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2004 Polaris 700 Pro X2 SNOWMOBILE Service Repair Manual

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Text of 2004 Polaris 700 Pro X2 SNOWMOBILE Service Repair Manual

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    Master Cover 280 2Hits 10/8/03 10:39 PM Page 1

  • WIRING DIAGRAMS

    ELECTRICAL

    FINAL DRIVE

    FRONT SUSPENSION

    CHASSIS

    CLUTCHING

    FUEL DELIVERY

    ENGINE

    MAINTENANCE

    GENERAL

    BRAKES

    STEERING

    INDEX

    REAR SUSPENSION

    SPECIFICATIONS

  • Trademarks

    Polaris acknowledges the following products mentioned in this manual:

    FLEXLOC, Registered Trademark of SPS TechnologiesLoctite, Registered Trademark of the Loctite CorporationSTA-BIL, Registered Trademark of Gold EagleFOX, Registered Trademark of Fox ShoxNyogel, Trademark of Wm. F. Nye Co.Fluke, Registered Trademark of John Fluke Mfg. Co.Mity Vac, Registered Trademark of Neward Enterprises, Inc.Ammco, Registered Trademark of Ammco Tools, Inc.Torx, Registered Trademark of TextronHilliard, Trademark of the Hilliard CorporationWillwood, Trademark of the Willwood CorporationWalker Evans Racing Shocks, Trademark of the Walker Evans Ent.

  • 440 PRO X 1.1 -- 1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .550 PRO X 1.3 -- 1.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .600 PRO X (X2) 1.5 -- 1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 PRO X (X2) 1.7 -- 1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 PRO X (X2) 1.9 -- 1.10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .800 PRO XR 1.11 -- 1.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PRO X Engine Specifications 1.13. . . . . . . . . . . . . . . . . . . . . . . . . .

  • SPECIFICATIONS

    1.1

    MODEL: 440 PRO XR. . . . . . . . . . . . . .MODEL NUMBER: S04NX4CS. . . . .ENGINE MODEL: S2460--4444--PR4C. . . . . .

    ENGINE CARBURETION

    Engine Type Domestic Type MikuniTMX 34

    Engine Displacement cc 438 Main Jet 290

    Bore in / mm 2.60” / 66mm Pilot Jet 40

    Stroke in / mm 2.52” / 64mm Jet Needle 6GL67--61 / 3

    Cylinders 2 Needle Jet Q--8

    Piston / Cylinder Clearancein / mm

    .0045-- .0053”

    .11-- .13mmThrottle Gap UnderCutawayin / mm

    .1”2.5mm

    Piston Ring End Gap in / mm .012 -- .015”.3-- .4mm Cutaway 2.5

    Piston Marking 3021304 Valve Seat 1.5

    Piston Ring Marking N/A Starter Jet 1.5

    Operating RPM 200 Fuel Screw N/A

    Idle RPM 200 Pilot Air Jet N/A

    Engagement RPM 300 Air Screw .75 Turns

    Exhaust Valve Spring Red / White Fuel Octane 110 Octane minimum

    AMBIENT TEMPERATURE

    Altitude Below -30 F -30_ to --10_F --10_to +10_F +10_to +30_F +30_to +50_F Above +50_FAltitude Below -30 FBelow -34 C

    -30_ to --10_F-34_to -23_C

    --10_to +10_F-23_ to --12_C

    +10_to +30_F-12_to --1_C

    +30_to +50_F-1_to +10_C

    Above +50_FAbove +10_C

    0--600(0--2000)

    310#3

    300#3

    290#3

    280#3

    270#2

    260#2

    600--1200(2000--4000)

    300#3

    280#3

    270#3

    260#3

    250#2

    240#2

    1200--1800 280 270 260 240 230 2201200--1800(4000--6000)

    280#3

    270#3

    260#3

    240#2

    230#2

    220#2

    Meters(Feet)

    1800--2400(6000 8000)

    260 250 240 230 210 200(Feet) (6000--8000)260#3

    250#3

    240#2

    230#2

    210#2

    200#2

    2400--3000(8000 10000)

    240 230 220 210 200 190(8000--10000)

    240#2

    230#2

    220#2

    210#2

    200#2

    190#2

    3000--3700(10000 12000)

    230 210 200 190 180 170(10000--12000)

    230#2

    210#2

    200#2

    190#2

    180#2

    170#2

    DRIVE CLUTCH DRIVEN CLUTCH

    Altitude Shift Clutch Clutch Driven ChaincaseAltitude ShiftWeight

    ClutchSpring

    ClutchSpring

    DrivenHelix

    ChaincaseGearing

    0-900 S 51H Almond/Red 7043057 66/44--.46 19 43 : 74P0-900(0-3000)

    S--51H Almond/Red 7043057 66/44--.46(70/44--.46)

    19--43 : 74P

    M t900-1800

    Meters(Feet)

    900-1800(3000-6000)

    (Feet)1800-27001800-2700(6000-9000)

    2700-37002700-3700(9000-12000)

  • SPECIFICATIONS

    1.2

    DRIVE CLUTCH CHAINCASE

    Type P--85 Center Distance 7.92” / 20.12cm.

    Shift Weights 1321731 ( S--51H) Gearing : Chain 19 (7/8) -- 43 (3/4) : 74P

    Drive Spring 7041988 Almond/Red Reverse N/A

    DRIVEN CLUTCH Brake Pads 2202202

    Type TEAMBrake Type Type 81

    Spring 7043057Brake Type Type 81

    Helix Angle5133721 (66/44--.46 )

    (70/44--.46)CAPACITIES

    BELT Fuel Tank 5 Gal/19 L

    Belt Part Number 3211080 Oil Tank N/A PRE MIX ONLY

    Belt Width (Projected) 1.438” / 3.65cm. Coolant

    Side Angle (Overall) 28_ Chain Case Oil

    Outside Diameter 46.625” / 118.4cm. SLED DIMENSION

    Center Distance 11.5” / 29.2cm. Unit Length / Height /Width in / cm.

    FRONT SUSPENSION REAR SUSPENSION

    Type PRO X Type PRO X

    IFS Shocks 7042293 / Walker EvansStock FTS 7042294 / Walker Evans

    Stock IFS Spring Rate 165#/in

    Stock FTS 7042294 / Walker Evans

    Stock IFS Spring Rate 165#/in.

    FTS Spring Rate 160#/inIFS Spring Pre--Load Installed Length

    FTS Spring Rate 160#/in

    Front Vertical Travel 9.22” / 23cmFTS Pre Load 80” / 2 cm

    TRACKFTS Pre--Load .80” / 2 cm

    Width 14”/35.5 cmStock RTS 7042295 / Walker Evans

    Length 121”/307 cmStock RTS 7042295 / Walker Evans

    Lug Height 1.75”/4.4cm Torsion Spring .374” (Sq) x 77_

    Track Tension See page 3 11 Optional Torsion Springs see page 9 4Track Tension See page 3.11 Optional Torsion Springs see page 9.4

    ELECTRICAL

    Flywheel I.D. 4010629 Spark Plug / Gap RN57YCC / .025” / .70mm

    CDI Marking 4010861 Voltage Regulator T1

    Alternator Output 280 watts Magneto Pulses 6

    Ignition Timing(see con-version chart on page [email protected] RPM 1.5_ Electric Start N/Aversion chart on page13.5)

    12 @1750 RPM 1.5“D” Curve

    Electric Start N/A

  • SPECIFICATIONS

    1.3

    MODEL: 550 PRO X. . . . . . . . . . . . . .MODEL NUMBER: S04NX5BS. . . . .ENGINE MODEL: EC55PM080. . . . . .

    ENGINE CARBURETION

    Engine Type Fuji Type MikuniVM 34

    Engine Displacement cc 544cc Main Jet 360280 PTO / 270 MAG

    Bore in / mm 2.87” / 73mm Pilot Jet 40

    Stroke in / mm 2.56” / 65mm Jet Needle 6BGY33 / 3

    Cylinders 2 Needle Jet Q--2 (480)

    Piston / Cylinder Clearancein / mm

    .004-- .0049”

    .090 -- .125mmThrottle Gap Under Cutawayin / mm

    .078”2.0mm

    Piston Ring End Gap in / mm .016 -- .021”.40 -- .55mm Cutaway 2.0

    Piston Marking N/A Valve Seat 1.5 Viton

    Piston Ring Marking N Starter Jet 145

    Operating RPM 200 7000 Fuel Screw 1.5 Turns

    Idle RPM 200 1600 Pilot Air Jet 0.9

    Air Screw N/AEngagement RPM 300 3800

    Fuel Octane (R+M/2) 87 Oct. NonOxy /89 Oct. Oxy

    AMBIENT TEMPERATURE

    Altitude Below -30 F -30_ to --10_F --10_to +10_F +10_to +30_F +30_to +50_F Above +50_FAltitude Below -30 FBelow -34 C

    -30_ to --10_F-34_to -23_C

    --10_to +10_F-23_ to --12_C

    +10_to +30_F-12_to --1_C

    +30_to +50_F-1_to +10_C

    Above +50_FAbove +10_C

    0--600(0--2000)

    300/290#4

    290/280#3

    280/270#3

    270/260#3

    260/250#3

    250/240#2

    600--1200(2000--4000)

    290/280#3

    270/260#3

    260/250#3

    250/240#3

    240/230#2

    230/220#2

    1200--1800 270/260 260/250 250/240 240/230 230/220 220/2101200--1800(4000--6000)

    270/260#3

    260/250#3

    250/240#3

    240/230#2

    230/220#2

    220/210#2

    Meters(Feet)

    1800--2400(6000 8000)

    250/240 240/230 230/220 220/210 210/200 200/190(Feet) (6000--8000)250/240

    #3240/230

    #3230/220

    #2220/210

    #2210/200

    #1200/190

    #1

    2400--3000(8000 10000)

    240/230 230/220 220/210 200/190 190/180 180/170(8000--10000)

    240/230#3

    230/220#2

    220/210#2

    200/190#2

    190/180#1

    180/170#1

    3000--3700(10000 12000)

    220/210 210/200 200/190 190/180 180/170 170/160(10000--12000)

    220/210#2

    210/200#2

    200/190#2

    190/180#1

    180/170#1

    170/160#1

    DRIVE CLUTCH DRIVEN CLUTCH

    Altitude Shift Clutch Clutch Driven ChaincaseAltitude ShiftWeight

    ClutchSpring

    ClutchSpring

    DrivenHelix

    ChaincaseGearing

    0-900 10 62 Bushed Dark Blue / Red / Blue40

    T R 21 41 : 74 P0-900

    (0-3000)10--62 Bushed Dark Blue /

    WhiteRed / Blue Team Rev

    Roller21--41 : 74 P

    Meters(Feet) 900-1800 10 60 Bushed Dark Blue / Red / Blue

    40T R 21 41 : 74 P(Feet)

    900-1800(3000-6000)

    10--60 Bushed Dark Blue /White

    Red / Blue Team RevRoller

    21--41 : 74 P

    1800-2700 10 58 Bushed Dark Blue / Red / Blue40

    T R 21 41 : 74 P1800-2700(6000-9000)

    10--58 Bushed Dark Blue /White

    Red / Blue Team RevRoller

    21--41 : 74 P

    2700-3700 10 56 Bushed Dark Blue / Red / Blue40

    T R 19 39 : 74 P2700-3700(9000-12000)

    10--56 Bushed Dark Blue /White

    Red / Blue Team RevRoller

    19--39 : 74 P

  • SPECIFICATIONS

    1.4

    DRIVE CLUTCH CHAINCASE

    Type P--85 Center Distance 7.92” / 20.12cm.

    Shift Weights 10--62 Bushed Gearing : Chain 21--41 : 74 P

    Drive Spring Dark blue / White Reverse Electronic Reverse

    DRIVEN CLUTCH Brake Pads Type 81

    Type TEAMBrake Type Air Cooled

    Spring Red / BlueBrake Type Air Cooled

    Helix Angle /Spring Position

    40_Rev Roller CAPACITIES

    BELT Fuel Tank 11.8 Gal. / 45 Liters

    Belt Part Number 3211078 Oil Tank 3.25 Qts / 3 Liters

    Belt Width (Projected) 1.438” / 3.65cm. Coolant Air

    Side Angle (Overall) 28_ Chain Case Oil 9 fl. oz. / 266 cc

    Outside Diameter 46.625” / 118.4cm. SLED DIMENSIONS

    Center Distance 11.5” / 29.2cm. Unit Length / Height /Width in / cm.110” / 48” / 46”279 / 122 / 117 cm.

    FRONT SUSPENSION REAR SUSPENSION

    Type PRO X Type PRO X

    IFS Shocks Nitrex / PN 7042183Stock FTS Nit Cell / PN 7042205

    Stock IFS Spring Rate 90/180#/in

    Stock FTS Nit Cell / PN 7042205

    Stock IFS Spring Rate 90/180#/in.

    FTS Spring Rate 190#/inIFS Spring Pre--Load 2.50” / 6.4cm

    FTS Spring Rate 190#/in

    Front Vertical Travel 9.22” / 23 cmFTS Pre Load 2 30” / 5 8cm

    TRACKFTS Pre--Load 2.30” / 5.8cm

    Width 15” / 38 cm.Stock RTS Fox PS / PN 7042184

    Length 121” / 307 cm.Stock RTS Fox PS / PN 7042184

    Lug Height .82” / 2.08 cm. Torsion Spring .347” (Sq) x 77_

    Track Tension See page 3 11 Optional Torsion Springs see page 9 4Track Tension See page 3.11 Optional Torsion Springs see page 9.4

    ELECTRICAL

    Flywheel I.D. FP9312 Spark Plug / Gap NGK BR9ES / .028” /.70mm

    CDI Marking CU7253 Voltage Regulator T1

    Alternator Output 240 watts Magneto Pulses 6

    Ignition Timing (see con-version chart on page [email protected] RPM 1.5_ Electric Start N/Aversion chart on page13.5)

    27 @3000 RPM [email protected] RPM 1.5

    Electric Start N/A

  • SPECIFICATIONS

    1.5

    MODEL: 600 PRO X (PRO [email protected]). . . . . . . . . . . . . .MODEL NUMBER: S04NX6ES (S04NY6ES). . . . .ENGINE MODEL: S2392--6044PA6E. . . . . .

    ENGINE CARBURETION

    Engine Type Libertyt Type MikuniTM 38

    Engine Displacement cc 599 Main Jet 440

    Bore in / mm 3.04” / 77.25mm Pilot Jet 40

    Stroke in / mm 2.52” / 64mm Jet Needle 9EFH1--60 / 2

    Cylinders 2 Needle Jet P--8

    Piston / Cylinder Clearancein / mm

    .00017 -- .00023”

    .0045 -- .0059mmThrottle Gap UnderCutawayin / mm

    0.079”2.0mm

    Piston Ring End Gapin / mm

    .0006 -- .0008”

    .014 -- .020mm Cutaway 2.0

    Piston Marking 3021308 Valve Seat 1.5 Viton

    Piston Ring Marking N/A Starter Jet 140

    Operating RPM 200 8200 Fuel Screw 1.5

    Idle RPM 200 1200 Pilot Air Jet .8

    Engagement RPM 300 3500 Air Screw N/A

    Exhaust Valve Spring Green/Yellow Fuel Octane (R+M/2) 87 Oct. NonOxy /89 Oct. Oxy

    AMBIENT TEMPERATURE

    Altitude Below -30 F -30_ to --10_F --10_to +10_F +10_to +30_F +30_to +50_F Above +50_FAltitude Below -30 FBelow -34 C

    -30_ to --10_F-34_to -23_C

    --10_to +10_F-23_ to --12_C

    +10_to +30_F-12_to --1_C

    +30_to +50_F-1_to +10_C

    Above +50_FAbove +10_C

    0--600(0--2000)

    480#3

    460#3

    440#2

    420#2

    400#1

    390#1

    600--1200(2000--4000)

    450#3

    430#2

    410#2

    400#1

    380#1

    360#1

    1200--1800 420 400 390 370 350 330

    M t

    1200--1800(4000--6000)

    420#2

    400#2

    390#1

    370#1

    350#1

    330#1

    Meters(Feet)

    1800--2400(6000 8000)

    400 380 360 340 330 310(Feet) (6000--8000) 400#2380#1

    360#1

    340#1

    330#1

    310#1

    2400--3000(8000 10000)

    370 350 330 320 300 280(8000--10000)

    370#1

    350#1

    330#1

    320#1

    300#1

    280#1

    3000--3700(10000 12000)

    340 330 310 290 270 260(10000--12000)

    340#1

    330#1

    310#1

    290#1

    270#1

    260#1

    DRIVE CLUTCH DRIVEN CLUTCH

    Altitude Shift Clutch Clutch Driven ChaincaseAltitude ShiftWeight

    ClutchSpring

    ClutchSpring

    DrivenHelix

    ChaincaseGearing

    0-900 10 58 Dark Blue / Red / Blue 58 42 36 23 39:74P0-900(0-3000)

    10--58 Dark Blue /White

    Red / Blue 58--42--.36 23--39:74P

    M t900-1800 10 56 Dark Blue / Red / Blue 58 42 36 23 39:74PMeters

    (Feet)

    900-1800(3000-6000)

    10--56 Dark Blue /White

    Red / Blue 58--42--.36 23--39:74P(Feet)

    1800-2700 10 54 Dark Blue / Red / Blue 58 42 36 23 39:74P1800-2700(6000-9000)

    10--54 Dark Blue /White

    Red / Blue 58--42--.36 23--39:74P

    2700-3700 10 Dark Blue / Red r/ Blue 58 40 36 23 39:74P2700-3700(9000-12000)

    10 Dark Blue /White

    Red r/ Blue 58--40--.36 23--39:74P

  • SPECIFICATIONS

    1.6

    DRIVE CLUTCH CHAINCASE

    Type P--85 Center Distance 7.92” / 20.12cm.

    Shift Weights 10--58 Gearing : Chain 22--39 : 74 P

    Drive Spring Dark Blue / White Reverse Electronic Reverse

    DRIVEN CLUTCH Brake Pads Type 81

    Type Team Roller ReverseBrake Type Liquid Cooled

    Driven Spring Red / BlueBrake Type Liquid Cooled

    Driven Helix Angle 58--42--.36 CAPACITIES

    BELT Fuel Tank 11.8 Gal. / 45 Liters

    Belt Part Number 3211080 Oil Tank 3.25 Qts / 3 Liters

    Belt Width (Projected) 1.438” / 3.65cm. Coolant 4.5

    Side Angle (Overall) 28_ Chain Case Oil 9 fl. oz. / 325 cc

    Outside Diameter 46.625” / 118.4cm. SLED DIMENSIONS

    Center Distance 11.5” / 29.2cm. Unit Length / Height /Width in / cm.110” / 46” / 48”287 / 117 / 122 cm.

    FRONT SUSPENSION REAR SUSPENSION

    Type PRO X Type PRO X

    IFS ShocksIFS Shocks (X2)

    ARVIN / 7042215WALKER / /7042227 FTS ARVIN / PN 7042214

    Stock IFS Spring Rate 90/180#/in.(7042195) FTS (X2) WALKER / PN 7042228

    FTS Spring Rate 160#/in (7041671)

    IFS Spring Pre--Load

    (X2)2.0” / 5cm.(2.75” / 7 cm.) FTS Pre--Load 1.375” / 3.49cm

    Front Vertical Travel(X2)

    8.75” / 22.2 cm.(9.22” / 23.4 cm.) FTS Pre--Load (X2) .80” / 20.3mm

    TRACK RTS ARVIN / PN 7042213

    Width 15” / 38 cm. RTS (X2) WALKER / PN 7042229

    Length 121” / 307 cm. Torsion Spring .359” (Sq) x 77_

    Lug Height 1.25” / 3.175 cm.Optional Torsion Springs see page 9 4

    Track Tension See page 3.11Optional Torsion Springs see page 9.4

    ELECTRICAL

    Flywheel I.D. 4010677 Spark Plug / Gap RN57YCC .028” / .70mm

    CDI Marking 4010830 Voltage Regulator T1

    Alternator Output 280 watts Magneto Pulses 6

    Ignition Timing(see con- [email protected] RPM 1 5_ Electric Start N/AIgnition Timing(see conversion chart p13.5)

    [email protected] RPM 1.5_ Electric Start N/A

  • SPECIFICATIONS

    1.7

    MODEL: 700 PRO X ([email protected]). . . . . . . . . . . . . .MODEL NUMBER: S04NX7CS (S04NY7CS). . . . .ENGINE MODEL: S2464--7070--PR7C. . . . . .

    ENGINE CARBURETION

    Engine Type Libertyt Type MikuniTM 40

    Engine Displacement cc 701 Main Jet 440

    Bore in / mm 3.19” / 81mm Pilot Jet 45

    Stroke in / mm 2.68” / 68mm Jet Needle 9DGN5--57 / 3

    Cylinders 2 Needle Jet P--8

    Piston / Cylinder Clearencein / mm

    .000187-- .0023”

    .00454-- .0058mmThrottle Gap UnderCutawayin / mm

    0.079”2.0 mm

    Piston Ring End Gapin / mm

    .00047-- .00071”

    .012 -- .018mm Cutaway 1.5

    Piston Marking 3021307 Valve Seat 1.8

    Piston Ring Marking N/A Starter Jet 145

    Operating RPM 200 8000 Fuel Screw 2.25 Turns

    Idle RPM 200 1400 Pilot Air Jet N/A

    Engagement RPM 300 3500 Air Screw 1.25 Turns

    Exhaust Valve Spring Green/Yellow Fuel Octane (R+M/2) 87 Oct. NonOxy /89 Oct. Oxy

    AMBIENT TEMPERATURE

    Altitude Below -30 F -30_ to --10_F --10_to +10_F +10_to +30_F +30_to +50_F Above +50_FAltitude Below -30 FBelow -34 C

    -30_ to --10_F-34_to -23_C

    --10_to +10_F-23_ to --12_C

    +10_to +30_F-12_to --1_C

    +30_to +50_F-1_to +10_C

    Above +50_FAbove +10_C

    0--600(0--2000)

    480#4

    460#3

    440#3

    420#3

    400#2

    390#2

    600--1200(2000--4000)

    450#3

    430#3

    410#3

    400#3

    380#2

    360#2

    1200--1800 420 400 390 370 350 330

    M t

    1200--1800(4000--6000)

    420#3

    400#3

    390#2

    370#2

    350#2

    330#2

    Meters(Feet)

    1800--2400(6000 8000)

    400 380 360 340 330 310(Feet) (6000--8000) 400#3380#2

    360#2

    340#2

    330#2

    310#2

    2400--3000(8000 10000)

    370 350 330 320 300 280(8000--10000)

    370#2

    350#2

    330#2

    320#2

    300#2

    280#1

    3000--3700(10000 12000)

    340 330 310 290 270 270(10000--12000)

    340#2

    330#2

    310#2

    290#2

    270#1

    270#1

    DRIVE CLUTCH DRIVEN CLUTCH

    Altitude Shift Clutch Clutch Driven ChaincaseAltitude ShiftWeight

    ClutchSpring

    ClutchSpring

    DrivenHelix

    ChaincaseGearing

    0-900 10 62 Black / Green Black / Red 62 42 46 25 41 : 76P0-900(0-3000)

    10-62 Black / Green Black / Red 62--42--.46 25--41 : 76P

    M t900-1800 10 60 Black / Green Black / Red 62 42 46 25 41 : 76PMeters

    (Feet)

    900-1800(3000-6000)

    10-60 Black / Green Black / Red 62--42--.46 25--41 : 76P(Feet)

    1800-2700 10 58 Black / Green Black / Red 62 42 46 23 39 : 74P1800-2700(6000-9000)

    10-58 Black / Green Black / Red 62--42--.46 23--39 : 74P

    2700-3700 10 56 Black / Green Black / Red 62 42 46 23 39 : 74P2700-3700(9000-12000)

    10-56 Black / Green Black / Red 62--42--.46 23--39 : 74P

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  • SPECIFICATIONS

    1.8

    DRIVE CLUTCH CHAINCASE

    Type P--85 Center Distance 7.92” / 20.12cm

    Shift Weights 10--62 Gearing : Chain 25--41 : 76 P

    Drive Spring Black / Green Reverse Electronic Reverse

    DRIVEN CLUTCH Brake Pads Type 81

    Type Team Roller ReverseBrake Type Liquid Cooled

    Driven Spring Black / RedBrake Type Liquid Cooled

    Helix Angle 62--42--.46 CAPACITIES

    BELT Fuel Tank 11.8 Gal. / 45 Liters

    Belt Part Number 3211080 Oil Tank 3.25 Qts / 3 Liters

    Belt Width (Projected) 1.438” / 3.65cm Coolant 4.5 Qts / 4.26 Liters

    Side Angle (Overall) 28_ Chan Case Oil 9 fl. oz. / 266 cc

    Outside Diameter 46.625” / 118.4cm SLED DIMENTIONS

    Center Distance 11.5” / 29.2cm Unit Length / Height /Width in / cm110” / 46” / 48”279 / 117 / 122 cm

    FRONT SUSPENSION REAR SUSPENSION

    Type PRO X Type PRO X

    IFS ShocksIFS Shocks (X2)

    ARVIN / PN 7042215WALKER / PN 7042296 PRO X FTS ARVIN / PN 7042214

    Stock IFS Spring RateX2 IFS Spring Rate

    80#/in.74/165#/in. PRO X2 FTS WALKER PN 7042228

    IFS Spring Pre--Load(X2)

    3.25” / 8.2cm.(2.5” / 6.35 cm.) FTS Spring Rate 160#/in

    Front Vertical Travel 8.75” / 22.2cm. PRO X FTS Pre--Load 1.375” / 3.5cm.

    Front Vertical Travel (X2)8.75 / 22.2cm.9.22” / 23.4cm. PRO X2 FTS Pre--Load .8” / 2 cm.

    TRACK PRO X RTS ARVIN PN / 7042213

    Width 15” / 38 cm PRO X2 RTS WALKER / PN 7042229

    Length 121” / 307 cm Torsion Springs .359(Sq.) 77_

    Lug Height 1.25” / 3.175 cmOptional Torsion Springs see page 9 4

    Track Tension See Page 3.11Optional Torsion Springs see page 9.4

    ELECTRICAL

    Flywheel I.D. 4010677 Spark Plug / Gap RN57YCC / .028” / .70mm

    CDI Marking 4010839 Voltage Regulator T1

    Alternator Output 280 watts Magneto Pulses 6

    Ignition Timing (see conver- [email protected] RPM 1.5_ Electric Start N/AIgnition Timing (see conversion chart on page 13.5 )

    18 @2750 RPM 1.5TPS disconected

    Electric Start N/A

  • SPECIFICATIONS

    1.9

    MODEL: 800 PRO X ([email protected]). . . . . . . . . . . . . .MODEL NUMBER: S04NX8CS (S04NY8CS). . . . .ENGINE MODEL: S2470--8070--PR8C. . . . . .

    ENGINE CARBURETION

    Engine Type Libertyt Type MikuniTM 40

    Engine Displacement cc 794 Main Jet 450

    Bore in / mm 3.35” / 85mm Pilot Jet 55

    Stroke in / mm 2.76” / 70mm Jet Needle 9DGN5--57 / 3

    Cylinders 2 Needle Jet P--8

    Piston / Cylinder Clearencein / mm

    .00023-- 00029”

    .0060-- .0074mmThrottle Gap UnderCutawayin / mm

    0.079”2.0 mm

    Piston Ring End Gapin / mm

    .0006-- .0009”

    .016 -- .022mm Cutaway 1.5

    Piston Marking N/A Valve Seat 1.8

    Piston Ring Marking 3021315 Starter Jet 135

    Operating RPM 200 7900 Fuel Screw 2.0 Turns

    Idle RPM 200 1500 Pilot Air Jet N/A

    Engagement RPM 300 3500 Air Screw 1.0 Turns

    Exhaust Valve Spring Pink/Yellow Fuel Octane (R+M/2) 87 Oct. NonOxy /89 Oct. Oxy

    AMBIENT TEMPERATURE

    Altitude Below -30 F -30_ to --10_F --10_to +10_F +10_to +30_F +30_to +50_F Above +50_FAltitude Below -30 FBelow -34 C

    -30_ to --10_F-34_to -23_C

    --10_to +10_F-23_ to --12_C

    +10_to +30_F-12_to --1_C

    +30_to +50_F-1_to +10_C

    Above +50_FAbove +10_C

    0--600(0--2000)

    490#4

    470#4

    450#3

    430#3

    410#3

    400#2

    600--1200(2000--4000)

    460#4

    440#3

    420#3

    410#3

    390#2

    370#2

    1200--1800 430 410 400 380 360 340

    M t

    1200--1800(4000--6000)

    430#3

    410#3

    400#3

    380#2

    360#2

    340#2

    Meters(Feet)

    1800--2400(6000 8000)

    410 390 370 350 330 320(Feet) (6000--8000) 410#3390#3

    370#2

    350#2

    330#2

    320#2

    2400--3000(8000 10000)

    380 360 340 320 310 290(8000--10000)

    380#3

    360#2

    340#2

    320#2

    310#2

    290#2

    3000--3700(10000 12000)

    350 330 320 300 280 260(10000--12000)

    350#2

    330#2

    320#2

    300#2

    280#2

    260#1

    DRIVE CLUTCH DRIVEN CLUTCH

    Altitude Shift Clutch Clutch Driven ChaincaseAltitude ShiftWeight

    ClutchSpring

    ClutchSpring

    DrivenHelix

    ChaincaseGearing

    0-900 10 64 Black/Green Black / Red 62 46 46 25 40: 76P0-900(0-3000)

    10-64 Black/Green Black / Red 62--46--.46 25--40: 76P

    M t900-1800 10 62 Black/Green Black / Red 62 42 46 25 41: 76PMeters

    (Feet)

    900-1800(3000-6000)

    10-62 Black/Green Black / Red 62--42--.46 25--41: 76P(Feet)

    1800-2700 10 60 Black/Green Black / Red 62 40 46 23 39 : 74P1800-2700(6000-9000)

    10--60 Black/Green Black / Red 62--40--.46 23--39 : 74P

    2700-3700 10 58 Black/Green Black / Red 62 40 46 23 39 : 74P2700-3700(9000-12000)

    10--58 Black/Green Black / Red 62--40--.46 23--39 : 74P

  • SPECIFICATIONS

    1.10

    DRIVE CLUTCH CHAINCASE

    Type P--85 Center Distance 7.92” / 20.12cm

    Shift Weights 10--64 Gearing : Chain 25--40 : 76 P

    Drive Spring Black / Green Reverse Electronic Reverse

    DRIVEN CLUTCH Brake Pads Type 81

    Type Team Roller ReverseBrake Type Liquid Cooled

    Driven Spring Black / RedBrake Type Liquid Cooled

    Helix Angle 62--46--.46 CAPACITIES

    BELT Fuel Tank 11.8 Gal. / 45 Liters

    Belt Part Number 3211080 Oil Tank 3.25 Qts / 3 Liters

    Belt Width (Projected) 1.438” / 3.65cm Coolant 4.5 Qts / 4.3 Liters

    Side Angle (Overall) 28_ Chan Case Oil 9 fl. oz. / 266 cc

    Outside Diameter 46.625” / 118.4cm SLED DIMENTIONS

    Center Distance 11.5” / 29.2cm Unit Length / Height /Width in / cm110” / 46” / 48”279 / 117 / 122 cm

    FRONT SUSPENSION REAR SUSPENSION

    Type PRO X Type PRO X

    IFS ShocksIFS Shocks (X2)

    ARVIN / PN 7042215WALKER / PN 7042296

    FTS(X2)

    ARVIN / 7042214WALKER / 7042297

    PRO X IFS Spring Rate 80#/in. FTS Spring Rate 140#/in

    PRO X2 IFS Spring Rate 74/165#/in. PRO X FTS Pre--Load 1.375” / 3.5 cm

    IFS Spring Pre--Load(PRO X2)

    3.25” / 8.26cm(2.5” / 6.35 mm) PRO X2 FTS Pre--Load 1.25” / 3.2 cm

    Front Vertical Travel(X2)

    8.75” / 22cm9.22” / 23cm PRO X RTS ARVIN / PN 7042213

    TRACK PRO X2 RTS WALKER / PN 7042298

    Width 15” / 38 cm Torsion Springs .359(Sq.) 77_

    Length 121” / 307 cm

    Lug Height 1.25” / 3.175cm Optional Torsion Springs see page 9.4

    Track Tension See Page 3.11

    p p g p g

    ELECTRICAL

    Flywheel I.D. 4010677 Spark Plug / Gap RN57YCC / .028” / .70mm

    CDI Marking 4010842 Voltage Regulator T1

    Alternator Output 280 watts Magneto Pulses 6

    Ignition Timing (see conver- [email protected] RPM 1.5_ Electric Start N/AIgnition Timing (see conversion chart on page 13.5 )

    29 @2500 RPM 1.5w/TPS disconnected

    Electric Start N/A