Shanthi Gears Presentation

Executive Summary•4 Decades of Experience in Gear/Gear Box Solutions

•State of Art Manufacturing Facility

•Strong Re-engineering & Servicing Capability

• Indian Company with European Expertise

•Part of Murugappa Group

Certifications

Only Indian Gear Manufacturer

To be AS9100 C Certified

History

Customers

Engineering 50 Member Engineering Team

Strong Re-engineering Capability Customized Product Engineering Trained in Engg Tools like Solid Works/Pro E /

ANSYS / PLM Packages

10 Member Focused R&D Team2 German Expats Focused on Planetary Drives

R&D

CAD | CAM | PLM TOOLS

Products & ServicesGear Box Products

SparesServicing

Servicing of Gear Box (any Make)

Retrofit & Re-engineeringPredictive Maintenance Services

Std Helical / Bevel / Worm GB/ Gear Motor

Customized Gear BoxPlanetary Gear Box

Internals for All GB

Loose Gears

Infrastructure

Foundry

Non Ferrous | Fabrication

Unit C - Machining Unit• Fully Integrated Gear Manufacturing Unit

–Foundry & Fabrication / Heat Treatment– In house Cutter Manufacturing

• State of Art Infrastructure–75 Gear Hobbing Machines–40 Profile Grinding Machines–12 CMM / Profile Testing Units

• Experienced Work force

CNC 6 Axis Horizontal Machining Centre

Grinding Park

Manufacturing Facility

Manufacturing Facility

Heat Treatment

Heat Treatment

IT Systems Since 2004

Gears – Product RangeFew mm to 3.2

MeterUp to 30 Module

Straight Bevel Spiral Bevel

Geared Motor – Up to 90 kW

Coal Mill VRM – 660 kW

Roller press Planetary Gearbox1200 kW980 / 16.8 rpm

China make Cement Mill VRM – 5400 kW

China make Cement Mill VRM – 5400 kW

Cement Mill VRM planetary arrangement refurbishment

1200 kW – Raw Mill VRM Servicing

Planetary DrivesRatio up to 4200

Torque up to 1.5 Million Newton Meter

Catalogue for Range of Applications

German Engineering / Manufactured in India

Main Hoist Planetary Gear Box

INPUT POWER : 400 kW @ 740 rpmTOTAL RATIO : 118.7 : 1 (SHAFT A DRIVING) : 120.2 : 1 (SHAFT B DRIVING) : 59.7 : 1 (BOTH SHAFTS DRIVING)

Planetary Drive

Ratio i : 160Output power P2 : 150 kWMaximum torque Tmax : 145000 Nm

Planetary Gear Box-Sugar Industry

Ratio i : 30.3Input speed n1 : 1500 /1000 rpmOutput speed n2 : 49.5 / 33 rpmOutput torque T2 : 3449 / 3896 NmOutput power P2 : 17.9 / 13.5kWMaximum torque Tmax : 15000Nm

SERVICE SETUP

• COIMBATORE

SERVICE SETUP

• CHENNAI

• PUNE• MUMBAI

• BANGALORE

• BARODA

• DELHI

• JAMSHEDPUR

• RAIPUR

• KOLKATTA

• COIMBATORE

REFURBISHMENT OF ANY MAKE GEARBOX

RE-ENGINEERING

CONDITION MONITORING

Thank You