ON

“ADITYA BIRLA GRASIM

 By

ANURAG FARKYAAt

AMITY UNIVERSITY RAJASTHANJAIPUR

Company Profile.

Grasim was incorporated on 25 August 1947, exactly 10 days after India achieved independence. Grasim is more than an Industrial enterprise. It is the symbol of INDIA’S surge for economic and industrial liberation. Grasim is world largest producer of viscose staple fiber and edible oil and textile production.

Established in 1947, Grasim Industries Ltd. Has displayed remarkable business acumen to grow both vertically and horizontally. Grasim has tapped opportunities as a result of its dynamic approach to emerge as a leading industrial giant of our country.Today, it is more than an industrial enterprise; it is a symbol of India’s search for economic and industrial liberalization.

Starting as a textiles manufacturer in 1948, today Grasim's businesses comprise viscose staple fibre (VSF), cement, chemicals and textiles. Its core businesses are VSF and cement, which contribute to over 90 per cent of its revenues and operating profits.

Group ProfileGroup companies Grasim Industries Ltd. Hindalco Industries Ltd. Aditya Birla Nuvo Ltd. UltraTech Cement Ltd.

Indian companies PSI Data Systems Aditya Birla Minacs Worldwide Limited Essel Mining & Industries Ltd Idea Cellular Ltd. Aditya Birla Insulators Aditya Birla Retail Limited Bihar Caustic and Chemicals Ltd.

Joint ventures Birla Sun Life Insurance Birla Sun Life Asset Management Company Ltd. Birla Sun Life Distribution Company Ltd. Tanfac Industries Ltd.

International establishments

Thailand

Philippines

Indonesia

Egypt

Egypt

China

Canada

Australia

Laos

North and South America

Grasim, Nagda Grasim is a flagship company of the Aditya Birla Group and is today a

dominant player in the manufacturing of Viscose Staple Fibre (VSF), an extremely versatile textile fibre that has characteristics similar to cotton. Our unit was established in 1954 with production capacity of 15 TPD. The plant has grown organically with current installed capacity of 415 TPD. With use of entirely indigenous resources including raw materials, know-how and equipment Grasim has emerged as one of the world’s most cost-efficient VSF producers.

The manufacturing facility is located close to river Chambal at Nagda(M.P) a small town exactly mid-way on the rail route from New Delhi to Mumbai.

The company has also established an engineering division to manufacture the plant and machinery used for producing VSF and is a major exporter to south east and far eastern countries.

MAIN PRODUCTS OF GRASIM1 Viscose staple fiber 2 Rayon grade pulp 3.Cement 4.Textiles 5 Sponge Iron 6.Chemicals

Some Of The Products

VSF

TEXTILES

Departments of Engineering Division

1.PPD (Project & Planning Department)2.Fabrication shop3.Machine shop4.Assembly shop5.EMT/MMT (Electrical or Mechanical

Maintenance)6.QA/QC (Quality Control & Assurance)

PRODUCTS MADE IN ENG. DIVISION:-

Reservoirs for propane-butane gas; Pressure vessels for air and nitrogen; Reservoirs for CO2; Ammonia receivers; Pressure vessels; Storage vessels for liquid gases, oils and

other liquids; Heat-exchangers;

PPD Project & Planning Dep.  is defined as

a method for the effective planning of all resources of a manufacturing company. Ideally, it addresses operational planning in units, financial planning, and has a simulation capability to answer "what-if" questions and extension of closed-loop .

. Characteristic basic modules in an PPD system are:

Master production schedule (MPS) Item master data (technical data) Bill of materials (BOM) (technical data) Production resources data (manufacturing technical data) Inventories and orders (inventory control) Purchasing management Material requirements planning (MRP) Shop floor control (SFC) Capacity planning or capacity requirements planning (CRP) Standard costing (cost control) Cost reporting / management (cost control)

together with auxiliary systems such as:

Business planningLot traceabilityContract managementTool management.Engineering change controlConfiguration managementShop floor data collectionSales analysis and forecastingFinite capacity scheduling (FCS)

FabricationManufacturing processes such as fusion

welding are widely used to produce many products, and for some companies, these are the key production features. Products may range from simple to complex; examples include pressure vessels, domestic and agricultural equipment, cranes, bridges, transport vehicles and other items.

 

TYPE OF MATERIAL USED1.MS-MILD STEEL2.SS-STAINLESS STEEL3.CS-CARBIDE STEEL

TYPES OF WELDING PROCESS1.SUBMERGED ARC WELDING2.OXY-ACTELYENE WELDING3.CARBON ARC WELDING4.TUNGSTEN ARC WELDING5.SHIELDED ARC WELDING

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MACHINES IN FABRICATION SHOP1.BLANKING MACHINE2.PUNCHING MACHINE3.ROLLING MACHINE4.PRESSING MACHINE5.DRILLING MACHINE

MACHINE SHOPLATHEPLANNINGPLANO-MILLINGVERTICAL TURNING & MILLINGBORINGRADIAL DRILLING

TABLE LENGHT

ASSEMBLY SHOPA Completely assembly is a presentation of a

product or a structure put together parts in their operational positions. The separate parts come to the assembly department after their manufacturing are finished and in this department they are put together according the assembly drawings. Small machine be necessary during assembly process such as drilling, reaming, or hand finishing. For such cases, assembly include a note explaining the required operation and give the dimension for the alignment or location of machine part.

QA/QCIn order to guarantee the application of all the

fabrication procedures and the required properties for the product, appropriate inspections and tests shall be implemented during the manufacturing process.

Location and frequency of such inspections and/or tests will depend on the contract and/or product standard, on the welding process and on the type of construction.

 

Raw materialFinal Product

CONCLUSIONI completed my practical training at “ABG” successfully. It was a great pleasure for me to getting practical knowledge and experience with an organization. I have tried my best to achieve that objective of this INDUSTRIAL TRAINING although it is open for further enhancement.

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