience, certified engineers havingabundant experience and expertise. At Creative Forge Pvt. Ltd., we try to deliver andimproveourqualityeverydaytoprovehighestqualityforgingswhichisformedtodeliverbestfinishedproducttoenduser.Rightfrombeginingwestrictlycomplywithcustomer'srequirementswithminutedetailsandmeethighqualitystandardsbeforedelivering..CreativeForgePrivateLimitedisafastestgrowingforgingcompanybringingvaluetoitscustomersbymanufacturinghighestqualityproducts.WeareidentifiedforourpotentialtosupplyextensivearrayofForgingProducts.

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    3. CompanyDataNameofDirectors

    :

    ChandulalVasani(Mob:+919879511404)VinodraiDhaduk(Mob:+919825411303)AshwinVasani(Mob:+919879521101)LaljibhaiDhaduk(Mob:+919979511606)

    YearofEstablishment : March2005

    Area : 2975.65SQM

    ProductRange : 1Kg.to25kg.apieceSize:250mmOD&450mmLength

    InstalledCapacity 5600MT/Year

    Manpower :

    7-OficeStaff3-Engineer6-Supervisor45-SkilledWorker70-TotalStrength

    Bankers : HDFCBankLtd.

    SSIRegistrationNo. : EM22400912103149

    FactoryActLicenseNo. : 017643

    E.P.FRegistationNo. : GJ/RJT/76650

    G.P.C.B.ConsentOrderNo. : AW-16419

    Importer-ExporterCode : 2406003647,Date:22.09.2006

    RegistrarofcompanyCINNo. : U-28910FJ2004PTC44506(23.07.2004)

    ISO9001:2008RegistrationNo. : 9910002181

    NSICRegistrationNo. : NTSC/RAJ/GP/RS/GUJ/C-127

    D&BD-U-N-SNumber : 65-084-9750

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    4. Products

    o Automobile- CrankShaft,ConnectingRods,ConnectingRodCap,CamShaft,HalfPiston,

    Universaljoints,RockerArm,LongFork,Steering,Idler&suspensionarm.

    o Agriculture- UJCross,TubeYoke,Stub-Axle,HammerBlade,TrolleyHook,BallPin,Trunnion

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    o Petrochemical- ValveBody,valvesheet,PistonCore,CompressorBlade,ValveBodybonnet,

    forgingball.

    o MachineTools- ToolHolder,DruckTeller,Gears

    https://www.google.co.in/search?q=valve+sheet&espv=2&biw=1777&bih=840&tbm=isch&tbo=u&source=univ&sa=X&ei=wDHKU-33GIyHuATbmoG4Dw&ved=0CBoQsAQ

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    o Hardware,Construction&othervariousSector- Sledgehammer,LiftingHook,UniversalClamp,DrillBits,Writchlever,Safetydoor

    Hinge.

    o Flanges- WeldNeck,Threaded,SAE,SocketWeld,Slipon,Plate,Blind

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    5. MissionVision&ValueAddedStrengthMissionStatement

    "Throughqualityassuranceandstringentevaluations,provideourcustomerswithaccuratefinished, quality forged products and enhance a supplier-customer relationship based onopencommunication,mutualtrustandrespectVisionStatement

    TobecomeBestintheIndustrybybeingtheOneStopDestinationforForging&MachinedForgingValueAddedStrength

    o QualityEachandeveryoutwardismeasuredwithbestqualitytoensuretheproductsforgedareaspercustomerspecification.AtCreativeForge,itdenotesacommitmenttoexcellenceand superior outcomes, and is reflected in our products, services, employees, andbusinesspractices.

    o IntegrityAtCreativeForge,wesaywhatwemeananddowhatwesay.Weactwithunconditionalhonesty,respect,andcourtesyatalltimes.

    o AccountabilityWebelieveinacceptingresponsibilityandtheconsequences,andtakingownershipwhileembracingcommongoals,teamwork,andcollaborativedecision-making.

    o TeamWorkWe work in a collaborative environment where team's success takes precedence overspecificachievementandwherewemotivatenewideasandpracticeswithout judgmentor criticism. Our success will come from focused strategic growth with a team andstrategicpartnersthatshareourvalues.

    o ContinuousImprovementWearepersistent inourquesttocreatively, intelligently,andsystematically improveineverythingwe do. From our business practices and technology, to our commitment topersonalandprofessionalemployeedevelopment.

    o RelationshipAboveall,byholdingtruetoourcorevaluesandthroughdevotedcustomerappreciationand respect, we will earn our customers trust, and thereby develop the long standingbusinessrelationshipsthataretheheartofourcompanydevelopment.

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    6. Structureo OrginazationChart

    o ProductionProcess

    Thestructureoftheplanthasbeendesignedinsuchawaysothatallthemanufacturingactivitiesareunderoneroof.thematerialprocessedatonestageeasilyflowstoanextstageofprocessingtherebyreducingextramanpowertohandlethematerialfromoneplacetoanotherandavoidwaitingtimeforthenextprocess.The production process shop is equipped with EOT cranes to shift the material fromplacetoplace.

    ManagingDirector

    Marke.ng Finance&Accounts Produc.on

    ForgeShopIn-Charge

    DieShopIn-Charge

    HeatTreatment

    ShotBlas8ng

    MachineShop

    Purchase

    Store

    H.R.Department

    QualityAssurance

    Laboratory QualityInspector

    Laboratory

    Storage

    Cutting

    Heating

    Forging

    DieShop

    HeatTreatment

    ShotBlasting

    FinalInspection

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    7. InfrastructureWebeliveinprovidingcompletesolutionstoourclints,ourfacilityiswellequippedwithbackwardaswellasforwardintegration.wehavefacilitiesfordiemanufacturing,forging,machingoperaionswithgoodinspectionfacilities.Creativeforgehasamaterialmanufacturerangefrom1Kg.to25kg./piecewithSize250mmOD&450mmLength.Wehaveamanufacturingcapacityof5400MTPAandreservecapacityof850MTofCarbon,alloy,CopperandStainlesssteelrawmaterial.ForgingmanufacturingrelatedEquipmentlistisasFollows:

    ForgeShopParticulars CapacityBeltDropHammer 1.5M.TonBeltDropHammer 1.0M.TonPowerPress 150M.TonPowerPress 250M.TonGasFireFurnacewithAutometedBurner 7M.TonGasFireFurnacewithAutometedBurner 12M.TonNormalizingFurnace 3M.TonOverHeadCranes 10M.TonShotBlastingMachine 750KgsAirCompressor 500CFMAirCompressor 7.50Hp.BenchGrinder ---WeldingMachine 250AMPSWeldingMachine 400AMPSCoolingTower ---Die/MachineShopParticulars CapacityMillingMachineVertical No.2MillingMachineVertical No.4ShapingMachine 30LatheMachine 18X6.5LatheMachine 9X7.5RadialDrillingMachine 1

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    MaterialCuttingParticulars CapacityShearingMachine 90mmShearingMachine 100mmHacksawMachines 160mmHacksawMachines 250mmBendsawMachine 175mmMeasuring&TestingFacilityParticulars RangeRackWellHardnessTester Upto450HBRawMaterialTestingbyChemicalAnalysis ---HeightGauge 600mmHeightGaugeDigital 450mmVernierDial 200to1000mmVernierDigital 300mmBoreGuage 50to150mmDialGuage 0.001mmMicroMeter 0to150mmDepthMicroMeter 0to100mmRadiusGaugeSet 1to25mmInside&OutsideCaliper 4to6RadiusDepthGauge 2to6DegreeProtector 0to180SteelV-Blocks 150x100x100mmMagneticV-Block 150x100x100mmUtilityParticulars CapacityInstalledPower 180KVAFuelGas(GSPC) 1400SCMDFuelStorageTank 20,000Ltr.Transportation TractorwithTrolly(8M.Ton)

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    8. QualityControlQuality forms thebottom lineof theendeavorsatCreative forge.The teamofCreativeForgeisstronglycommittedtoqualityandtotalcustomersatisfaction.Weachievethisbyimplementingofproactiveresponsetoqualityissues,embracingcutedgetechnologyandpricecompetitiveness.Thestagewise inspectionofmanufacturingvariousproductshasenabledustoproducequalityproducts.The various step wise quality check procedures followed by Creative forge aresummarizedasfollows-

    o Rawmaterialtestingo Processinginspectiono Finalinspection

    Stringentpolicyofusingonlytheworldclasssteel,carbonsteelandalloysteelasinputsfor the production of forged products has earned us both the trust of our esteemedcustomersandthemarketvaluethroughtheyearsofestablishment.The companyhas set variousquality checkdepartments to ensure removalof even theminutestdefectfromthefinisheddefect.Randomtestsarecarriedoutoneachlotafterdying, cutting, forging and heat treatment to confirm hardness, microstructure, grainsize,smoothfinishingandshineofthefinishedproductasperthecustomerdemandandsatisfaction.Finally the dimensional checks and visual inspection are checked and verified againstcustomersdrawing.CreativeForgebelievesandendeavorstowards:

    o Flawlessproductmanufacturingo Minimalvariationinprocessingo Continuousimprovementusinglatesttechnicalmethodologies

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    9. OurClientTirthAgroTechnologyPvt.Ltd.BhunavaYorkTransportEquipment(India)PvtLtd-PuneRadhikaHyudraulic-RajkotLiftwellHydraulicRajkotMosdorferIndiaPvt.Ltd.-NasikGunneboIndiaPvt.Ltd.-HalolJ.K.Files&Tools-MumbaiSudarshanElastomerPvt.Ltd.-SuratEverestKantoCylinderLimitedGandhidhamSaraswatiAutoPvt.Ltd.-AurangabadCaptainTractorsPvt.Ltd.RajkotMasterTechnologyRajkotD&HEngineering(India)Pvt.Ltd.Chikhali&U.K.EppingerToolongAsiaPvt.Ltd.ChennaiTwentyFirstCenturyCastingPvt.Ltd.VitthalUdhyognagarGovernmentSupply(Defence,Railway,etc.)