Hero Achiever

1. While every care is taken in publishing this catalogue, thecompany will not be responsible for any error and omission.This catalogue is the property of Hero MotoCorp Ltd.Copy right of this catalogue is reserved.

3. INDEX21BLOCK INDEX35PART NO. INDEXENGINE GROUP34FRAME GROUP

4. Function andcomponent No.INSTRUCTION FOR USE OF PARTS CATALOGUEThis parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) ForACHIEVER Motorcycle.I. How to order parts1. Information requiredReplacement parts orders must contain both the part number and thestamped number(s) as described below. This is because any changes andmodifications of parts are registered at with the pertinent partsand stamped numbers.Numbers needed(a) Carburettor parts : Part number andStamped carburettor identification number.(b) Engine parts : Part number and Stamped engine number.(c) Frame parts : Part number and Stamped frame number.2. RevisionWhen modifications or additions to this Parts Catalogue are made, a newsletters/revised edition will be issued at an appropriate time, with sucessivelyprogressing revision numbers. We recommend obtaining such revisions in order tokeep your Parts Catalogue up-to-date at all times. To check whether a PartsCatalogue revision has been issued, please contact SPARE PARTSDEPARTMENTS, LTD.Hero MotoCorpHero MotoCorpHero MotoCorpII. How to read this Parts Catalogue1. Make-up of the part number(Example) (General Parts)Colour CodeSubcontractor designationModification designationParts classification No.(Example) Bolts, nuts and other standard partsFunction andtype No.Dimension Chemical surface treatmentISO2. Colour codesThe colour code at the end of the part number indicates the colour. Code below ZAin alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but reference must be made to the code given in the descriptioncolumn of this Parts Catalogue.Hero MotoCorp5COLOUR CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURZAZBZCZDZEHero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR DESCRIPTION(NH-35M)IRON NAIL SILVER METALLICNH-105)(NH-167M-U)MAT BLACK(NH-1) BLACK(NH-303M) MAT AXIS GRAY METALLICCLOUD SILVER METALLICPANTHER BLACK ME, TYPE-1PANTHER BLACK ME, TYPE-2PANTHER BLACK ME, TYPE-3FORCE SILVER ME.CANDY BLAZING RED(NH-B08)(NH-B08)(NH-B08)(NH-411M)(R-195C)1

5. 3. AbbreviationsThe following abbreviations are used in this Parts Catalogue.ASSY. .........Assembly L.E.D.........Light emitting diodeABS............Anti-lock brake system TCS...........Traction control systemCOMP.........Complete L (100L).....Link (100 Links)R.................Right A.C............Alternating currentL. ...............Left D.C............Direct currentSTD............Standard IN ..............InletMM. ............Millimeter EXH...........ExhaustG. ...............Gram FR. ...........FrontT (22T). ......Tooth (22Teeth) RR.............RearA.................Ampere Hex............HexagonalV. ................Volt A.M............Attaching MarkW................Watt T.M. ...........Transcript MarkWL..............With labelling C.D.I..........Capacitive Discharge ignitionWOL...........Without labelling INC............IncludingKMPH.........Kilometers per hour4. DimensionsAll dimensions are given in millimeters (mm) except in the case of steel balls,tyres and tyre tubes and wheel rims.Parts Example InterpretationBolt (Screw) 6 x 12 6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm inside diameter, 130mm length5. Supercedence of partsPart numbers given under the part name in the Description column indicate thatthe part number has been superceded by that part number. maymake such supercedence without notice.6.AssembliesSections framed with broken lines in the exploded view drawings are available ascomplete assemblies. (Their individual parts can also be obtained.)Hero MotoCorp7. Required QuantityThe number given in the Reqd. No. column indicates the quantity of parts used inthe section described in that block.Parts with quantities in ( ) represent optional parts.Part whose required number is N, is a part whose required number can beselected at need.8. Part modifications and applicable serial numbersIn case where a part has been modified, the serial number of the first vehicle(or frame, engine, carburettor) bearing the modification is listed in theSerial No. Column.9. IllustrationIllustration of parts given in parts catalogue diagrams are provided forconvenience identifying parts and may differ from the actual configuration of parts.10. Models, area codes and applicable serial numbersModels, area codes and applicable serial Nos. given in this parts catalogue can beidentified as follows.Example6MBLXXXXEPYZXYYYYYXXXXEFYZXYYYYYApplicableFrameserial NolApplicablecarburettoridentification No.AreacodeAVK4FB AIndiaTypeIDACHIEVERModelApplicableEngineserial No.

6. 711. Location of stamped serial numberCARBURETTOR IDENTIFICATION NUMBERFRAME SERIAL NUMBERENGINE SERIAL NUMBER

7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowedfor replacement of parts covered by the warranty during the period the warranty isin effect. The F.R.T. for those parts which are not listed herein should bedetermined from the operation closely related to the replacement of that part.1. The F.R.T. is based on the following service conditions.a. Aliberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the necessaryservicing tools listed in the service manual (motorcycle) which describesthe service policies are available close at hand and thework is performed by a mechanic with normal skill.c. Time required for inspection and operational test following the servicing isincluded in the F.R.T.2. Method of computingThe job times are listed in tenth of an hour to simplify computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36 minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603. Computing the F.R.T.When several jobs are performed at the same time, make the calculation in thefollowing manner.a. Jobs of non duplicated natureThe F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.(Example) Replacement of head cover gasket and oil filter.SERVICE ITEM F.R.T.Packing, cylinder head cover 0.5Cartridge, oil filter 0.5The F.R.T. For the job is : 0.5+0.5=1.0b. Jobs of duplicated natureTake the F.R.T. For the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.SERVICE ITEM F.R.T.Gasket comp., cylinder head 3.0Piston *5.0The F.R.T. for the job is : 5.0c. Jobs of partially related natureTotal up the F.R.T. For all of the parts replaced and then subtract the F.R.T. forthe duplicated operation (i.e., cylinder head gasket service).(Example) Replacement of valve and cylinder head.SERVICE ITEM F.R.T.Valve *3.0Head assy., cylinder *4.0Gasket comp., cylinder head *2.5The F.R.T. for the job is : (3.0+4.0)-2.5=4.5 The F.R.T. shown with (*) includes engine removal and installation. The parts, having the same number of man-hour, are identified by a mark" ", and classified under the title of their representative work.8

8. NO. SERVICE ITEM F.R.T.1. Engine 1.72. Cylinder head 1.43. Carburettor 0.44. Crankcase separation *3.54. Operations other than replacing partsa. Removal and installationb. Adjustment, measurement and cleaningEngineNO. SERVICE ITEM F.R.T.1. Spark plugadjustment and cleaning 0.12 Ignition timinginspection 0.23 Tappet adjustment 0.24 Carburettor idle adjustment 0.15 Engine oil inspection (excluding oil change) 0.16 Clutch adjustment 0.17 Cleaner element cleaning 0.18 Compression pressure measurement 0.19 Battery checking of electrolyte level and gravity 0.210 Carburettor float level measurement 0.511 Oil filter cleaning 0.612 Valve clearance adjustment 0.4FrameNO. SERVICE ITEM F.R.T.1 Front brake air bleeding 0.22 Rear brake adjustment 0.13 Brake operation test 0.14 Headlight aimings 0.15 Drive chain tension adjustment 0.1c. OverhaulNO. SERVICE ITEM F.R.T.1 Carburettor 0.79

9. 112E-1 CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 21E-1A CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 22-23E-2 CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 24E-3 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 26E-5 RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 27E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28E-7 A.C. GEN. ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 29E-7A A.C. GEN. ASSY.. . . . . . . . . . . . . . . . . . . . . . . . . 30E-7B STARTER MOTOR.. . . . . . . . . . . . . . . . . . . . . . . 31E-7C LEFT CRANKCASE COVER. . . . . . . . . . . . . . . . 32E-8 CRANKCASE. . . . . . . . . . . . . . . . . . . . . . . . . 33-34E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35E-9 CRANK SHAFT/PISTON . . . . . . . . . . . . . . . . 36-37E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 38-39E-11 SPINDLE KICK STARTER . . . . . . . . . . . . . . . . . 40E-12 DRUM GEAR SHIFT . . . . . . . . . . . . . . . . . . . . . . 41E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . 42-43BLOCK INDEX ENGINE GROUP

10. 12F-1 HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . 45-46F-1VB COWL FRONT. . . . . . . . . . . . . . . . . . . . . . . 48-49F-2 SPEEDOMETER / CABLE . . . . . . . . . . . . . 50-51F-3 HANDLE LEVER/SWITCH/CABLES. . . . . . 53-53F-3A FR. BRAKE / MASTER CYL. . . . . . . . . . . . 54-55F-4 HANDLE PIPE / TOP BRIDGE . . . . . . . . . . . . . 56F-5 STRG. STEM . . . . . . . . . . . . . . . . . . . . . . . . . . 57F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . 58F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . 59-60F-8 FR. BRAKE PANEL (DRUM). . . . . . . . . . . . . . . . 61F-8A CALIPER ASSY., R FRONT (DISC.). . . . . . . . . . 62F-9 FRONT WHEEL (DRUM) . . . . . . . . . . . . . . . . . . 63F-9A FRONT WHEEL (DISC.) . . . . . . . . . . . . . . . . 64-65F-10 REAR BRAKE PANEL. . . . . . . . . . . . . . . . . . . . . 66F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 67-68F-12 SEAT ASSY. / COVER FRONT . . . . . . . . . . 69-70F-12A REAR COWL . . . . . . . . . . . . . . . . . . . . . . . . 71-73F-13 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 74-75F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . 76-77F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 78-79F-16 MUFFLER EXHAUST . . . . . . . . . . . . . . . . . . . . 80F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . . 81-82F-18 PEDAL GEAR CHANGE / KICK STARTER /PEDAL BRAKE . . . . . . . . . . . . . . . . . . . . . . 83-84F-18A MAIN STAND / SIDE STAND . . . . . . . . . . . . . . 85F-19 SWINGARM / CHAIN CASE . . . . . . . . . . . . 86-87F-20 CUSHION REAR. . . . . . . . . . . . . . . . . . . . . . . . 88F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 89F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-91F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92F-24 WIRE HARNESS / START CABLES . . . . . . 93-94F-24A BATTERY ASSY. . . . . . . . . . . . . . . . . . . . . . . . . 95F-25 FRAME BODY/ASV/GRIP REAR . . . . . . . . 96-97F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98F-27 STRIPE / MARKS . . . . . . . . . . . . . . . . . . . 99-107F-27A MARKS. . . . . . . . . . . . . . . . . . . . . . . . . . . 108-111F-28 GUARD FRONT . . . . . . . . . . . . . . . . . . . . . . . 112F-29 GUARD SARI . . . . . . . . . . . . . . . . . . . . . . . . . 113F-30 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . 114BLOCK INDEX FRAME GROUP

11. BLOCK INDEX - ENGINE GROUP13E-1 21 E-1A 22 E-2 24E-4 26 E-5 27E-6 28 E-7 29 E-7A 30E-3 25*Ref. No. on the index illustration may be differentFrom that on the text453117 7913811210612922636115161252017 1741114232181822913102219197CABLE ENG.EARTH1215161413123119781106 510187911 1143121311421423312175646464653141210159111381 56878328746 111215141587151491010101010134215348571111310269131211213 1212131313131313 1313

12. BLOCK INDEX - ENGINE GROUP14E-7B 31 E-7C 32 E-8 33E-8A 35*Ref. No. on the index illustration may be differentFrom that on the text7101 22667983944953101434171721616113151161289710515152439781135610111412E-9 36 E-10 38211523718171630292120251223341314522288 24192711019112469216262E-11 40 E-12 41 E-13 4213 611298141021074511 15153121118174513121961571682311109191431211192922713415691014151718201122232525272428262611621823F-399111048835762111

13. 15F-1 45 F-1VA 47 F-1VB 48F-2 50 F-3 52 F-3A 54F-4 56 F-5 57 F-6 58* Ref. No. on the index illustration may be differentfrom that on the text.BLOCK INDEX - FRAME GROUP938109475112 1216114/56A2828281517 1722242816161 116913/14292219/2027 2727257/8286301231331231333331122123327B253310182627272828287A811910162518153826383114317234017177240404020283027302821 22 561924353/434NPASSING363712/131323239392933 33322626242626242828481612297102111212313151413252019181765271217124516163171529138891177610141513106121212.12131312101114641528139181514618716 1715141031865191916877322181414113 134111912151720222022212323144

14. 16F-7 59 F-8 61 F-8A 62F-9 63 F-9A 64 F-10 66F-11 67 F-12 69 F-12A 71* Ref. No. on the index illustration may be differentfrom that on the text.BLOCK INDEX - FRAME GROUP222212342256/7891011/2912131415/1617/1819/20212324242425/2627/283010121413121153291468710292869231419191918202527172152215141223131616112672782415101591214131162377843151112 25 241310762292248201231418521322221617198-910-11121137735121134466 52151511515151282156111210141015155117431413139

15. 17F-13 74 F-14 76 F-15 78F-16 80 F-17 81 F-18 83F-18A 85 F-19 86 F-20 88* Ref. No. on the index illustration may be differentfrom that on the text.BLOCK INDEX - FRAME GROUP26161413233072425242524252425242592720222121152820291919102425312211843516181718171817211111141389121610715737106175341012A12A761651666682121212111198141531271122101220118195161118165137171918957 191811223445217683251610121420212218198913154356726231112172491411131712 868514 111134127142323231818 1818151410111321201922162896345294 51861010157521161419 12711101513171818181820899432516174514273/6

16. * Ref. No. on the index illustration may be differentfrom that on the text.BLOCK INDEX - FRAME GROUP18F-21 89 F-22 90 F-23 92F-24 93 F-24A 95 F-25 96F-26 98 F-27 99 F-27A 10811684 1131718181718178118711 51313291716101212161715141816201719181435-910216181872011201419174 81213-1514A20614A1419131127810612131127 41253721114GADC513DCAG3BACDF9D11EF7AA121A19101214174567283PP1919

17. 19F-28 112 F-29 113* Ref. No. on the index illustration may be differentfrom that on the text.BLOCK INDEX - FRAME GROUPF-30 11422114444CAUTIONMAB - 600CAUTIONMAB - 60042351

18. ENGINE GROUP

19. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF453117 79138112106129212310-KVN-900 COVER, COMP., CYLINDER HEAD .................................... 1 112391-KRM-840 GASKET, HEAD, COVER..................................................... 1 112396-KRM-840 GASKET B, HEAD, COVER ............................................... 1 112397-KSP-910 GASKET, CYLINDER HEAD, COVER ................................. 1 112398-KSP-910 COLLAR, 9MM ..................................................................... 1 118640-KTN-900 PIPE COMP., AIR FEED....................................................... 1 190003-KFG-000 BOLT, L COVER.................................................................. 2 290463-ML7-000 WASHER, SEALING, 6.5 MM .............................................. 1 190543-MV9-670 RUBBER, MOUNT ............................................................... 2 291309-MJ0-003 O-RING, 9.8 X 2.8 ................................................................ 1 194301-08140 DOWEL, PIN, 8 X 14 ............................................................ 1 195701-06016-00 BOLT, FLANGE, 6 X 16 ........................................................ 2 296001-06012-00 BOLT, FLANGE, SH.6X 12 ................................................... 1 112345678910111213E - 1CYLINDER HEAD COVERFR.*COVER COMP., CYLINDER HEAD ..... 0.3*GASKET, HEAD COVER213

20. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF12200-KVE-900 HEAD COMP., CYLINDER (MGM) ....................................... 1 112204-KRM-305 GUIDE, VALVE, (O. S.)......................................................... 1 112205-KSP-305 GUIDE, INLET, VALVE (O. S.) .............................................. 1 112210-KSP-910 HOLDER COMP., CAM SHAFT............................................ 1 112212-KRM-840 PLATE, STOPPER................................................................ 1 112213-KSP-910 CLIP, VALVE GUIDE............................................................. 2 212251-KSP-910 GASKET, CYLINDER HEAD................................................. 1 116210-KSP-911 INSULATOR COMP., CARB ................................................. 1 116217-KSP-910 BAND, INSULATOR.............................................................. 1 116222-KSP-910 NUT, SQUARE, 5 MM........................................................... 1 131916-KRM-841 SPARK, PLUG, (CPR8EA-9) ................................................ 1 190002-KRM-840 BOLT, FLANGE, 5X14 .......................................................... 2 290006-MEE-000 BOLT, RECESSED, 5X30..................................................... 1 190040-KSP-910 BOLT, STUD, 8X22............................................................... 2 290306-KRM-840 NUT, CYLINDER HEAD........................................................ 4 490404-KPT-A00 WASHER, PLAIN, 12MM...................................................... 4 490704-KRM-840 DOWEL, PIN, 6X10 .............................................................. 2 291304-KRM-840 O-RING, 33.5X3.................................................................... 1 1123456789101112131415161718E - 1ACYLINDER HEAD26361FR.15161252017 1741114232181822913102219197CABLE ENG.EARTH12* PLUG, SPARK...................................... 0.1* BOLT, STUD, 8 X 22 ............................ 0.3( ADD 0.1 FOR EACH)* INSULATOR COMP., CARBURETOR.. 0.4* HOLDER COMP., CAMSHAFT ............ 0.9* GASKET, CYLINDER HEAD................ 1.4* GUIDE IN VALVE ................................. 2.0(INC. REAMING)(ADD 0.3 FOR EACH)(EXC. VALVE REFACING)(ADD MORE 0.2 IF PERFORMED)* HEAD COMP., CYLINDER................... 2.215161422

21. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF94301-10120 DOWEL PIN, 10X12.............................................................. 2 295701-06014-00 BOLT, FLANGE, 6X14........................................................... 1 195701-06016-00 BOLT, FLANGE, 6X16........................................................... 1 195701-06022-00 BOLT, FLANGE, 6X22........................................................... 2 295801-06105-00 BOLT, FLANGE, 6X105......................................................... 2 2192021222323* PLUG, SPARK...................................... 0.1* BOLT, STUD, 8 X 22 ............................ 0.3( ADD 0.1 FOR EACH)* INSULATOR COMP., CARBURETOR.. 0.4* HOLDER COMP., CAMSHAFT ............ 0.9* GASKET, CYLINDER HEAD................ 1.4* GUIDE IN VALVE ................................. 2.0(INC. REAMING)(ADD 0.3 FOR EACH)(EXC. VALVE REFACING)(ADD MORE 0.2 IF PERFORMED)* HEAD COMP., CYLINDER................... 2.2E - 1ACYLINDER HEAD26361FR.15161252017 1741114232181822913102219197CABLE ENG.EARTH12151614

22. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF13123119781106 510187911 1143121311421412209-GB4-685R SEAL, VALVE, STEM ........................................................... 2 214100-KTN-900 SHAFT COMP., CAM............................................................ 1 114430-KSP-910 ARM COMP., VALVE ROCKER ............................................ 2 214451-KRM-840 SHAFT, ROCKER ARM ........................................................ 2 214711-KSP-910 VALVE, INLET....................................................................... 1 114721-KSP-910 VALVE, EXH. ........................................................................ 1 114751-KTN-900 SPG, VALVE, OUTER........................................................... 2 214761-KTN-900 SPG, VALVE, INNER ............................................................ 2 214771-KSP-910 RETAINER, VALVE, SPRING ............................................... 2 214777-KSP-910 SEAT, VALVE, SPRING ........................................................ 2 214781-MA6-000 COTTER, VALVE .................................................................. 4 490012-KK3-830 SCREW, TAPPET ADJUSTING............................................ 2 290206-250-000 NUT, TAPPET ADJUSTING .................................................. 2 291008-KTN-900 BRG. BALL RADIAL, 12 X 28 X 8......................................... 1 11234567891011121314* CAMSHAFT COMP., ............................ 0.7* ARM COMP., VALVE ROCKER............ 0.8(SAME TIME FOR TWO UNITS)* BEARING, RADIAL BALL, 6001 .......... 0.9* SPRING, VALVE .................................. 1.6(ADD 0.1 FOR EACH)* VALVE EX ........................................... 1.8(ADD 0.2 FOR EACH)(INC. REFACING)(EXC. VALVE GUIDE REPLACEMENT)24E - 2CAM SHAFT / VALVEFR.

23. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF12100-KVE-900 CYLINDER COMP.,(MGM) ................................................... 1 112191-KWK-900 GASKET, CYLINDER ........................................................... 1 194301-10120 DOWEL, PIN, 10 X12 ........................................................... 2 2123* GASKET, CYLINDER .......................... 1.6* CYLINDER COMP.,.............................. 1.725E - 3CYLINDER2331FR.

24. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF4739126512128101114321-KRM-840 SPROCKET, CAM, ( 34 T )................................................... 1 114401-KCW-851 CHAIN, CAM......................................................................... 1 114510-KVE-900 TENSIONER, ASSY., CAM CHAIN....................................... 1 114515-KRM-840 PLATE, TENSIONER SET.................................................... 1 114520-KVE-900 LIFTER ASSY., TENSIONER................................................ 1 114560-KSP-910 GASKET, TENSIONER LIFTER ........................................... 1 114610-KSP-910 GUIDE, CAM CHAIN ............................................................ 1 190005-KY7-000 SCREW, PAN 6 X 6 .............................................................. 1 190083-KRM-840 BOLT, KNOCK, 5 MM ........................................................... 2 291306-MG3-000 O-RING, 1.5 X 9.5................................................................. 1 195701-06016-00 BOLT, FLANGE, 6 X 16 ........................................................ 1 196001-06022-00 BOLT, FLANGE, SH.6 X 22 .................................................. 2 2123456789101112* LIFTER ASSY., TENSIONER............... 0.2* SPROCKET, CAM, (34 T) .................... 0.5* TENSIONER ASSY., CAM CHAIN ....... 0.9* CHAIN, CAM ........................................ 1.0* GUIDE, CAM CHAIN............................ 1.4E - 4CAM CHAIN TENSIONERFR.926

25. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF11330-AAM-H00 COVER COMP R CRANK CASE.......................................... 1 111393-KWK-900 GASKET, RIGHT COVER ..................................................... 1 115651-KTN-900 GAUGE, OIL LEVEL.............................................................. 1 122810-KVE-900 LEVER COMP., CLUTCH...................................................... 1 122815-428-000 SPRING, CLUTCH LEVER ................................................... 1 122821-KRM-840 RECEIVER, CLUTCH CABLE............................................... 1 190701-KFN-850 PIN, SPRING, 3 X 10 ............................................................ 1 191202-KSP-911 OIL SEAL, 12 X 18 X 4.......................................................... 1 191204-MC7-003 OIL SEAL, 16 X28 X7............................................................ 1 191307-KRM-840 O-RING, 18 X 3..................................................................... 1 194301-08140 DOWEL PIN, 8 X 14.............................................................. 2 296001-06030-00 BOLT, FLANGE, SH.6 X 30................................................... 3 396001-06040-00 BOLT, FLANGE, SH.6 X 40................................................... 9 912345678910111213* GASKET, R CRANKCASE COVER ..... 0.6* OIL SEAL ,16 X28 X 27* COVER COMP., R CRANKCASE ........ 0.7* LEVER COMP., CLUTCH(INC. RELATIVE PART)E - 5RIGHT CRANK CASE COVERFR.2748571111310269131211213 1212131313131313 1313

26. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF22100-KTN-900 OUTER COMP., CLUTCH..................................................... 1 122115-KSP-910 GUIDE, CLUTCH OUTER..................................................... 1 122120-KRM-840 CENTER, CLUTCH............................................................... 1 122201-KPM-850 DISC, CLUTCH FRICTION, 4 X 8 X 45 ................................ 3 322201-MR8-000 DISC, CLUTCH FRICTION................................................... 2 222321-KPS-900 PLATE, CLUTCH .................................................................. 4 422355-KRM-840 PLATE, CLUTCH PRESSURE.............................................. 1 122361-KPK-900 PLATE, CLUTCH LIFTER ..................................................... 1 122366-KSP-910 ROD, CLUTCH LIFTER ........................................................ 1 122401-KRM-840 SPRING, CLUTCH................................................................ 4 490008-KRM-840 BLOT, FLANGE, 6 X 25 ........................................................ 4 490202-KRM-840 NUT SPL., FLANGE, 14 MM................................................. 1 190401-KRM-840 WASHER, PLAIN, 17MM ...................................................... 1 190501-KPT-A00 WASHER, 14.1 X 29 X 2.8.................................................... 1 196100-60030-00 BRG., BALL, RADIAL, 6003.................................................. 1 1123456789101112131415* ROD, CLUTCH LIFTER ....................... 0.6* SPRING, CLUTCH............................... 0.7(SAME TIME FOR TWO UNITS OR MORE)* CENTER, CLUTCH ............................. 0.8* DISC, CLUTCH FRICTION(INC. RELATIVE PART)(SAME TIME FOR TWO UNITS OR MORE)* OUTER COMP., CLUTCHFR.E - 6CLUTCH21756464646531412101591113828

27. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF31100-KSP-911 AC. GEN. ASSY................................................................ - -31110-KSP-911 FLY WHEEL COMP. ......................................................... - -31120-KSP-911 STATOR COMP. .............................................................. 1 132111-KSP-910 CLAMPER, ACG. CORD .................................................. 1 190201-KRM-840 NUT, FLANGE, 14 MM ..................................................... 1 190501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ............................................... 1 196600-06016-00 SOCKET, BOLT, 6 X 16 .................................................... 3 396600-06025-00 SOCKET, BOLT, 6 X 25 .................................................... 3 329FR.12345678* FLY WHEEL COMP.............................. 0.5* STATOR COMP ...................................1 5687832874E - 7A. C. GEN. ASSY.

28. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF28110-KTN-900 GEAR COMP., STARTER DRIVEN ...................................... 1 128120-KTR-A00A OUTER COMP., STARTING CLUTCH ................................. 1 128131-KTN-900 GEAR, STARTER DRIVEN .................................................. 1 128132-KN6-930 SHAFT, REDUCTION GERA................................................ 1 128133-KRM-850 COLLAR, STARTER REDUCTION ...................................... 1 131100-KSP-911 AC GEN. ASSY. (MITSUBA)................................................. 1 131110-KSP-902 FLY WHEEL COMP. ............................................................. 1 131120-KSP-911 STATOR COMP. .................................................................. 1 132111-KSP-910 CLAMPER, ACG. CORD ...................................................... 1 190085-KTC-920 BOLT, SOCKET, 6 X 14 ........................................................ 6 690201-KRM-840 NUT, FLANGE, 14 MM ......................................................... 1 190501-KPT-A00 WASHER, 14.1 X 29 X 2.8 ................................................... 1 191022-KTN-900 BRG., NEEDLE, 22 X 29 X 16.8........................................... 1 196600-06016-00 SOCKET, BOLT, 6 X 16 ........................................................ 3 396600-06025-00 SOCKET, BOLT, 6 X 25 ........................................................ 3 330E - 7AA. C. GEN. ASSY.FR.123456789101112131415* FLY WHEEL COMP.............................. 0.5* STATOR COMP6 1112151415871514910101010101342153

29. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF31200-KSP-901 MOTOR ASSY,. STARTER ................................................... 1 131201-KPT-A01 BRUSH, TERMINAL SET ..................................................... 2 231204-KG8-004 SPRING, BRUSH.................................................................. 2 231205-KTC-921 BOLT, SET ............................................................................ 2 231206-KPH-881 BRUSH, HOLDER ................................................................ 1 131207-MBE-008 RING ..................................................................................... 2 290071-MB0-000 NUT, WASH, 6 MM ............................................................... 2 291309-425-003 O RING, 24.4X3.1 ............................................................... 1 191320-MB0-000 O RING................................................................................ 3 395701-06022-00 BOLT, FLANGE, 6 X 22......................................................... 2 21234567891031E - 7BSTARTER MOTORR.F7101 2266798394495* MOTOR ASSY., STARTER................... 0.7* BRUSH, TERMINAL SET..................... 0.9310

30. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF11341-AAG-H00 COVER, LEFT CRANK CASE.............................................. 1 111395-KWK-900 GASKET, L COVER .............................................................. 1 190084-MN8-010 CAP, 14 MM.......................................................................... 1 190087-KVE-900 CAP, 32 MM.......................................................................... 1 191303-KRM-840 O-RING, 13.8 X 2.5............................................................... 1 191305-KRM-840 O-RING, 31.7 X 2.4............................................................... 1 194301-08140 DOWEL PIN, 8 X 14 ............................................................. 2 296001-06030-00 BOLT, FLANGE, SH.6 X 30 .................................................. 2 296001-06035-00 BOLT, FLANGE, SH.6 X 35 .................................................. 7 796001-06045-00 BOLT, FLANGE, SH.6 X 45 .................................................. 2 211360-AAM-H00 COVER COMP L REAR........................................................ 1 11234567891011* COVER COMP., L RR ......................... 0.1* GASKET, L COVER ............................. 0.2* COVER, L CRANKCASE ..................... 0.3E - 7CLEFT CRANK CASE COVERFR.3299111048835762111

31. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF11100-KVE-900 CRANK CASE COMP., R ...................................................... 1 111100-KVE-900 CRANK CASE COMP., R ...................................................... - -11108-KTN-900 PLATE, L BRG. SET.............................................................. 3 311200-KVE-900 CRANK CASE COMP., L....................................................... - -11200-KVE-900 CRANK CASE COMP., L....................................................... 1 111215-KSP-910 PLUG, BRG., PUSH.............................................................. 1 111216-KRM-840 SPRING, BRG., PUSH.......................................................... 1 111217-KRM-840 PLATE, BRG., PUSH............................................................. 1 135759-KTN-900 CONTACT ASSY., NEUTRAL SW......................................... 1 190031-KSP-910 BOLT, STUD, CYLINDER, 8 X 140 ....................................... 4 490131-KRM-840 BOLT, PLUG, DRAIN, 12 MM................................................ 1 190441-KRM-840 PLATE, BRG., HOLD............................................................. 2 291203-KSP-910 OIL SEAL, 14 X 22 X 5.......................................................... 1 191305-KPH-900 O-RING, 19.4 X 2.3 ............................................................... 1 194109-12000 WASHER, PLUG DRAIN....................................................... 1 194301-08140 DOWEL, PIN, 8 X 14............................................................. 2 295701-06016-00 BOLT, FLANGE, 6 X 16......................................................... 5 595701-06020-00 BOLT, FLANGE, 6 X 20......................................................... 2 2123456789101112131415161718* CONTACT ASSY., NEUTRAL SW........ 0.3* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6(ADD 0.1 FOR EACH)* CRANKCASE COMP., L.......................*4.2* CRANKCASE COMP., R......................*4.533E - 8CRANK CASEFR.1/234/56789101011121213141516161818172217191919 19191919212021212121212119 21

32. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF95701-06040-00 BOLT, FLANGE, 6 X 40 ........................................................ 7 795701-06045-00 BOLT, FLANGE, 6 X 45 ........................................................ 1 195701-06070-00 BLOT, FLANGE, 6 X70 ......................................................... 7 796001-06018-00 BOLT, FLANGE, SH.6 X 18 .................................................. 1 119202122E - 8CRANK CASE* CONTACT ASSY., NEUTRAL SW........ 0.3* BOLT, STUD, CYLINDER, 8 X 140 ...... 1.6(ADD 0.1 FOR EACH)* CRANKCASE COMP., L.......................*4.2* CRANKCASE COMP., R......................*4.5FR.1/234/56789101011121213141516161818172217191919 19191919212021212121212119 2134

33. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF14341717216161E - 8AOIL PUMP15100-KRM-840 OIL PUMP ASSY................................................................... 1 115130-KRM-840 GEAR COMP., OIL PUMP .................................................... 1 115331-KRM-840 ROTOR, INNER OIL PUMP.................................................. 1 115332-KRM-840 ROTOR, OUTER OIL PUMP ................................................ 1 115421-KTN-900 SCREEN, OIL FILTER .......................................................... 1 115430-KSP-910 ROTOR, OIL FILTER ............................................................ 1 115436-KRM-840 CAP, OIL FILTER, ROTOR ................................................... 1 115441-KCS-650 OIL, THROUGH .................................................................... 1 115446-107-000 SPRING, OIL THROUGH ..................................................... 1 115459-KWK-900 GASKET, OIL FILTER ROTOR CAP..................................... 1 190231-KM7-700 NUT, LOCK, 14 MM .............................................................. 1 190432-KPT-A00 WASHER, 14.2 X 26 X 3 ...................................................... 1 193700-05012-0A SCREW, OVAL, 5 X 12......................................................... 3 393901-34120 SCREW, TAPPING, 4 X 8..................................................... 2 294251-08000 PIN, LOCK, 8 MM ................................................................. 1 194301-08140 DOWEL, PIN, 8 X 14 ............................................................ 2 295701-06035-00 BOLT, FLANGE, 6 X 35 ........................................................ 2 21234567891011121314151617* CAP, OIL FILTER ROTOR.................... 0.6* GEAR COMP., OIL PUMP DRIVE........* SCREEN, OIL FILTER .........................* PUMP ASSY., OIL ................................ 0.7* ROTOR, OIL PUMP INNER(SAME TIME FOR TWO UNITS)35FR.131511612897105

34. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF13000-KSP-911 CRANK SHAFT COMP......................................................... 1 113101-KSP-910 PISTON (STD.) .................................................................... 1 113102-KSP-305 PISTON (OS. 0.25) .............................................................. (1) (1)13103-KSP-305 PISTON (OS. 0.50) .............................................................. (1) (1)13104-KSP-305 PISTON (OS. 0.75) .............................................................. (1) (1)13105-KSP-305 PISTON (OS. 1.00) .............................................................. (1) (1)13011-KRM-305 RING SET, PISTON (STD.).................................................. 1 113021-KRM-305 RING SET, PISTON (OS. 0.25)............................................ (1) (1)13031-KRM-305 RING SET, PISTON (OS. 0.50)............................................ (1) (1)13041-KRM-305 RING SET, PISTON (OS. 0.75)............................................ (1) (1)13051-KRM-305 RING SET, PISTON (OS. 1.00)............................................ (1) (1)13111-KSP-910 PIN, PISTON ........................................................................ 1 113201-KRM-840 ROD, CONNECTING ........................................................... 1 113380-KRM-840 PIN, COMP., CRANK ........................................................... 1 113412-KSP-910 COLLAR, R CRANK SHAFT................................................ 1 114311-KRM-840 SPROCKET, TIMING, ( 17 T ).............................................. 1 123121-KTN-900 GEAR, PRIMARY DRIVE, ( 20 T ) ....................................... 1 112345678936E - 9CRANK SHAFT / PISTONFR.SELECTION TABLE OF CONNECTING ROD BIG END BEARINGBCrank PinCODE(Colour)Connectingrod code1 2 3 4 5-0.001+0.001+0.001+0.00391101-KTN-9000(Red)91102-KTN-9000(Blue)aaCADB91101-KTN-9000(Red)91102-KTN-9000(Blue)91101-KTN-9000(Red)91102-KTN-9000(Blue)91103-KTN-9000(White)(Green) (Yellow) (White) (Blue) (Brown)+0.003+0.005+0.005+0.007+0.007+0.0090.000-0.002-0.002-0.0040.000-0.002-0.002-0.0040.000-0.002-0.002-0.004-0.004-0.00615152439781135610111412* PIN, PISTON........................................ 1.7* PISTON ............................................... 1.8* RING SET, PISTON .............................* BEARING, ROLLER 30 X 58 X 17.......*3.7* CRANKSHAFT COMP.,........................

35. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF90741-KFB-000 KEY, WOODRUFF, 4 MM..................................................... 1 190741-KGH-900 KEY, WOODRUFF, 4 MM..................................................... 1 191001-KTN-900 BRG., ROLLER, 30 X 58 X 17 ............................................. 1 191002-KSP-911 BRG. BALL, RADIAL, 6207 SPL. L ...................................... 1 191101-KTN-900 BRG., NEEDLE, 28 X 36 X 15.8 (RED) ............................... 1 191102-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (BLUE).............................. (1) (1)91103-KTN-901 BRG., NEEDLE, 28 X 36 X 15.8 (WHITE) ........................... (1) (1)94601-14000 CLIP, PISTON, PIN............................................................... 2 210111213141537E - 9CRANK SHAFT / PISTONFR.* PIN, PISTON........................................ 1.7* PISTON ............................................... 1.8* RING SET, PISTON .............................* BEARING, ROLLER 30 X 58 X 17.......*3.7* CRANKSHAFT COMP.,........................SELECTION TABLE OF CONNECTING ROD BIG END BEARINGECrank PinCODE(Colour)Connectingrod code1 2 3 4 5CFDB91101-KTN-9000(Red)91102-KTN-9000(Blue)91103-KTN-9000(White)91101-KTN-9000(Red)91102-KTN-9000(Blue)91103-KTN-9000(White)0.000-0.002a-0.002-0.004-0.004-0.006-0.002-0.004-0.004-0.0060.000-0.002-0.001+0.001+0.001+0.003(Green) (White) (Blue) (Brown)+0.003+0.005+0.005+0.007+0.007+0.009(Yellow)15152439781135610111412

36. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF211523718171630292120251223341314522288 241927110191124692162621234567891011121314151617183823210-KVN-900 SHAFT COMP., MAIN TRANS.............................................. 1 123220-KTN-900 SHAFT COMP., COUNTER.................................................. 1 123421-KVN-900 GEAR, C-1, ( 40 T ) .............................................................. 1 123427-KSP-910 BUSH, 17 X 20.5 X 8 ............................................................ 1 123431-KVN-900 GEAR, M-2, ( 19 T ).............................................................. 1 123432-KSP-910 BUSH, 20 MM....................................................................... 2 223441-KVN-900 GEAR, C2, ( 34 T )................................................................ 1 123451-KVN-900 GEAR, M3, ( 23 T ) ............................................................... 1 123461-KVN-900 GEAR, C3, ( 30 T )................................................................ 1 123471-KVN-900 GEAR, M4, ( 22 T ) ............................................................... 1 123472-KSP-910 BUSH, 17 MM....................................................................... 1 123481-KVN-900 GEAR, C-4, ( 24 T ) .............................................................. 1 123491-KVN-900 GEAR, M-5, ( 32 T ).............................................................. 1 123492-KSP-910 COLLAR, SPLINE, 17 X 20 X 11 .......................................... 1 123501-KVN-900 GEAR, C-5 ( 30 T ) ............................................................... 1 123801-KSP-910 SPROCKET, DRIVE, ( 15 T )................................................ 1 123811-KR3-600 PLATE, A2 FIXING................................................................ 1 190084-041-000 BOLT, DRIVE SPRKT., FIXING............................................. 2 2* SPROCKET, DRIVE............................. 0.2* COUNTER SHAFT COMP. .................*3.7(INC. RELATIVE PART)* SHAFT COMP., MAIN TRANSMISSION(INC. RELATIVE PART)(WHEN SERVICING COMP. UNITF. R T. IS 3.9)FR.E - 10TRANSMISSION

37. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF90452-KRM-840 WASHER, SPLINE, 17 X 23 X 1.6........................................ 2 290453-KRM-840 WASHER, SPLINE, 20 MM .................................................. 1 190454-107-000 WASHER, THURST, 20 MM ................................................ 3 390456-KRM-840 WASHER, THURST, 12 MM ................................................. 1 190452-GB4-770 WASHER, THURST, 17 MM ................................................. 2 290601-KTC-900 CIRCLIP, 17 MM ................................................................... 2 290605-KTC-900 CIRCLIP, 20 MM ................................................................... 1 191003-KSP-910 BRG., BALL RADIAL, 17 X 42 X 12...................................... 1 191004-KTN-900 BRG., BALL RADIAL, 17 X 40 X 12...................................... 1 191005-KTN-900 BRG., BALL RADIAL, 12 X 32 X 10...................................... 1 191006-KTN-900 BRG., BALL RADIAL, 20 X 47 X 14...................................... 1 191216-KSP-910 OIL SEAL, 20 X 34 X 7 ......................................................... 1 119202122232425262728293039* SPROCKET, DRIVE............................. 0.2* COUNTER SHAFT COMP. .................*3.7(INC. RELATIVE PART)* SHAFT COMP., MAIN TRANSMISSION(INC. RELATIVE PART)(WHEN SERVICING COMP. UNITF. R T. IS 3.9)211523718171630292120251223341314522288 24192711019112469216262FR.E - 10TRANSMISSION

38. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF13 611298141021074511 1515323427-KSP-910 BUSH, 17 X 20.5 X 8 ........................................................... 1 128211-KRM-840 PINION, KICK STARTER..................................................... 1 128215-KRM-840 PLATE, KICK STOPPER...................................................... 1 128221-KTN-900 RATCHET, STARTER .......................................................... 1 128223-KRM-840 SPRING, RATCHET............................................................. 1 128231-KRM-840 GEAR, KICK IDLE STARTER .............................................. 1 128251-KTN-900 SPINDLE, KICK STARTER.................................................. 1 128261-KRM-840 SPG., KICK RETURN .......................................................... 1 128282-KRM-840 COLLAR, KICK SPG............................................................ 1 190451-KRM-840 WASHER, THURST, 16 MM ................................................ 2 290455-KSP-910 WASHER, SPL., 14 MM....................................................... 1 190458-KRM-840 WASHER, THURST, 17 MM ................................................ 2 290602-KRM-840 CIRCLIP, EXTERNAL, 17 MM ............................................. 1 194510-16000 CIRCLIP, EXTERNAL, 16 MM ............................................. 1 195701-06016-00 BOLT, FLANGE, 6 X 16........................................................ 2 2123456789101112131415* SPINDLE, KICK STARTER.................. 0.7(INC. RELATIVE PART)* SPRING, KICK RETURN* GEAR, KICK STARTER IDLE .............. 0.8E - 11SPINDLE KICK STARTERFR.1240

39. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF1118174513121961571682311109191424211-KRM-840 FORK, R/L, GEAR SHIFT .................................................... 2 224212-KRM-840 FORK, CENTER, GEAR SHIFT ........................................... 1 124241-KRM-840 SHAFT, A GEAR SHIFT FORK............................................. 1 124242-KRM-840 SHAFT, B GEAR SHIFT FORK ............................................ 1 124301-KSP-910 DRUM, GEAR SHIFT ........................................................... 1 124410-KSP-910 PLATE, COMP., SHIFT DRUM STOPPER........................... 1 124430-KRM-B10 STOPR COMP., GEAR SHIFT DRUM.................................. 1 124436-KRM-840 SPRING, DRUM STOPPER................................................. 1 124610-KSP-910 SPINDLE, COMP., GEAR SHIFT ......................................... 1 124651-KSP-910 SPRING, SHIFT RETURN.................................................... 1 124652-KSP-910 PIN, SHIFT, RETURN SPRING............................................ 1 135751-KPH-900 CAP, CONTACT CHANGE, SW ........................................... 1 135752-KRM-840 SPRING, CONTACT CHANGE, SW..................................... 1 190003-KSP-910 BOLT, HEX., 6 X 20 .............................................................. 1 190022-MG8-000 PIVOT, SHIFT DRUM, STOPR. ARM................................... 1 190417-KRM-840 WASHER, DRUM STOPPER ............................................... 1 190457-KRM-840 WASHER, 14 MM................................................................. 1 194510-14000 CIRCLIP, EXTERNAL, 14 MM.............................................. 1 196220-30085 ROLLER, 3 X 8.5.................................................................. 2 212345678910111213141516171819* SPINDLE COMP., GEARSHIFT........... 0.8* PLATE COMP., SHIFT DRUMSTOPPER............................................. 0.9* STOPPER COMP., GEARSHIFT DRUM* DRUM, GEARSHIFT............................*3.6* FORK, GEAR SHIFT(SAME FOR TWO UNITS OR MORE)41E - 12DRUM GEAR SHIFTFR.

40. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF4216010-KSP-911 GASKET SET ....................................................................... 1 116012-KTN-903 NEEDLE, SET, JET .............................................................. 1 116013-KRC-921 FLOAT SET .......................................................................... 1 116015-KSP-911 CHAMBER SET, FLOAT....................................................... 1 116016-KPP-901 SCREW, SET, A .................................................................. 1 116028-KPP-901 SCREW, SET, B.................................................................. 1 116037-KPP-861 PLATE, SET, VALVE............................................................. 1 116046-KTN-901 VALVE, SET, STARTER........................................................ 1 116050-KTN-901 SPG., COMPRESSION COIL............................................... 1 116075-KRP-981 O-RING................................................................................. 1 116080-KTN-901 SCREW WASH, TORX, 5X16 .............................................. 1 116100-KTN-902 CARBURETTOR, ASSY. ..................................................... 1 116107-KGF-911 TOP ...................................................................................... 1 116111-KTN-901 PISTON COMP., VACUUM................................................... 1 116119-KSP-911 STAY, WIRE.......................................................................... 1 116140-KTN-901 BODY COMP., BY-ST. .......................................................... 1 116155-KFR-701 VALVE COMP., FLOAT......................................................... 1 116163-KRP-981 GASKET, FLOAT CHAMBER ............................................... 1 116165-KSP-911 HOLDER, NEEDLE JET....................................................... 1 112345678910111213141516171819E - 13CARBURETTOR* SENSOR ASSY., THROTLE ................ 0.2* CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM ..................* VALVE SET, STARTER ........................* CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET, MAIN,* VALVE COMP., FLOAT* NEEDLE SET, JET.............................. 0.63FR.1211192922713415691014151718201122232525272428262611621823F-3

41. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF202122232425262728294316180-KGF-9110 JET, SLOW #38 .................................................................... 1 116423-KGH-901 GASKET, BY-ST ................................................................... 1 137890-KTN-901 SENSOR ASSY., THROTTLE............................................... 1 193500-04008-1H SCREW, PAN 4X8................................................................ 2 293500-04012-1H SCREW, PAN 4X12.............................................................. 3 393500-05012-1H SCREW, PAN 5X12.............................................................. 2 293892-05012-18 SCREW, WASH 5X12 .......................................................... 2 295002-02089 CLIP, B1 8 TUBE .................................................................. 1 195005-45480-50 TUBE, 4.5X480..................................................................... 1 199101-KTN-1180 JET # 118.............................................................................. 1 1* SENSOR ASSY., THROTLE ................ 0.2* CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM ..................* VALVE SET, STARTER ........................* CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET, MAIN,* VALVE COMP., FLOAT* NEEDLE SET, JET.............................. 0.6E - 13CARBURETTOR3FR.1211192922713415691014151718201122232525272428262611621823F-3

42. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF123456789101112453310A-AAM-H01 LIGHT ASSY., HEAD (W/O BULB)....................................... 1 133110-AAM-H01 UNIT, HEAD LIGHT.............................................................. 1 133112-KSP-911 COVER, RUBBER ............................................................... 1 133128-GBL-000 NUT, SPECIAL ..................................................................... 1 133150-KTN-901 SOCKET ASSY., HEAD LIGHT............................................ 1 134901-KSP-910 BULB, HEAD LIGHT ............................................................ 1 134908-GA7-700 BULB, WEDGE BASE, ( 12V - 3.0W ) ................................. 1 153209-GAH-000 CLIP, HEAD LIGHT .............................................................. 1 133108-KRY-900 SPRING, SPC (BULB HOLDER) ......................................... 1 190101-GJ6-000 BOLT, ADJUST..................................................................... 1 190307-GJ6-000 WASHER, LOCK 6 MM........................................................ 1 193901-04012-00 SCREW, TAPPING SPL., 4 X 12 ......................................... 1 1F-1VAHEAD LIGHTFR.* BULB, HEADLIGHT.............................. 0.2* SOCKET ASSY., HEADLIGHT............. 0.2* UNIT, HEADLIGHT .............................. 0.3938109475112 12164

43. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF17217-KTR-900 NUT, INSERT 6 MM ............................................................ 2 219052-KV0-000 COLLAR, RADIATOR MOUNTING..................................... 2 250451-GB6-920 RUBBER, TAIL LIGHT SET................................................. 2 261302-KTN-700 RUBBER ............................................................................. 2 261305-KTN-700 LOUVER, FR., COWL......................................................... 1 161310-AAM-H60ZA SET FR. COWL (PANTHER BLACK METALLIC) ............... 1 161310-AAM-H60ZB SET FR. COWL (PANTHER BLACK METALLIC) ............... 1 161310-AAM-H60ZC SET FR. COWL (PANTHER BLACK METALLIC) ............... 1 161310-AAM-H60ZD SET FR. COWL (FORCE SILVER METALLIC)................... 1 161310-AAM-H60ZE SET FR. COWL (CANDY BLAZING RED).......................... 1 161312-KCT-690 BOOT, HEAD LIGHT, STAY ................................................ 2 261315-KTN-700 STAY, FR. COWL, LOWER ................................................. 1 161330-KTN-700 PANEL, R. SIDE.................................................................. 1 161340-KTN-700 PANEL, L. SIDE .................................................................. 1 164100-AAM-H00 SET, WIND SCREEN .......................................................... 1 164312-KTN-700 STAY COMP., FR. COWL.................................................... 1 183545-KCJ-690 RUBBER, SIDE COVER ..................................................... 2 290101-GE0-000 SCREW, HINGE, PATCH.................................................... 4 41234567891011121314* WIND, SCREEN................................... 0.2* COWL, FR............................................ 0.4* STAY COMP., FR. COWL .................... 0.5F-1VBCOWL FRONTFR.46141031865191916877322181414113 134111912151720222022212323144

44. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF90109-SB6-000 SCREW, TRUSS, 5 X 14 ..................................................... 5 590111-KW3-000 NUT, COWL SET, M5 X 0.8 ................................................. 5 590504-964-000 WASHER, THRUST 5 MM................................................... 5 592301-06020-0A BOLT, RECESSED, 6 X 20 .................................................. 2 293903-24380 SCREW, TAPPING, 4 X 12.................................................. 2 294103-06700 WASHER, PLAIN, 6 MM ...................................................... 2 295701-06016-00 BOLT, FLANGE, 6 X 16........................................................ 2 295701-06016-07 BOLT, FLANGE, 6 X 16........................................................ 2 295701-06030-00 BOLT, FLANGE, 6 X 30........................................................ 2 2151617181920212223F-1VBCOWL FRONTFR.47* WIND, SCREEN................................... 0.2* COWL, FR............................................ 0.4* STAY COMP., FR. COWL .................... 0.5141031865191916877322181414113 134111912151720222022212323144

45. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF34908-KM1-671 BULB, WEDGE BASE, T 6.5 (12V-3.0 W) ............................ 2 234908-MB9-800 BULB, WEDGE BASE, (12V-1.7 W) ..................................... 2 234908-MG9-951 BULB, WEDGE BASE, T 6.5 (12V-1.7 W) ............................ 2 237100-AAM-H61 METER ASSY., COMB.......................................................... 1 137110-AAM-H01 CASE, UPPER ASSY............................................................ 1 137110-KTN-900A GROMMET COMB. SWITCH. .............................................. 1 137120-KTN-951 CASE, UNDER ASSY............................................................ 1 137120-KTN-900A GROMMET, TRIP KNOB ...................................................... 1 137120-KTN-900B GASKET UNDER CASE....................................................... 1 137121-ML7-671 CLAMP.................................................................................. 1 137200-KTN-761 SPEEDOMETER ASSY......................................................... 1 137213-KY6-008 KNOB TRIP.......................................................................... 1 137215-ML0-008 RUBBER, METER SET ........................................................ 3 337223-KTN-901 SOCKET, COMP................................................................... 1 137250-KTN-901 TACH. & FUEL METER ASSY............................................... 1 137305-KE5-000 SCREW, WASH, 3 X 22........................................................ 3 337305-MAW-621 SCREW, WASH, SPECIAL, 4X12......................................... 2 237501-KTN-951 PANEL................................................................................... 1 137618-KTN-901 COVER METER.................................................................... 1 112345678910111213141516171819* METER ASSY., COMB. ....................... 0.3* SPEEDOMETER ASSY.,...................... 0.5* TACH. & FUEL METER ASSY. ............ 0.5* CASE, UNDER ASSY.,.........................* CASE, UPPER ASSY., ......................... 0.4* SOCKET COMP., .................................* CABLE ASSY., SPEEDOMETER......... 0.2F - 2SPEEDOMETER / CABLEFR.12462424241517 172416161 116101425221923 2323227245261327291327292927139223311182323242424848202128

46. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF44830-KTN-950 CABLE COMP., SPEEDOMETER........................................ 1 144831-KTN-950 CABLE, INNER..................................................................... 1 161306-KTN-700 RUBBER, CUSHION............................................................ 2 290032-KW3-000 SCREW, TAPPING, 4 X 14................................................... 5 590101-KY6-000 SCREW, TAPPING, 3 X 14................................................... 8 890133-SL9-003 SCREW, WASH, SPL. 3 X 18............................................... 3 390158-KM7-911 SCREW, TRIP KNOB, 2 X 6................................................. 1 190525-030-000 WASHER, PLAIN.................................................................. 3 391352-GAZ-930 O-RING 8.5 X 11.5 ............................................................... 1 194001-04000-0S NUT, HEX, 4 MM .................................................................. 3 320212223242526272829* METER ASSY., COMB. ....................... 0.3* SPEEDOMETER ASSY.,...................... 0.5* TACH. & FUEL METER ASSY. ............ 0.5* CASE, UNDER ASSY.,.........................* CASE, UPPER ASSY., ......................... 0.4* SOCKET COMP., .................................* CABLE ASSY., SPEEDOMETER......... 0.2F - 2SPEEDOMETER / CABLEFR.4912462424241517 172416161 116101425221923 23232272452613272913272929271392233111823232424248202128

47. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF16150-KTN-700 COVER, THROTTLE CABLE............................................ 1 117910-KTN-700 CABLE COMP., THROTTLE ............................................. 1 117950-KTN-700 CABLE COMP., CHOKE ................................................... 1 122870-KTN-950 CABLE COMP., CLUTCH ................................................. 1 122871-KTN-700 BOOT, CLUTCH CABLE................................................... 1 132161-404-000 BAND, B1, WIRE .............................................................. 2 235150-KTN-710 SWITCH ASSY., LIGHTING .............................................. - 135150-KTN-910 SWITCH ASSY., LT. ST. .................................................... 1 -35200-KTN-700 SWITCH ASSY., WINKER................................................. - 135200-KTN-900 SWITCH ASSY., WINKER................................................. 1 -35330-413-003 SWITCH COMP., FR. LEVER ........................................... 1 -45517-166-000 HOLDER, MASTER CYLINDER....................................... 1 153140-KFN-850 GRIP COMP., THROTTLE ................................................ 1 153166-KFN-850 GRIP, LEFT HANDLE........................................................ 1 153172-KFN-850 BRACKET, LEFT HANDLE LEVER .................................. - 153172-KRC-900 BRACKET, HANDLE LEVER ............................................ 1 -53175-KSP-900 LEVER, R STRG. HANDLE .............................................. 1 153178-KFN-850 LEVER COMP., L HANDLE............................................... 1 153182-KFN-850 BOOT, L. HANDLE LEVER............................................... 1 188110-AAM-H51 MIRROR ASSY., R. BACK ................................................ 1 1123456789101112131415161718192050* CABLE COMP., THROTTLE. ............... 0.3* CABLE COMP., CLUTCH..................... 0.2* SWITCH ASSY., LIGHTING ................. 0.4* SWITCH ASSY., WINKER.................... 0.5* SWITCH ASSY., FR. STOP.................. 0.1* GRIP COMP., THROTTLE ................... 0.1* GRIP L. HANDLE.................................* BRACKET, L HANDLE LEVER ............ 0.2* CABLE COMP., CHOKE ...................... 0.6F- 3HANDLE LEVER / SWITCH/CABLESFR.78131933241161262353545141830329NNPPAASSSSIINNGG31329/1012626343415-1621232023212227 27252817

48. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF88114-KFN-950 CAP, LOCK NUT .................................................................. 2 288120-AAM-H51 MIRROR ASSY., L. BACK .................................................... 1 190003-MY5-720 BOLT, ADPT., 10 MM............................................................ 2 290113-438-000 BOLT, HANDLE LEVER PIVOT............................................ 1 190114-KCC-841 BOLT, HANDLE LEVER ....................................................... 1 190140-KAE-000 SCREW, PAN, 4 X 28........................................................... 2 290201-MW3-620 NUT, HEX, 10 MM ................................................................ 2 290303-KCC-841 NUT ...................................................................................... 1 193892-05020-07 SCREW, WASHER, 5 X 20 .................................................. 1 193892-05025-07 SCREW, WASHER, 5 X 25 .................................................. 1 193892-05035-07 SCREW, WASHER, 5 X 35 .................................................. 1 193892-05045-07 SCREW, WASHER, 5 X 45 .................................................. 1 194050-06000 NUT, FLANGE, 6 MM ........................................................... 1 194101-04700 WASHER, PLAIN, 4 MM ...................................................... 2 296001-06022-07 BOLT, FLANGE, SH.6 X 22.................................................. 2 2212223242526272829303132333435* CABLE COMP., THROTTLE. ............... 0.3* CABLE COMP., CLUTCH..................... 0.2* SWITCH ASSY., LIGHTING ................. 0.4* SWITCH ASSY., WINKER.................... 0.5* SWITCH ASSY., FR. STOP.................. 0.1* GRIP COMP., THROTTLE ................... 0.1* GRIP L. HANDLE.................................* BRACKET, L HANDLE LEVER ............ 0.2* CABLE COMP., CHOKE ...................... 0.651F- 3HANDLE LEVER / SWITCH/CABLESFR.781319332411612623535212320232145141830329NNPPAASSSSIINNGG31329/101262634342227 2715-16252817

49. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF35340-KCK-841 SWITCH ASSY., FR STOP................................................... - 145126-KTN-710 HOSE ASSY., FR. BRK. ....................................................... - 145155-KTN-710 CLAMPER, A FR. BRK. HOSE............................................. - 145156-KTN-711 CLAMPER, B FR BRK. HOSE ............................................. - 145504-KCC-841 BOOT COMP. ....................................................................... - 145506-KCC-841 SPRING................................................................................ - 145510-KVN-901 M/C, SUB ASSY, FR. BRK.................................................... - 145513-KCC-841 CAP, MASTER CYL.............................................................. - 145515-KVN-901 GAUGE COMP., LEVEL ....................................................... - 145516-KCC-841 O-RING................................................................................. - 145517-KCC-841 HOLDER, MASTER CYLINDER .......................................... - 145518-KCC-841 SEPARATOR COMP............................................................. - 145519-KCC-841 SCREW, FLAT...................................................................... - 245520-KCC-841 DIAPHRAGM........................................................................ - 145521-KCC-841 PLATE, DIAPHRAGM........................................................... - 145522-KCC-841 CLIP, GAUGE ....................................................................... - 145525-KCC-841 PUSH, ROD.......................................................................... - 145526-KCC-841 SPRING, PUSH ROD........................................................... - 112345678910111213141516171852FR.F - 3AFR. BRAKE MASTER CYL.* DIAPHRAGM. ...................................... 0.1* LEVER, R STEERING HANDLE..........* SWITCH ASSY. FR. STOP. .................. 0.1* M/C, SUB ASSY, FR. BRK ................... 0.4* HOSE COMP. FR. BRK........................3226262426262428284816122971021112123131514132520191817652712

50. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF45530-KCC-841 CYLINDER SET, MASTER................................................... - 153175-KSP-900 LEVER, R STRG. HANDLE.................................................. - 190111-KCC-841 BOLT, FLANGE, 6 X 25 ........................................................ - 290112-KCC-841 SCREW, PAN, 4 X 8............................................................. - 190114-KCC-841 BOLT, HANDLE LEVER ....................................................... - 190145-MS9-610 OIL, BOLT, 10 X 22............................................................... - 290303-KCC-841 NUT ...................................................................................... - 190545-300-000 WASHER, OIL BOLT ............................................................ - 490651-KCC-841 CIRCLIP ............................................................................... - 196001-06012-07 BOLT, FLANGE, SH. 6 X 12................................................. - 21920212223242526272853* DIAPHRAGM. ...................................... 0.1* LEVER, R STEERING HANDLE..........* SWITCH ASSY. FR. STOP. .................. 0.1* M/C, SUB ASSY, FR. BRK ................... 0.4* HOSE COMP. FR. BRK........................FR.F - 3AFR. BRAKE MASTER CYL.3226262426262428284816122971021112123131514132520191817652712

51. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF1234567891011121314151617185435010-AAM-H00 KEY SET.............................................................................. 1 135100-AAM-H00 SWITCH ASSY. COMB & LOCK.......................................... 1 135121-AAM-H00 BLANK KEY NO.1................................................................ 1 135122-AAM-H00 BLANK KEY NO.2................................................................ 1 153100-KTN-700 PIPE, STRG. HANDLE ........................................................ 2 253105-KRC-900 END, STRG. HANDLE......................................................... 2 253132-124-000 HOLDER, HANDLE PIPE UNDER ...................................... 2 253133-198-900 RUBBER, HANDLE CUSHION UPPER .............................. 2 253134-028-000 RUBBER, HANDLE CUSHION UNDER .............................. 2 253135-198-900 WASHER, HANDLE CUSHION ........................................... 2 253136-198-900 PLATE, HANDLE CUSHION................................................ 2 253230-KTN-700 BRIDGE COMP., FORK TOP............................................... 1 190117-KY0-860 BOLT, FLANGE, 6 X 28 ....................................................... 4 490304-GA6-000 NYLOCK, NUT, 10 MM ........................................................ 2 290304-KSP-900 NUT, STRG., STEM ............................................................. 1 190503-KTR-900 WASHER, STRG., STEM .................................................... 1 195014-21101 HOLDER, A1 UPPER .......................................................... 2 296700-08020-00 BOLT, SOCKET, 8 MM......................................................... 2 2F- 4HANDLE PIPE / TOP BRIDGEFR.1812561717318162101499101288710151614117121212* HOLDER, HANDLE UNDER................ 0.2(ADD 0.1 FOR EACH.) .........................* PIPE STRG. HANDLE ......................... 0.5* BRIDGE COMP., FORK TOP............... 0.7* SWITCH ASSY., COMBINATION & LOCK* KEY SET .............................................. 1.14

52. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF50301-KTR-900 RACE, (STRG. TOP), BALL................................................. 2 253200-KTN-700 STEM COMP., STRG. .......................................................... 1 153211-268-010 RACE, (STRG. TOP), CONE ............................................... 1 153212-200-000 RACE, (STRG. BOTTOM), CONE ....................................... 1 153214-200-000 DUST SEAL, STRG. HEAD ................................................. 1 153215-KTR-900 BALL ASSY., STRG............................................................. 2 253216-KTN-700 PLATE, WIRE HARNESS GUIDE ........................................ 1 153221-KSP-900 THREAD, STRG., TOP ........................................................ 1 153222-KRM-860 MUD GUARD, STRG., ( HEAD TOP ).................................. 1 164310-198-D20A PLATE, FRONT NUMBER ................................................... 1 164315-KTN-700 STAY, FR. NO PLATE........................................................... 1 193500-05010-1A SCREW, PAN, 5 X 10........................................................... 2 294101-05000 WASHER, PLAIN, 5 MM ...................................................... 2 294101-08700 WASHER, PLAIN, 8 MM ...................................................... 2 295701-08035-07 BOLT, FLANGE, 8 X 35........................................................ 2 296001-06012-07 BOLT, FLANGE, SH. 6 X 12................................................. 1 196001-06020-07 BOLT, FLANGE, SH. 6 X 20................................................. 1 196211-08000 BALL, STEEL 8 MM ............................................................. 32 3212345678910111213141516171855F - 5STRG. STEMFR.1213131210111464152813918*RACE, STEERING BALL...................... 1.0(SAME TIME FOR TWO UNITS)..........*STEM COMP., STEERING ................... 1.1*RACE, STEERING TOP CONE............ 0.6*THREAD, STRG. TOP .........................1514618716 1715

53. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELFF - 6FRONT FENDERFR.*FENDER FRONT.................................. 0.3 45451-473-000 GUIDE, FR. FENDER CABLE............................................ 1 161100-KTN-760ZA FENDER, FRONT ........... 1 161100-KTN-700Z FENDER, FRONT (FORCE SILVER ............... 1 161100-KTN-700Z FENDER, FRONT ...................... 1 161102-KTN-700 STAY, FRONT FENDER ..................................................... 1 161103-KRY-900 COLLAR, FRONT FENDER ............................................... 4 461105-KTC-900 RUBBER, FRONT FENDER, MTG..................................... 4 496001-06032-00 BOLT, FLANGE, SH 6 X 32 ................................................ 4 4(PANTHER BLACK METALLIC)D METALLIC)E (CANDY BLAZING RED)1234566663525446156

54. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF12345678910111213141516171845157-KTN-711 STAY COMP., CLAMPER..................................................... 1 151400-KTN-761 FORK ASSY., R. FRONT...................................................... 1 151401-KSP-901 SPRING, FRONT FORK ...................................................... 2 251410-KSP-901 PIPE COMP., FRONT FORK................................................ 2 251412-KFN-851 RING, BACK UP................................................................... 2 251412-KSP-901 SPRING, REBOUND............................................................ 2 251420-KSP-861 CASE COMP., R. FRONT BOTTOM .................................... 1 151432-KFN-851 PIECE, OIL LOCK ................................................................ 2 251437-KFN-851 RING, PISTON ..................................................................... 2 251440-KSP-901 PIPE, SEAT .......................................................................... 2 251500-KTN-761 FORK, ASSY. L. FRONT ...................................................... 1 151520-KSP-861 CASE COMP., L. FR BOTTOM ............................................ 1 190116-KAG-900 BOLT, SOCKET, 8 MM ......................................................... 2 290123-KRM-860 BOLT, FRONT FORK ........................................................... 2 290123-KSP-901 BOLT, A FRONT FORK ........................................................ 2 290521-292-000 WASHER, PLAIN, 10.3 MM ................................................. 2 290544-KFN-851 WASHER, SPECIAL, 8 MM.................................................. 2 290601-KFN-851 RING, OIL SEAL STOP........................................................ 2 2F - 7FRONT FORKFR.571414123456719891011121315161617182120*FORK ASSY., L. FR. ............................. 0.4(ADD 0.1 FOR EACH) ..........................*FORK ASSY., R. . .................................* SPRING, FR. FORK............................. 0.6(ADD 0.3 FOR EACH) ..........................* PIPE COMP., FR. FORK...................... 0.7(ADD 0.4 FOR EACH) ..........................* CASE COMP., L. FR. BOTTOM........... 0.8* (ADD 0.5 FOR EACH)..........................* CASE COMP., R. FR. BOTTOM ..........* SEAL SET, FR. FORK..........................(ADD 0.5 FOR EACH) ..........................

55. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF1920215891254-GAA-003 SEAL, DUST......................................................................... 2 291255-GAA-003R SEAL OIL, 30 X 42 X 11 ....................................................... 2 291356-KAG-900 O-RING, 22.1 X 2.4 .............................................................. 2 2F - 7FRONT FORKFR.1414123456719891011121315161617182120*FORK ASSY., L. FR. ............................. 0.4(ADD 0.1 FOR EACH) ..........................*FORK ASSY., R. . .................................* SPRING, FR. FORK............................. 0.6(ADD 0.3 FOR EACH) ..........................* PIPE COMP., FR. FORK...................... 0.7(ADD 0.4 FOR EACH) ..........................* CASE COMP., L. FR. BOTTOM........... 0.8* (ADD 0.5 FOR EACH)..........................* CASE COMP., R. FR. BOTTOM ..........* SEAL SET, FR. FORK..........................(ADD 0.5 FOR EACH) ..........................

56. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELFFR.83413257910111216614F - 8FR. BRAKE PANEL(DRUM)*PINION SPEEDOMETER..................... 0.6*PANEL SUB. COMP., FR. BRAKE........ 0.4(INC. RELATIVE PART)* SHOE COMP., BRAKE......................... 0.4(ONE OR ALL)* ARM, FR. BRAKE ................................ 0.1(INC. RELATIVE PART)12345678910111243125-KRP-981 ........................................................SHOE COMP., BRAKE 2 -43125-KRP-981 SHOE COMP., BRAKE (ASK).............................................. (2) -44805-KVE-901 PINION, SPEEDOMETER ................................................... 1 -44804-KVE-901 GEAR, SPEEDOMETER ..................................................... 1 -44809-170-000 WASHER, SPEEDOMETER GEAR..................................... 2 -44810-KTC-900 BUSH, PINION..................................................................... 1 -45133-KCC-900 SPRING, FR BRAKE SHOE ................................................ 2 -45134-250-000 BRAKE CAM, DUST SEAL.................................................. 1 -45141-KTC-900 CAM, FRONT BRAKE.......................................................... 1 -94050-06000 NUT, FLANGE, 6 MM........................................................... 1 -95015-32001 JOINT B, BRAKE ARM ........................................................ 1 -95015-42000 NUT B, ADJUST................................................................... 1 -95701-06032-00 BOLT, FLANGE, 6X32.......................................................... 1 -59

57. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF123456789101112131460F - 8ACALIPER ASSY R FR(DISC)06451-KCC-841 SEAL SET, PISTON............................................................. - 206455-KCC-841 PAD SET, FRONT................................................................ - 143216-MAK-003 CLIP..................................................................................... - 145107-KCC-841 PISTON, 26 ......................................................................... - 245108-KCC-841 SPRING, PAD...................................................................... - 145132-KCC-841 BUSH, BOOT PIN................................................................ - 145133-KCC-841 BOOT, B .............................................................................. - 145200-KCC-841 CALIPER ASSY., R FR........................................................ - 145220-KCC-841 PIN COMP., HANGER......................................................... - 145250-KCC-841 CALIPER SUB ASSY., R FR............................................... - 145290-KCC-841 BRKT., SUB ASSY., FR ...................................................... - 145352-KCC-841 SCREW, BLEEDER............................................................ - 145353-KCC-841 CAP, BLEEDER................................................................... - 190155-KY4-900 BOLT, FLANGE, 8 X 25 ....................................................... - 214146121313159441081172R.F* PAD SET, FRONT. ............................... 0.2* PISTON, 26.......................................... 0.5(ADD. 0.1 FOR EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR........................ 0.4

58. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF61101214131211532914687F - 9FRONT WHEEL(DRUM)FR.* . ........................*TUBE, TYRE 2.75X18TYRE, FR. (2.75-18 42P)0.9.....................* AXLE, FR. WHEEL............................... 0.2* HUB, FR. WHEEL ................................ 2.5* COLLAR, FR. AXLE DISTANCE .......... 0.4* BEARING RADIAL BALL, 6301U.........(ADD 0.1 FOR EACH) ..........................* RIM, FR. WHEEL ................................. 2.2* OIL SEAL, 21 X 37 X 7......................... 0.3123456789101112131442603-198-900 NIPPLE, SPOKE-9............................................................... 36 3642712-KCS-920 TUBE, TYRE (2.75X18)........................................................ 1 142713-KFN-850 FLAP, TYRE ......................................................................... 1 144301-KSP-900 AXLE, FRONT WHEEL ........................................................ 1 144311-KRC-900 COLLAR, FR. WHEEL SIDE ................................................ 1 144601-KTC-900 HUB, FRONT WHEEL.......................................................... 1 -44620-400-000 COLLAR, FRONT DISTANCE.............................................. 1 -44701-KCC-900 RIM, FR. WHEEL, (1.6X18) ................................................. 1 -44711-KFN-850 TYRE, FRONT, (2.75X18-42P) ............................................ 1 190306-KF0-000 NUT, FLANGE, 12 MM ......................................................... 1 190755-229-000 OIL SEAL, 21X37X07........................................................... 1 196140-63010-10 BEARING, BALL, RADIAL, 6301 ......................................... 2 297252-51162-10 SPOKE, A9X161 .................................................................. 18 -97603-51162-10 SPOKE, A9X161 .................................................................. 18 -

59. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF*TUBE, TYRE (2.75-18). ........................ 0.9* TYRE, FR. (2.75-18-42P).....................* AXLE, FR. WHEEL............................... 0.3* COLLAR, FRONT DISTANCE.............. 0.4* GEAR BOX ASSY., SPDMT................. 0.3* DISC. FR. BRAKE................................* BEARING, RADIAL BALL(ADD. 0.1 FOR EACH)42704-MER-D00 WEIGHT, BALANCE 10 ....................................................... 1 142705-MER-D00 WEIGHT, BALANCE 20 ....................................................... 1 142706-MER-D00 WEIGHT, BALANCE 30 ....................................................... 1 142712-KCS-920 TUBE, TYRE (2.75X18) ....................................................... 1 144301-KSP-900 AXLE, FRONT WHEEL........................................................ 1 144311-KRC-900 COLLAR, FR. WHEEL SIDE................................................ 1 144601-AAM-H50 WHEEL, FRONT .................................................................. 1 144620-400-000 COLLAR, FRONT DISTANCE.............................................. 1 144680-410-000 RETAINER, GEAR BOX....................................................... 1 144711-KFN-850R TYRE FR., 2.75X18-42P...................................................... 1 144800-KVE-901 GEAR BOX ASSY. SPDMT (MGM)...................................... 1 144804-KVE-901 GEAR, SPEEDOMETER...................................................... 1 144805-KVE-901 PINION SPEEDOMETER .................................................... 1 144809-170-000 WASHER, SPEEDOMETER GEAR.................................... 1 144810-KTC-900 BUSH, PINION..................................................................... 1 145251-KVE-901 DISC, FRONT BRAKE ......................................................... 1 190105-MK5-010 BOLT, FR., DISK, 8X22........................................................ 1 190306-KF0-000 NUT, FLANGE, 12MM.......................................................... 1 190755-229-000 OIL SEAL, 21X37X07........................................................... 1 11234567891011121314151617F - 9AFRONT WHEEL (DISC)FR6231113910121618719618217141515151515451915D

60. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF*TUBE, TYRE (2.75-18). ........................ 0.9* TYRE, FR. (2.75-18-42P).....................* AXLE, FR. WHEEL............................... 0.3* COLLAR, FRONT DISTANCE.............. 0.4* GEAR BOX ASSY., SPDMT................. 0.3* DISC. FR. BRAKE................................* BEARING, RADIAL BALL(ADD. 0.1 FOR EACH)91258-KEJ-900 DUST SEAL, 40X50X5 ......................................................... 1 196150-63010-10 BEARING, BALL RADIAL, 6301 (UU)................................... 2 21819FR31618719618217141515151515451915111391012D63F - 9AFRONT WHEEL (DISC)

61. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF42313-KTN-700 COLLAR, RR. BRAKE PANEL SIDE.................................... 1 143100-KRY-930 PANEL COMP., RR BRAKE (MGM)..................................... 1 143125-KRP-981 SHOE COMP., BRAKE (ASK).............................................. (2) (2)43145-149-000 INDICATOR, RR BRAKE .................................................... 1 143410-KTN-700 ARM, RR BRAKE................................................................. 1 143434-ME1-670 RUBBER, STOPPER ARM .................................................. 1 145133-KCC-900 SPRING, FR. BRAKE SHOE ............................................... 2 245134-250-000 BRAKE CAM, DUST SEAL .................................................. 1 145141-KTC-900 CAM, FRONT BRAKE.......................................................... 1 190301-473-000 NUT, U, 6 MM....................................................................... 1 190505-425-000 WASHER, 8 MM................................................................... 1 192811-10000 BOLT A, BRAKE STOPPER................................................ 1 194001-08000-0S NUT, HEX, 8 MM.................................................................. 1 194201-20150 PIN, SPLIT, 2X15 MM .......................................................... 1 195701-06035-00 BOLT, FLANGE, 6X35.......................................................... 1 112345678910111213141564F - 10REAR BRAKE PANELRF.15101591214131162377843*PANEL COMP., RR. BRAKE................. 0.5* SHOE COMP., BRAKE......................... 0.4(ONE OR ALL)* ARM, RR. BRAKE ................................ 0.1(INC. RELATIVE PART)

62. Service Item F.R.T. Ref. Part No. Description Reqd. No./Model (ACHIEVER)No. DISC CASTKICK SELF12345678910111213141516171819206541201-KSP-900 SPROCKET FINAL DRIVEN (42T) ...................................... 1 141241-KSP-900 DAMPER RR. WHEEL ......................................................... 4 442301-KTN-700 AXLE RR. WHEEL ............................................................... 1 142303-KRY-900 SLEEVE, RR. WHEEL ......................................................... 1 142311-KRY-930 COLLAR, RR. WHEEL SIDE................................................ 1 142601-AAM-H50 WHEEL COMP. RR. ............................................................. 1 142611-KRY-930 FLANGE FINAL DRIVEN ..................................................... 1 142620-KSP-900 COLLAR RR. AXLE DISTANCE........................................... 1 142711-KCC-730R TYRE RR. (3.0X18) ............................................................. 1 142712-KTN-700 TUBE COMP. TUFF UP (3.0-18) ......................................... 1 190304-KCS-920 NUT, U 10 MM...................................................................... 4 490305-GE8-000 NUT, U 14 MM...................................................................... 1 190559-KTN-700 WASHER, L. RR. AXLE........................................................ 1 190560-KTN-700 WASHER, R. RR. AXLE....................................................... 1 191253-KSP-901 DUST SEAL, 30X47X8......................................................... 1 191352-KSP-900 O-RING 51X2 ....................................................................... 1 192915-10025-0E BOLT, STUD-II, 10X25 ......................................................... 4 495020-15100 NUT, E, STEM ...................................................................... 1 196140-63020-10 BEARING BALL RADIAL 6302(U)........................................ 2 296150-60050-10 BEARING BALL RADIAL 6005............................................. 1 1* AXLE, RR. WHEEL .............................. 0.3* DAMPER SET, WHEEL .......................* BEARING, RADIAL BALL, 6302 (U) .... 0.5(ADD 0.1 FOR EACH)* COLLAR, RR. AXLE DISTANCE..........* SLEEVE, RR. AXLE .................

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